Bursting bead cleaning and spraying device

By designing multiple stepped cleaning zones, a mesh conveyor belt, a spray pump circulation system, and a baffle structure, the problems of water waste and the rolling off of popping beads in traditional cleaning devices have been solved, achieving efficient cleaning and water conservation.

CN224168155UActive Publication Date: 2026-04-28SHANGHAI JUNYU FOOD MACHINERY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI JUNYU FOOD MACHINERY CO LTD
Filing Date
2025-05-23
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

Traditional popping bead cleaning devices suffer from water waste and the popping beads easily roll off during transport, resulting in incomplete cleaning and low efficiency.

Method used

The design incorporates multiple stepped cleaning zones, a mesh surface on the conveyor belt, spray pipes along the conveyor belt, a spray pump for water recycling, baffles to prevent popping beads from rolling off, and a separation structure between the water storage tank and the filter plate to ensure water quality.

Benefits of technology

It improves the thoroughness and efficiency of cleaning, reduces water waste, prevents popping beads from rolling off, lowers production costs and material losses, and ensures the efficient operation of the cleaning system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of cleaning devices, and particularly relates to a blasting bead cleaning and spraying device which comprises a machine frame and a plurality of cleaning areas arranged on the machine frame, the cleaning areas are integrally distributed in a step shape, each cleaning area is provided with a conveying belt used for conveying blasting beads, and meshes are evenly formed in the surface of each conveying belt. At least one spraying pipe is arranged above each cleaning area, and the spraying pipes are located above the conveying belt and arranged in the width direction of the conveying belt. According to the cleaning device, multi-layer spraying is achieved through the step-shaped cleaning area and the mesh conveying belt, accumulated water is reduced, and cleaning thoroughness and efficiency are improved; the distance between baffles on the two sides of the rack is smaller than the diameter of the blasting bead, so that the side edge is prevented from rolling down, and material loss and production interruption are reduced; cyclic utilization of water resources is achieved through a water storage tank, a spraying pump and a filter plate, and the filter plate is provided with a cleaning opening to facilitate impurity filtration and maintenance; the effects of saving water resources, improving the cleaning efficiency and stability, being convenient to maintain and the like are achieved.
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Description

Technical Field

[0001] This utility model relates to the technical field of cleaning devices, specifically a popping bead cleaning spray device. Background Technology

[0002] Popping beads, also known as "boobo balls" or "pearls," are granular in shape, ranging from a few millimeters to over ten millimeters in diameter. Cleaning is a crucial step in the production of popping beads.

[0003] Traditional devices use a conveyor to send popping beads into a cleaning unit for cleaning. However, water tends to accumulate on the surface of the conveyor, causing the popping beads to be soaked in wastewater. Furthermore, the beads are prone to rolling off the sides of the conveyor during the process. As a result, the water used for cleaning cannot be effectively recycled, leading to water waste. Therefore, it is necessary to develop a popping bead cleaning spray device. Utility Model Content

[0004] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of this section, the abstract, and the title, and such simplifications or omissions should not be used to limit the scope of this utility model.

[0005] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution:

[0006] A popping bead cleaning spray device includes a frame and multiple cleaning zones mounted on the frame. The multiple cleaning zones are arranged in a stepped manner. Each cleaning zone is equipped with a conveyor belt for conveying popping beads. The surface of each conveyor belt is uniformly provided with mesh holes. At least one spray pipe is provided above each cleaning zone. The spray pipe is located above the conveyor belt and is arranged along the width direction of the conveyor belt. The bottom surface of the spray pipe facing the mesh holes is uniformly provided with spray holes.

[0007] The inner cavity of the frame is provided with a water storage tank located below the conveyor belt. The water storage tank is a rectangular body with an open top wall.

[0008] A recycling bin is placed on one side of the frame, and the recycling bin is located at the end of the entire conveyor belt.

[0009] In a preferred embodiment of the popping bead cleaning spray device of this utility model, the bottom wall of the inner cavity of the recycling basket is inclined, and the side wall of the recycling basket is provided with a drain pipe that communicates with its own inner cavity.

[0010] In a preferred embodiment of the popping bead cleaning spray device of this utility model, baffles are provided on both sides of the frame, and the baffles are located on both sides of the conveyor belt and are spaced apart from the conveyor belt, the distance being smaller than the diameter of the popping beads.

