Full-automatic spring machining equipment

Abstract

The utility model relates to the technical field of spring processing, and discloses full-automatic spring processing equipment which comprises a machine body, a connecting plate is fixedly connected to the rear side of the top of the machine body, a feeding mechanism is installed at the left end of the front side of the connecting plate, a processing mechanism is installed in the middle of the front side of the connecting plate, and a first motor is arranged at the top of the processing mechanism. The output end of the first motor is fixedly connected with a fan, a cutting mechanism is installed on the lower middle portion of the front side of the connecting plate, and a collecting mechanism is installed on the right side of the machine body and used for collecting the machined spring pieces. In the spring machining process, the feeding mechanism stably feeds raw materials to the machining position, the machining mechanism is started subsequently, the motor drives the fan to rotate to dissipate heat and remove chippings, the machining mechanism bends and winds the raw materials to form the shape of a spring, and finally the cutting mechanism cuts the spring according to the preset size. The springs can be efficiently and accurately produced.

Description

Technical Field

[0001] This utility model relates to the field of spring processing technology, and in particular to a fully automatic spring processing equipment. Background Technology

[0002] A spring is a mechanical part that works by utilizing elasticity. It is made of elastic metal materials such as spring steel. Springs come in a variety of structural forms, the most common being helical springs, spiral springs, and leaf springs. Helical springs are spiral-shaped and can store and release energy through stretching, compression, or torsion. They are widely used in many applications, such as automotive shock absorption systems and the push-button mechanism of ballpoint pens. Spiral springs resemble tightly wound tape measures and are often used in watches and automatic winding devices to provide power. Leaf springs are mostly composed of several layers of stacked metal plates and are often used in vehicle suspension systems to provide cushioning and shock absorption. Due to their unique elastic properties, springs play a crucial role in many fields, including industrial production, daily life, and scientific research. They help mechanical parts operate smoothly, enable precise control of precision instruments, and add convenience and practicality to everyday items.

[0003] A search revealed Chinese Patent Publication No. CN119566182A, which discloses a spring winding device for spring processing, relating to the field of spring winding processing technology. The device includes a base, a control cabinet located on one side of the top of the base, a vertically mounted movable plate slidably between two guide rails, a splined cylinder rotatably mounted on the movable plate, a winding roller connected to the suspended end of the splined cylinder, and a positioning plate mounted on the outer end of the winding roller. A drive assembly is installed inside the control cabinet, and a support mechanism is installed at the front end of the column. A guide mechanism is installed in the top opening of the protective box. This invention, through the cooperation of the winding roller, support mechanism, and guide mechanism, facilitates rapid winding operations according to different spring gap densities. It allows the selection of winding rollers of different diameters to achieve winding operations for springs of different diameters. It avoids the swinging and deflection of the winding roller due to force on the suspended end during rotation, and also avoids deflection when guiding the steel strip, improving the accuracy of spring winding production. However, it cannot achieve efficient production during spring processing. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a fully automatic spring processing equipment, which aims to improve the problem that efficient production cannot be achieved in the spring processing process in the prior art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a fully automatic spring processing equipment, comprising a machine body, a connecting plate fixedly connected to the top rear side of the machine body, a feeding mechanism installed at the front left end of the connecting plate, a processing mechanism installed at the front middle part of the connecting plate, a motor being provided at the top of the processing mechanism, a fan being fixedly connected to the output end of the motor being provided, a cutting mechanism being installed at the front lower middle part of the connecting plate, and a collecting mechanism being installed on the right side of the machine body, the collecting mechanism being used to collect the processed spring parts.

[0006] Through the above technical solution: During the spring processing, the feeding mechanism is activated to smoothly transport the raw materials for making the spring to the processing position. Then, the processing mechanism starts to operate. Once the motor at the top is powered on, the fan connected to the output end of the motor rotates accordingly. The fan rotation can dissipate heat for the processing mechanism and disperse the debris generated during processing. The processing mechanism bends and winds the raw materials that are fed in, so that the raw materials gradually form the shape of a spring. When the spring is processed to the appropriate degree, the cutting mechanism plays its role and precisely cuts the spring according to the preset size.

