Detection device and silk making equipment

Abstract

The utility model belongs to the technical field of wire rod rolling, and discloses a detection device and wire making equipment. The device comprises a detection piece and a detection mechanism, a detection part of the detection piece is located at the tail end of an air cooling roller way, and a wire coil can abut against and push the detection part to be away from the air cooling roller way so that the wire coil can fall into a conveying roller way; the detection mechanism comprises a rotating piece and a detection piece, the rotating piece is connected to the end, away from the detection part, of the detection piece, and the detection piece is arranged on one side of the rotating piece and is in communication connection with a driving piece of the conveying roller way; when the detection part deviates from the air cooling roller way, the rotating piece is located at the first detection position, when the detection part is perpendicular to the air cooling roller way, the rotating piece is located at the second detection position, and when the rotating piece is located at the second detection position, the detection piece can transmit an electric signal to the driving piece so as to increase the transmission speed of the conveying roller way. The device can detect whether each group of wire coils all fall to the conveying roller way from the air cooling roller way or not, so that the automation degree is improved, and the operable time of operators is prolonged.

Description

Technical Field

[0001] This utility model relates to the field of wire rolling technology, and in particular to a detection device and wire forming equipment. Background Technology

[0002] During the coil rolling process, the coils fall onto the Stellmor roller conveyor after passing through the spinning machine. There are 12 sets of Stellmor roller conveyors; the first 10 are air-cooled roller conveyors that cool the coils, while the last two are conveyor roller conveyors outside the air-cooling area. Each set of roller conveyors operates according to set process parameters. To prevent coil tangling during conveying, the coil-collecting operator needs to manually adjust the coils using an adjusting hook. However, due to the mature production line and small rolling intervals, the available time for operators is extremely limited, requiring only focused attention and preventing prolonged operation. To provide operators with more working time, the two sets of roller conveyors outside the air-cooling area are typically accelerated to increase the distance to the next set of coils, thus increasing working time. However, using manual judgment requires additional observers, increasing labor costs and reducing yarn production efficiency.

[0003] Therefore, there is an urgent need for a detection device and a yarn-making equipment to solve the above-mentioned technical problems. Utility Model Content

[0004] One objective of this invention is to provide a detection device that can detect whether each group of wire rolls has completely fallen from the air-cooled roller conveyor to the conveyor roller conveyor, thereby improving the level of automation and increasing the working time of operators.

[0005] To achieve this objective, the present invention adopts the following technical solution:

[0006] A detection device is disposed between an air-cooled roller conveyor and a conveyor roller conveyor. The detection device is used to detect whether all the yarn rolls have fallen into the conveyor roller conveyor, and includes:

[0007] The detector has a detection part located at the end of the air-cooled roller conveyor. The yarn roll can abut against and push the detection part away from the air-cooled roller conveyor so that the yarn roll can fall onto the conveyor roller conveyor.

[0008] The detection mechanism includes a rotating component and a detection component. The rotating component is connected to the end of the detection component away from the detection part. The detection component is disposed on one side of the rotating component and is communicatively connected to the drive component of the conveyor roller. When the detection part is offset from the air-cooled roller, the rotating component is in a first detection position. When the detection part is perpendicular to the air-cooled roller, the rotating component is in a second detection position. When the rotating component is in the second detection position, the detection component can transmit an electrical signal to the drive component to increase the transmission speed of the conveyor roller.

[0009] Preferably, the detection element is a proximity sensor.

[0010] Preferably, the rotating member has an outer wall and a notch along its circumference. When the rotating member is in the first detection position, the outer wall is close to the detection end of the detection member, and the detection member can transmit an electrical signal to the driving member to make the conveyor roller convey at a first speed. When the rotating member rotates to the second detection position, the notch is directly opposite the detection end of the detection member, and the detection member can transmit an electrical signal to the driving member to make the conveyor roller convey at a second speed, which is greater than the first speed.

[0011] Preferably, the detector includes a detector body, and the detector part is detachably connected to the detector body.

[0012] Preferably, the detection body includes a first body and a second body that are perpendicularly connected to each other, the first body being connected to the rotating member, and the detection part being connected to the second body.

[0013] Preferably, the first body and the second body are integrally formed.

[0014] Preferably, both the probe and the rotating component are made of metal.

[0015] Another objective of this invention is to provide a yarn-making device that can increase the time available for workers to adjust the state of the yarn roll, thereby improving yarn-making efficiency.

[0016] To achieve this objective, the present invention adopts the following technical solution:

[0017] The silk-making equipment includes a silk-spinning machine, an air-cooled roller conveyor, a conveyor roller conveyor, and the detection device. The silk-spinning machine is located upstream of the air-cooled roller conveyor, the conveyor roller conveyor is located downstream of the air-cooled roller conveyor, and the detection device is located between the air-cooled roller conveyor and the conveyor roller conveyor.