[0011] As a preferred embodiment of the popping bead cleaning spray device of this utility model, a spray pump is provided on the outside of the frame, the water inlet of the spray pump is connected to the inner cavity of the water storage tank through a pipe, and the water outlet of the spray pump is connected to one end of the spray pipe through a pipe.

[0012] As a preferred embodiment of the popping bead cleaning spray device of this utility model, a filter plate is installed in the middle of the inner side of the water storage tank, and the filter plate divides the water storage tank into upper and lower chambers, wherein the water inlet of the spray pump is connected to the chamber located below the filter plate through a pipe.

[0013] As a preferred embodiment of the popping bead cleaning spray device of this utility model, a cleaning port is provided on one side of the water storage tank. The cleaning port is opened on the outside of the frame, and a sealing door is hinged to the outside of the frame. The sealing door is provided with a door lock and a sealing gasket is provided on the side near the cleaning port.

[0014] The beneficial effects of this utility model are:

[0015] 1. Multiple cleaning zones are arranged in a stepped pattern, and the conveyor belt is equipped with mesh, which allows the popping beads to undergo a three-dimensional cleaning path with multiple sprays, reducing water accumulation and sewage soaking on the surface of the conveyor belt, and improving the thoroughness and efficiency of cleaning.

[0016] 2. Baffles with a spacing smaller than the diameter of the popping beads are installed on both sides of the frame, which can force the popping beads to be transported smoothly along the center of the conveyor belt, prevent the problem of rolling off the sides, and reduce the risk of material loss and production interruption.

[0017] 3. The cleaning water is collected by a water storage tank under the frame and recycled through a spray pump and filter plate. The filter plate, together with the cleaning port, facilitates the filtration and maintenance of impurities, which can reduce water waste, prevent spray hole blockage and maintain the high efficiency of the circulation system. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the water storage tank of this utility model.

[0021] In the diagram: 1-cleaning area, 2-conveyor belt, 3-mesh, 4-recycling basket, 5-spray pump, 6-spray pipe, 7-baffle, 8-frame, 9-drain pipe, 10-water storage tank, 11-filter plate, 12-cleaning port, 13-sealing door. Detailed Implementation

[0022] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0023] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0024] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views showing the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, in actual manufacturing, the three-dimensional spatial dimensions of length, width, and depth should be included.

[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0026] Please see Figures 1-2 The diagram shown is a structural schematic of an embodiment of the popping bead cleaning spray device of this utility model. Please refer to [link / reference]. Figures 1-2 The text provides a detailed introduction to the popping bead cleaning spray device.

[0027] The popping bead cleaning spray device includes a frame 8, on which multiple cleaning zones 1 are arranged in a stepped manner. Each cleaning zone 1 is equipped with a conveyor belt 2 with mesh 3 and a spray pipe 6 is installed above it. A recycling basket 4 is installed on one side of the frame 8.

[0028] The stepped cleaning zones 1 allow the popping beads to pass through multiple cleaning zones of different heights during transport, achieving multi-level spray cleaning and greatly improving the thoroughness and efficiency of cleaning.

[0029] The mesh design on the surface of the conveyor belt 2 allows water and impurities to flow down through the mesh during the cleaning process, reducing water accumulation on the conveyor belt. At the same time, it allows the popping beads to fully contact the sprayed water, further improving the cleaning effect.

[0030] The spray pipe 6 is arranged along the width of the conveyor belt 2 and has spray holes at the bottom, which allows the spray water to evenly cover the popping beads on the conveyor belt; it should be noted that... Figure 1 Only one spray pipe (6) is shown in the image;

[0031] The recycling bin 4 is located at the end of the conveyor belt 2, which facilitates the collection of the washed popping beads and makes the whole washing process smoother.

[0032] The bottom wall of the inner cavity of the recycling bin 4 is inclined, and the side wall is equipped with a drain pipe 9. The inclined bottom wall design facilitates the rapid flow of wastewater after cleaning to the drain pipe 9, which facilitates the discharge of wastewater and reduces the accumulation of wastewater in the recycling bin 4, thereby keeping the popping beads in the recycling bin 4 clean. It also facilitates the subsequent cleaning of the recycling bin 4. The setting of the drain pipe 9 further improves the drainage efficiency and ensures that wastewater can be discharged from the device in a timely manner.

[0033] The frame 8 has baffles 7 protruding on both sides, and the distance between the baffles 7 and the conveyor belt 2 is less than the diameter of the popping beads. The function of the baffles 7 is to prevent the popping beads from rolling off the sides of the conveyor belt 2 during the conveying process, which effectively ensures the stability and safety of the popping beads during the conveying process, reduces material loss in the production process, and improves production efficiency.