[0007] As a further description of the above technical solution:

[0008] The collection mechanism includes a storage box, which is fixedly connected to the right side of the machine body. A second motor is fixedly connected to the top rear side of the storage box. A rotating shaft is fixedly connected to the output end of the second motor. A connecting rope is provided on the outside of the rotating shaft. A screen is fixedly connected to the other end of the connecting rope. Rotating rods are fixedly connected to both the left and right sides of the screen. The rotating rods are rotatably connected to the inside of the storage box. An elastic rope is fixedly connected to the bottom front side of the screen. A weight block is fixedly connected to the other end of the elastic rope. A loading box is provided in the middle of the storage box.

[0009] Through the above technical solution: starting motor two, the kinetic energy generated drives the rotating shaft to rotate, and the connecting rope on the outside of the rotating shaft will be wound and tightened accordingly. The screen connected to the other end of the connecting rope will also move accordingly. The rotating rods on the left and right sides of the screen are rotatably connected to the inside of the storage box, ensuring the stable movement of the screen. The processed spring is placed in the screen, and the screen filters the spring during the movement. The elastic rope connected to the front bottom of the screen and the weight block at the other end of the elastic rope will increase the shaking amplitude of the screen with the help of the elasticity of the elastic rope and the gravity of the weight block, so as to improve the filtering effect.

[0010] As a further description of the above technical solution:

[0011] Support legs are fixedly connected to the four corners of the bottom of the machine body, and foot pads are fixedly connected to the bottom of the support legs.

[0012] The above technical solution involves installing support legs at the bottom of the machine body, with foot pads installed at the bottom of the support legs.

[0013] As a further description of the above technical solution:

[0014] The top four corners of the machine body are each equipped with corner guards, and the outer side of each corner guard is threaded with a screw.

[0015] The above technical solution involves installing corner protectors on the machine body, which are then fixed with screws.

[0016] As a further description of the above technical solution:

[0017] Hinges are fixedly connected to the upper and lower ends of the front side of the outer wall of the machine body, and cabinet doors are fixedly connected to the outside of the hinges.

[0018] The above technical solution involves installing hinges on the machine body and cabinet doors on the hinges.

[0019] As a further description of the above technical solution:

[0020] The cabinet door has fixed blocks at the top and bottom of the front side of the outer wall, and a handle is fixedly connected to the outside of the fixed blocks.

[0021] The above technical solution involves installing a fixing block on the cabinet door and a handle on the fixing block.

[0022] As a further description of the above technical solution:

[0023] A mounting block is fixedly connected to the upper left side of the outer wall of the machine body, and a hook is fixedly connected to the outer side of the mounting block.

[0024] The above technical solution involves installing a mounting block on the machine body and attaching a hook to the mounting block.

[0025] As a further description of the above technical solution:

[0026] A warning sign is provided on the lower left side of the outer wall of the machine body. A screw is threadedly connected to the outer side of the warning sign, and the warning sign is threadedly connected to the outer side of the machine body through the screw.

[0027] The above technical solution involves installing a warning sign on the machine body, which is fixed with screw two to serve as a warning.

[0028] This utility model has the following beneficial effects:

[0029] 1. In this utility model, during spring processing, the feeding mechanism smoothly delivers the raw material to the processing position, the processing mechanism is then started, the motor drives the fan to rotate to dissipate heat and remove debris, the processing mechanism bends and winds the raw material to form a spring shape, and finally the cutting mechanism cuts the spring according to the preset size, thus realizing efficient and precise spring production.