[0018] Preferably, the air-cooled roller conveyor is positioned higher than the conveyor roller conveyor, so that after the yarn roll passes the detector, it can fall onto the conveyor roller conveyor.

[0019] Preferably, both the air-cooled roller conveyor and the conveying roller conveyor are provided in multiple sets, and each set of the air-cooled roller conveyor and each set of the conveying roller conveyor includes multiple rotating rollers.

[0020] The beneficial effects of this utility model are:

[0021] This utility model discloses a detection device. The device includes a detector and a detection mechanism. The detector part of the detector is located at the end of the air-cooled roller conveyor. The yarn roll can abut against and push the detector part away from the air-cooled roller conveyor so that the yarn roll can fall into the conveyor roller conveyor. The detection mechanism includes a rotating part and a detection part. The rotating part is connected to the end of the detector part away from the detector part. The detection part is disposed on one side of the rotating part and is communicatively connected to the drive component of the conveyor roller conveyor. When the detector part is deviated from the air-cooled roller conveyor, the rotating part is in a first detection position. When the detector part is perpendicular to the air-cooled roller conveyor, the rotating part is in a second detection position. When the rotating part is in the second detection position, the detection part can transmit an electrical signal to the drive component to increase the transmission speed of the conveyor roller conveyor.

[0022] This device can not only automatically determine whether each group of yarn rolls has fallen into the conveyor rollers, but also speed up the conveyor rollers in time to increase the distance between the end of the first group of yarn rolls on the conveyor rollers and the beginning of the second group of yarn rolls on the air-cooling rollers, thus improving the level of automation and increasing the working time for operators.

[0023] This utility model also discloses a spinning device. This device, which uses the above-mentioned detection device, can increase the time available for workers to adjust the state of the yarn roll, thereby improving the yarn production efficiency. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the structure of the silk-making equipment provided by this utility model;

[0025] Figure 2 This is a schematic diagram of the rotating component of the detection device provided by this utility model in the first detection position;

[0026] Figure 3 This is a schematic diagram of the rotating component of the detection device provided by this utility model in the second detection position;

[0027] Figure 4 This is another schematic diagram of the rotating component provided by this utility model in the first detection position;

[0028] Figure 5 This is another schematic diagram of the rotating component provided by this utility model in the second detection position.

[0029] In the picture:

[0030] 10. Detector; 11. Detector unit; 12. Detector body; 121. First body; 122. Second body;

[0031] 20. Testing mechanism; 21. Rotating component; 211. Outer wall; 212. Notch; 22. Testing component;

[0032] 100. Air-cooled roller conveyor;

[0033] 200. Conveyor roller conveyor. Detailed Implementation

[0034] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, and not the entire structure.

[0035] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0036] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0037] In the description of this embodiment, the terms "upper," "lower," "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.

[0038] This embodiment provides a filament-making device, such as... Figure 1As shown, the equipment mainly includes an air-cooled roller conveyor 100, a conveyor roller conveyor 200, a spinning machine (not shown in the figure), and a detection device. The spinning machine is located upstream of the air-cooled roller conveyor 100, the conveyor roller conveyor 200 is located downstream of the air-cooled roller conveyor 100, and the detection device is located between the air-cooled roller conveyor 100 and the conveyor roller conveyor 200. In this equipment, after the yarn roll is spun out by the spinning machine, it is conveyed and cooled along the first direction on the air-cooled roller conveyor 100. After passing through the detection device, it falls onto the conveyor roller conveyor 200 (which is not in the air-cooled area), and then the conveyor roller conveyor 200 can convey the yarn roll to the subsequent workstation.

[0039] In addition, such as Figure 1 As shown, both the air-cooled roller conveyor 100 and the conveyor roller conveyor 200 are provided in multiple sets, and each set of air-cooled roller conveyor 100 and each set of conveyor roller conveyor 200 includes multiple rotating rollers. This arrangement can extend the cooling time, thereby improving the quality of the finished wire coil; multiple rotating rollers can also ensure smooth conveying even if one of them fails, thus guaranteeing good working efficiency.

[0040] The detection device provided in this embodiment is used to detect whether all the yarn rolls in each group have fallen into the conveyor roller 200. Specifically, Figures 2-5 As shown, the device includes a detector 10 and a detection mechanism 20. The detector part 11 of the detector 10 is located at the end of the air-cooled roller conveyor 100. The yarn roll can abut against and push the detector part 11 away from the air-cooled roller conveyor 100 so that the yarn roll can fall into the conveyor roller conveyor 200. The detection mechanism 20 includes a rotating part 21 and a detection part 22. The rotating part 21 is connected to the end of the detector 10 away from the detector part 11. The detection part 22 is disposed on one side of the rotating part 21 and is communicatively connected to the drive component of the conveyor roller conveyor 200. When the detector part 11 is deviated from the air-cooled roller conveyor 100, the rotating part 21 is in a first detection position. When the detector part 11 is perpendicular to the air-cooled roller conveyor 100, the rotating part 21 is in a second detection position. When the rotating part 21 is in the second detection position, the detection part 22 can transmit an electrical signal to the drive component to increase the transmission speed of the conveyor roller conveyor 200.