[0034] A water storage tank 10 is installed below the conveyor belt 2 inside the frame 8, and a spray pump 5 is installed on the outside of the frame 8. The spray pump 5 is connected to the water storage tank 10 and the spray pipe 6 through a pipe. The water storage tank 10 is used to collect the cleaning water flowing down from the mesh 3 of the conveyor belt 2. The spray pump 5 draws water from the water storage tank 10 and delivers it to the spray pipe 6, realizing the recycling of water resources, greatly saving water resources and reducing production costs.

[0035] A filter plate 11 is installed in the middle of the inner side of the water storage tank 10, dividing the water storage tank 10 into upper and lower chambers. The water inlet of the spray pump 5 is connected to the lower chamber of the filter plate 11. The filter plate 11 can effectively filter impurities in the cleaning water, such as dirt and debris on the surface of the popping beads, making the water entering the spray pump 5 cleaner, reducing impurities from clogging the spray holes of the spray pipe 6, ensuring the normal operation of the spray system, and also improving the quality of the recycling of cleaning water, ensuring that the cleaning effect of the popping beads is not affected by the water quality.

[0036] A cleaning port 12 is provided on one side of the water storage tank 10, and a sealing door 13 is hinged to the outside of the frame 8. The sealing door 13 is equipped with a door lock and a sealing gasket. The cleaning port 12 facilitates the staff to regularly clean the impurities above the filter plate 11 inside the water storage tank 10, keeping the water storage tank 10 clean and ensuring the smooth recycling of water resources. The sealing door 13 is fixed by the door lock, ensuring the sealing of the device during operation and preventing water from leaking from the cleaning port 12. At the same time, the sealing gasket further improves the sealing performance, ensuring the normal operation of the device and the cleanliness of the production environment.

[0037] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in the present invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A popping bead cleaning spray device, comprising a frame (8) and multiple cleaning zones (1) disposed on the frame (8), characterized in that: The multiple cleaning zones (1) are arranged in a stepped manner. Each cleaning zone (1) is provided with a conveyor belt (2) for conveying popping beads. The surface of each conveyor belt (2) is evenly provided with mesh holes (3). At least one spray pipe (6) is provided above each cleaning zone (1). The spray pipe (6) is located above the conveyor belt (2) and is arranged along the width direction of the conveyor belt (2). Spray holes are evenly provided on the side of the bottom surface of the spray pipe (6) facing the mesh holes (3). The inner cavity of the frame (8) is provided with a water storage tank (10) located below the conveyor belt (2), and the water storage tank (10) is a rectangular body with an open top wall; A recycling bin (4) is placed on one side of the frame (8), and the recycling bin (4) is located at the end of all the conveyor belts (2).

2. The popping bead cleaning spray device according to claim 1, characterized in that: The bottom wall of the inner cavity of the recycling basket (4) is inclined, and the side wall of the recycling basket (4) is provided with a drain pipe (9) that connects to its own inner cavity.

3. The popping bead cleaning spray device according to claim 1, characterized in that: The frame (8) has protruding baffles (7) on both sides. The baffles (7) are located on both sides of the conveyor belt (2) and are spaced apart from the conveyor belt (2). The distance between the baffles (7) and the conveyor belt (2) is smaller than the diameter of the popping beads.

4. The popping bead cleaning spray device according to claim 1, characterized in that: A spray pump (5) is provided on the outside of the frame (8). The water inlet of the spray pump (5) is connected to the inner cavity of the water storage tank (10) through a pipe, and the water outlet of the spray pump (5) is connected to one end of the spray pipe (6) through a pipe.

5. The popping bead cleaning spray device according to claim 4, characterized in that: A filter plate (11) is installed in the middle of the inner side of the water storage tank (10). The filter plate (11) divides the water storage tank (10) into upper and lower chambers. The water inlet of the spray pump (5) is connected to the chamber located below the filter plate (11) through a pipe.

6. The popping bead cleaning spray device according to claim 5, characterized in that: A cleaning port (12) is provided on one side of the water storage tank (10). The cleaning port (12) is located on the outside of the frame (8). A sealing door (13) is hinged to the outside of the frame (8). The sealing door (13) is equipped with a door lock and a sealing gasket is provided on the side near the cleaning port (12).