[0030] 2. In this utility model, the second starting motor transmits kinetic energy to the screen through the rotating shaft, driving the screen's left and right rotating rods to ensure screen stability. After the processed springs are placed into the screen, the screen moves to filter the springs. The elastic rope and weight at the bottom of the screen increase the amplitude of the shaking, enabling effective collection of the springs. Attached Figure Description

[0031] Figure 1 This is a front view of a fully automatic spring processing equipment proposed in this utility model;

[0032] Figure 2 This is a perspective view of a fully automated spring processing equipment proposed in this utility model;

[0033] Figure 3 This is a side view of a fully automatic spring processing equipment proposed in this utility model;

[0034] Figure 4 This is a partial structural diagram of a fully automated spring processing equipment proposed in this utility model;

[0035] Figure 5 This is a schematic diagram of the collection mechanism of a fully automatic spring processing equipment proposed in this utility model.

[0036] Legend:

[0037] 1. Machine body; 2. Collection mechanism; 201. Storage box; 202. Motor II; 203. Rotating shaft; 204. Screen; 205. Rotating rod; 206. Weight block; 207. Loading box; 208. Elastic rope; 209. Connecting rope; 3. Connecting plate; 4. Feeding mechanism; 5. Processing mechanism; 6. Motor I; 7. Fan; 8. Cutting mechanism; 9. Support leg; 10. Foot pad; 11. Corner protector; 12. Screw I; 13. Hinge; 14. Cabinet door; 15. Fixing block; 16. Handle; 17. Placement block; 18. Hook; 19. Warning sign; 20. Screw II. Detailed Implementation

[0038] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0039] Reference Figure 1 , Figure 2 and Figure 4 This utility model provides an embodiment of a fully automatic spring processing equipment, including a machine body 1. A connecting plate 3 is fixedly connected to the top rear side of the machine body 1. A feeding mechanism 4 is installed at the front left end of the connecting plate 3. A processing mechanism 5 is installed in the middle of the front side of the connecting plate 3. A motor 6 is installed at the top of the processing mechanism 5. A fan 7 is fixedly connected to the output end of the motor 6. The fan 7 is driven to rotate by the kinetic energy of the motor 6. A cutting mechanism 8 is installed in the lower middle part of the front side of the connecting plate 3. A collecting mechanism 2 is installed on the right side of the machine body 1. The collecting mechanism 2 is used to collect the processed spring parts. Support legs 9 are fixedly connected to the four corners of the bottom of the machine body 1. Foot pads 10 are fixedly connected to the bottom of the support legs 9 to support the whole. Corner guards 11 are provided at the four corners of the top of the machine body 1. Screws 12 are threadedly connected to the outer side of the corner guards 11. The corner guards 11 are fixed by screws 12 to provide protection.

[0040] Specifically, during the spring processing, the feeding mechanism 4 smoothly transports the raw materials for making the spring to the processing position. Subsequently, the processing mechanism 5 starts operating, and the motor 6 at its top is powered on and starts. The fan 7 connected to the output end of the motor 6 rotates accordingly. The rotation of the fan 7 can provide heat dissipation for the processing mechanism 5 and help to disperse the debris generated during the processing. The processing mechanism 5 performs bending and winding operations on the transported raw materials, gradually shaping the raw materials into the form of a spring. When the spring is processed to an appropriate degree, the cutting mechanism 8 begins to perform its function, accurately cutting the spring according to the preset size, thereby obtaining a finished spring product that meets the specifications. The bottom of the machine body 1 is equipped with support legs 9 at the four corners, and the bottom of the support legs 9 is fixedly installed with foot pads 10 to achieve the overall support function. At the same time, the top of the machine body 1 is equipped with corner protectors 11 at the four corners. The outer side of the corner protectors 11 is connected to the screw 12 by threads. The fixing action of the screw 12 achieves the purpose of protecting the equipment.