[0041] When the yarn roll is conveyed to the end of the air-cooled roller conveyor 100, it first comes into contact with the detection unit 11. With the transmission action of the air-cooled roller conveyor 100, the yarn roll further pushes the detection unit 11 to rotate. At this time, a gap will appear between the air-cooled roller conveyor 100 and the conveyor roller conveyor 200. The yarn roll can pass through this gap and enter the conveyor roller conveyor 200 for conveying. Since the detection unit 10 is connected to the rotating unit 21, when a yarn roll passes by, the rotating unit 21 can rotate to the first detection position. After a set of yarn rolls has been conveyed, the detection unit 11 is no longer pushed by the yarn roll. At this time, the detection unit 11 will naturally droop under the action of gravity, thereby driving the rotating unit 21 to rotate to the second detection position. At this time, the driving unit can drive the conveyor roller conveyor 200 to accelerate. It can not only automatically determine whether each group of yarn rolls has fallen into the conveyor roller 200, but also speed up the conveyor roller 200 in time to increase the distance between the end of the first group of yarn rolls on the conveyor roller 200 and the head of the second group of yarn rolls on the air-cooling roller 100, thus improving the degree of automation and increasing the working time for operators.

[0042] In addition, such as Figure 1 The air-cooled roller conveyor 100 is positioned higher than the conveyor roller conveyor 200, allowing the yarn roll to fall onto the conveyor roller conveyor 200 after passing the detector 10. This arrangement ensures that the conveyor roller conveyor 200 does not affect the yarn roll on the air-cooled roller conveyor 100 during acceleration or retrieval, thereby preventing yarn roll accumulation at the junction of the air-cooled roller conveyor 100 and the conveyor roller conveyor 200 and ensuring yarn production efficiency.

[0043] To simplify the overall structure, the detection element 22 in this embodiment is a proximity sensor. By detecting the positional change of the rotating element 21, the transmission state of the yarn roll is indirectly determined, ensuring ease of use.

[0044] Specifically, such as Figure 2 and Figure 3As shown, the rotating member 21 is provided with an outer wall 211 and a notch 212 along the circumferential direction. When the rotating member 21 is in the first detection position, the outer wall 211 is close to the detection end of the detection member 22, and the detection member 22 can transmit an electrical signal to the driving member so that the conveyor roller 200 can convey at a first speed. When the rotating member 21 rotates to the second detection position, the notch 212 is directly opposite the detection end of the detection member 22, and the detection member 22 can transmit an electrical signal to the driving member so that the conveyor roller 200 can convey at a second speed, which is greater than the first speed. This configuration simplifies the overall structure. When the yarn roll passes the detection unit 11, the detection unit 10 drives the rotating unit 21 to rotate. At this time, the rotating unit 21 is located in the first detection position, that is, the outer wall 211 is facing the detection end, thereby triggering the transmission of the instruction to the drive unit to drive the conveyor roller 200 at the first speed. When the detection unit 11 hangs down naturally, the rotating unit 21 is located in the second detection position, that is, the notch 212 is facing the detection end, thereby transmitting the instruction to the drive unit to drive the conveyor roller 200 at the second speed. This realizes automatic acceleration after a group of yarn rolls have all fallen onto the conveyor roller 200, improving the degree of automation and reducing labor costs.

[0045] like Figure 4 and Figure 5 As shown, the detector 10 includes a detector body 12 and a detector part 11 detachably connected to the detector body 12. Since the detector part 11 is subjected to the impact of the cooled wire roll for a long time, it needs to be maintained and replaced regularly. The detachable connection method can improve the convenience of subsequent disassembly and assembly.

[0046] Specifically, such as Figure 4 and Figure 5 As shown, the detection body 12 includes a first body 121 and a second body 122 that are perpendicular to each other. The first body 121 is connected to the rotating member 21, and the detection part 11 is connected to the second body 122. This arrangement allows the detection part 11 to be more easily inserted into the preset position, thereby reducing the installation difficulty and ensuring ease of use.

[0047] Furthermore, the first main body 121 and the second main body 122 are integrally formed. This design effectively reduces processing difficulty and prevents the first main body 121 and the second main body 122 from breaking at bending points.

[0048] In this embodiment, both the detector 10 and the rotating component 21 are made of metal. Since the yarn roll is red-hot after exiting the spinning machine, it still has a high temperature after being cooled by the air-cooled roller conveyor 100. The detector 10 needs to be in direct contact with the yarn roll, so using metal can effectively increase its service life. At the same time, since the rotating component 21 is made of metal, it will not be damaged even if there is heat transfer.