[0041] Reference Figure 2 , Figure 3 and Figure 5The collection mechanism 2 includes a storage box 201, which is fixedly connected to the right side of the body 1. A second motor 202 is fixedly connected to the top rear side of the storage box 201. A rotating shaft 203 is fixedly connected to the output end of the second motor 202. The kinetic energy of the second motor 202 drives the rotating shaft 203 to rotate. A connecting rope 209 is provided on the outside of the rotating shaft 203, which will drive the connecting rope 209 to wind and tighten. A screen 204 is fixedly connected to the other end of the connecting rope 209. Rotating rods 205 are fixedly connected to both sides of the screen 204. The rotating rods 205 are rotatably connected to the inside of the storage box 201. An elastic rope 208 is fixedly connected to the bottom front side of the screen 204, and a weight block 206 is fixedly connected to the other end of the elastic rope 208. A loading box 207 is provided in the middle of the storage box 201. A placement block 17 is fixedly connected to the upper left side of the outer wall of the machine body 1. A hook 18 is fixedly connected to the outside of the placement block 17, which can be used to hang some tools. A warning sign 19 is provided on the lower left side of the outer wall of the machine body 1. A screw 20 is threadedly connected to the outside of the warning sign 19. The warning sign 19 is threadedly connected to the outside of the machine body 1 through the screw 20. The warning sign 19 is fixed by the screw 20 and serves as a warning.

[0042] Specifically, after the spring processing is completed, the motor 202 is started, and its kinetic energy drives the rotating shaft 203 to rotate. The connecting rope 209 on the outside of the rotating shaft 203 is then wound and tightened, thereby driving the screen 204 to move accordingly. The rotating rods 205 on the left and right sides of the screen 204 are rotatably connected to the inside of the storage box 201 to ensure the stable movement of the screen 204. The processed spring is placed in the screen 204, and the screen 204 filters the spring during its movement. The elastic rope 208 connected to the bottom front of the screen 204 and the negative force at the other end of the elastic rope 208 are also connected to the screen. The weight 206, utilizing the elasticity of the elastic rope 208 and the weight of the weight 206, increases the swaying amplitude of the screen 204. A mounting block 17 is fixedly connected to the upper left side of the outer wall of the machine body 1. A hook 18 is fixedly connected to the outside of the mounting block 17 for hanging various tools. At the same time, a warning sign 19 is set on the lower left side of the outer wall of the machine body 1. The outside of the warning sign 19 is connected to the screw 20 by threads. Through the screw 20, the warning sign 19 is threadedly connected to the outside of the machine body 1, thereby fixing the warning sign 19 to perform its warning function.

[0043] Reference Figure 1 and Figure 2 Hinges 13 are fixedly connected to the upper and lower ends of the front side of the outer wall of the body 1. Cabinet doors 14 are fixedly connected to the outer side of the hinges 13. Cabinet doors 14 are fixed through cabinet doors 14. Fixing blocks 15 are fixedly connected to the upper and lower ends of the front side of the outer wall of the cabinet doors 14. Handles 16 are fixedly connected to the outer side of the fixing blocks 15, which can be operated more easily.

[0044] Specifically, hinges 13 are provided at both the upper and lower ends of the front side of the outer wall of the body 1. The outer side of the hinges 13 is fixed to the cabinet door 14. The cabinet door 14 achieves the fixing function by itself. Fixing blocks 15 are also provided at both the upper and lower ends of the front side of the outer wall of the cabinet door 14. A handle 16 is provided on the outer side of the fixing block 15 for easy operation.

[0045] Working principle: During the spring processing, the feeding mechanism 4 is activated to smoothly transport the raw materials for making the spring to the processing position. Then, the processing mechanism 5 starts to operate, and the motor 6 at its top is powered on. The fan 7 connected to the output end of the motor 6 rotates accordingly. The rotation of the fan 7 can dissipate heat for the processing mechanism 5 and disperse the debris generated during processing. The processing mechanism 5 bends and winds the raw materials that are fed in, so that the raw materials gradually form the shape of a spring. When the spring is processed to the appropriate degree, the cutting mechanism 8 plays its role and precisely cuts the spring according to the preset size, finally obtaining the finished spring product that meets the requirements.

[0046] When collecting the processed springs, motor 202 is started, and the kinetic energy generated drives the rotating shaft 203 to rotate. The connecting rope 209 on the outside of the rotating shaft 203 will then wind and tighten. The screen 204 connected to the other end of the connecting rope 209 will also move accordingly. The rotating rods 205 on the left and right sides of the screen 204 are rotatably connected to the inside of the storage box 201, ensuring the stable movement of the screen 204. The processed springs are placed into the screen 204. During the movement, the screen 204 filters the springs. The elastic rope 208 connected to the bottom front of the screen 204 and the weight block 206 at the other end of the elastic rope 208 will increase the shaking amplitude of the screen 204 with the help of the elasticity of the elastic rope 208 and the gravity of the weight block 206, making the filtering effect better. It can efficiently shake and clean the impurities attached to the springs, thus collecting the springs.

[0047] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A fully automatic spring processing equipment, comprising a machine body (1), characterized in that: A connecting plate (3) is fixedly connected to the top rear side of the machine body (1). A feeding mechanism (4) is installed on the left front side of the connecting plate (3). A processing mechanism (5) is installed in the middle front side of the connecting plate (3). A motor (6) is installed on the top of the processing mechanism (5). A fan (7) is fixedly connected to the output end of the motor (6). A cutting mechanism (8) is installed in the lower middle front side of the connecting plate (3). A collecting mechanism (2) is installed on the right side of the machine body (1). The collecting mechanism (2) is used to collect the spring parts after processing.

2. The fully automatic spring processing equipment according to claim 1, characterized in that: The collection mechanism (2) includes a storage box (201), which is fixedly connected to the right side of the body (1). A motor (202) is fixedly connected to the top rear side of the storage box (201). A rotating shaft (203) is fixedly connected to the output end of the motor (202). A connecting rope (209) is provided on the outside of the rotating shaft (203). A screen (204) is fixedly connected to the other end of the connecting rope (209). A rotating rod (205) is fixedly connected to both the left and right sides of the screen (204). The rotating rod (205) is rotatably connected to the inside of the storage box (201). An elastic rope (208) is fixedly connected to the bottom front side of the screen (204). A weight block (206) is fixedly connected to the other end of the elastic rope (208). A loading box (207) is provided in the middle of the storage box (201).

3. The fully automatic spring processing equipment according to claim 1, characterized in that: Support legs (9) are fixedly connected to the four corners of the bottom of the body (1), and foot pads (10) are fixedly connected to the bottom of the support legs (9).

4. The fully automatic spring processing equipment according to claim 1, characterized in that: The top four corners of the body (1) are provided with corner guards (11), and the outer side of the corner guards (11) is threaded with screws (12).

5. The fully automatic spring processing equipment according to claim 1, characterized in that: The upper and lower ends of the front side of the outer wall of the body (1) are fixedly connected with hinges (13), and cabinet doors (14) are fixedly connected to the outside of the hinges (13).

6. The fully automatic spring processing equipment according to claim 5, characterized in that: The cabinet door (14) has a fixed block (15) fixedly connected to the upper and lower ends of the front side of the outer wall, and a handle (16) is fixedly connected to the outside of the fixed block (15).

7. The fully automatic spring processing equipment according to claim 1, characterized in that: A mounting block (17) is fixedly connected to the upper left side of the outer wall of the body (1), and a hook (18) is fixedly connected to the outer side of the mounting block (17).

8. The fully automatic spring processing equipment according to claim 1, characterized in that: A warning sign (19) is provided on the lower left side of the outer wall of the machine body (1). The outer side of the warning sign (19) is threaded with a screw (20). The warning sign (19) is threaded to the outer side of the machine body (1) through the screw (20).

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