[0049] The silk-spinning process in this embodiment is illustrated in conjunction with the accompanying drawings:

[0050] First, the spinning machine spins out multiple sets of yarn rolls. The air-cooled roller conveyor 100 cools the yarn rolls while conveying them along the first direction. When the yarn rolls reach the end of the air-cooled roller conveyor 100, they can push the detection unit 11 away from the air-cooled roller conveyor 100, thereby causing the yarn rolls to fall onto the conveyor roller conveyor 200.

[0051] Secondly, after a set of yarn rolls has fallen to the conveyor roller 200, the detection unit 11 returns to its natural hanging state, which in turn drives the rotating member 21 to rotate to the second detection position. At this time, the driving member drives the conveyor roller 200 to increase the second speed, thereby widening the gap with the next set of yarn rolls.

[0052] Finally, repeat the above two steps until the entire roll of silk has been fed.

[0053] In summary, the detection device in this embodiment can detect whether all the yarn rolls have fallen from the air-cooled roller conveyor 100 to the conveyor roller conveyor 200, thereby improving the level of automation and increasing the operator's working time. This yarn-producing equipment utilizes the aforementioned detection device to increase the operator's working time for adjusting the yarn roll state, thus improving yarn-making efficiency.

[0054] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make various obvious changes, readjustments, and substitutions without departing from the protection scope of this utility model. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.

Claims

1. A detection device disposed between an air-cooled roller conveyor (100) and a conveyor roller conveyor (200), the detection device being used to detect whether each group of yarn rolls has completely fallen into the conveyor roller conveyor (200), characterized in that, include: The detector (10) has a detector (11) located at the end of the air-cooled roller conveyor (100). The yarn roll can abut against and push the detector (11) away from the air-cooled roller conveyor (100) so that the yarn roll can fall onto the conveyor roller conveyor (200). The detection mechanism (20) includes a rotating component (21) and a detection component (22). The rotating component (21) is connected to the end of the detector (10) away from the detector (11). The detection component (22) is disposed on one side of the rotating component (21) and is communicatively connected to the drive component of the conveyor roller (200). When the detector (11) is offset from the air-cooled roller (100), the rotating component (21) is in a first detection position. When the detector (11) is perpendicular to the air-cooled roller (100), the rotating component (21) is in a second detection position. When the rotating component (21) is in the second detection position, the detection component (22) can transmit an electrical signal to the drive component to increase the transmission speed of the conveyor roller (200).

2. The detection device according to claim 1, characterized in that, The detection element (22) is a proximity sensor.

3. The detection device according to claim 2, characterized in that, The rotating member (21) is provided with an outer wall (211) and a notch (212) in the circumferential direction. When the rotating member (21) is in the first detection position, the outer wall (211) is close to the detection end of the detection member (22), and the detection member (22) can transmit an electrical signal to the driving member so that the conveyor roller (200) can convey at a first speed. When the rotating member (21) rotates to the second detection position, the notch (212) is directly opposite the detection end of the detection member (22), and the detection member (22) can transmit an electrical signal to the driving member so that the conveyor roller (200) can convey at a second speed, which is greater than the first speed.

4. The detection device according to claim 1, characterized in that, The detector (10) includes a detector body (12), and the detector part (11) is detachably connected to the detector body (12).

5. The detection device according to claim 4, characterized in that, The detection body (12) includes a first body (121) and a second body (122) that are perpendicularly connected to each other. The first body (121) is connected to the rotating member (21), and the detection part (11) is connected to the second body (122).

6. The detection device according to claim 5, characterized in that, The first main body (121) and the second main body (122) are integrally formed.

7. The detection device according to claim 1, characterized in that, Both the probe (10) and the rotating component (21) are made of metal.

8. A silk-making device, characterized in that, The device includes a spinning machine, an air-cooled roller conveyor (100), a conveyor roller conveyor (200), and a detection device as described in any one of claims 1-7. The spinning machine is located upstream of the air-cooled roller conveyor (100), the conveyor roller conveyor (200) is located downstream of the air-cooled roller conveyor (100), and the detection device is located between the air-cooled roller conveyor (100) and the conveyor roller conveyor (200).

9. The silk-making equipment according to claim 8, characterized in that, The air-cooled roller conveyor (100) is set higher than the conveyor roller conveyor (200). After the yarn roll passes the detector (10), the yarn roll can fall onto the conveyor roller conveyor (200).

10. The silk-making equipment according to claim 8, characterized in that, The air-cooled roller conveyor (100) and the conveying roller conveyor (200) are provided in multiple sets, and each set of the air-cooled roller conveyor (100) and each set of the conveying roller conveyor (200) includes multiple rotating rollers.

Images