Continuous casting distributor
By designing a detachable continuous casting distributor, the problem of the inability to replace the discharge pipe in the existing technology is solved, realizing flexible replacement of the discharge pipe and cost reduction, and adapting to the casting needs of different aluminum/lead products.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 无锡铸佳品精密科技有限公司
- Filing Date
- 2025-05-17
- Publication Date
- 2026-04-28
AI Technical Summary
The existing continuous casting distributor cannot meet the needs of different aluminum/lead products, and the entire device needs to be replaced when the discharge pipe is worn or blocked, which increases maintenance costs.
A detachable continuous casting distributor was designed. The fixed circular plate is separated from the connecting circular plate by installing the outer shell. The replacement and positioning of the discharge pipe are realized by using the fixing component and the alignment component. It is suitable for discharge pipes of different numbers and radii.
It enables flexible replacement of the discharge pipe, avoids the need to replace the entire distributor, reduces maintenance costs, and adapts to the casting needs of different aluminum/lead products.
Smart Images
Figure CN224168737U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of continuous casting distributors, and in particular to a continuous casting distributor. Background Technology
[0002] The process of aluminum / lead ingot casting mainly involves the molten aluminum / lead from the outlet of the smelting furnace flowing into a transfer tank, then into a distributor, and finally into a mold to form an ingot. The ingot is carried on a conveyor chain along with the mold. When the mold is flipped, the ingot falls under the action of gravity, realizing automatic demolding of the ingot.
[0003] The continuous casting distributor is connected to the drive motor. The motor drives the continuous casting distributor to rotate and transports the molten solution into the continuous casting distributor through the discharge pipe. The solution is then discharged into the mold through the discharge port. The continuous casting distributor also uses pipes that are equidistantly arranged on it to continuously transport the solution into the mold.
[0004] At that time, the existing continuous casting distributors were all integrated. However, in actual production, different aluminum / lead products may require different numbers and radii of discharge pipes to meet the casting requirements. This makes the integrated continuous casting distributor unable to meet the needs of different aluminum / lead products. Moreover, when the discharge pipe is worn, blocked, or otherwise damaged, the entire distributor must be replaced because the discharge pipe cannot be replaced separately, which increases maintenance costs. Based on the above problems, this application proposes a continuous casting distributor. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides a continuous casting distributor to solve the problems mentioned in the background section.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A continuous casting distributor includes a connecting shell, a rotating shaft mounting sleeve fixedly disposed on the rear side of the connecting shell, a connecting circular plate overlapping the front side of the connecting shell, a fixing circular plate overlapping the front side of the connecting circular plate, an alignment component disposed inside the fixing circular plate, an mounting shell fixedly disposed on the front side of the fixing circular plate, a discharge pipe fixedly disposed on the surface of the mounting shell, and a fixing component disposed on the surface of the connecting circular plate.
[0008] Preferably, the alignment component includes an alignment hole that penetrates the surface of the fixed circular plate, and an alignment post is overlapped inside the alignment hole. The alignment post is fixedly installed on the front side of the connecting circular plate.
[0009] Preferably, there are several alignment posts and several alignment holes, and the alignment posts and several alignment holes are arranged in a circular array. The alignment posts are made of metal.
[0010] Preferably, the fixing assembly includes a left fixing ring overlapping the surface of the connecting circular plate, the left fixing ring overlapping the fixing circular plate, a right fixing ring overlapping the side of the left fixing ring, the right fixing ring overlapping both the connecting circular plate and the fixing circular plate, an installation shaft fixedly mounted inside both the right and left fixing rings, a connecting plate rotatably mounted on the surface of the installation shaft, a connecting U-shaped plate fixedly mounted on the surface of the left fixing ring, a rotating shaft rotatably mounted inside the connecting U-shaped plate, a screw fixedly mounted at the end of the rotating shaft, a fixing sleeve threaded on the surface of the screw, a U-shaped fixing plate overlapping the left side of the fixing sleeve, and the U-shaped fixing plate fixedly mounted on the surface of the right fixing ring.
[0011] Preferably, a sealing gasket is fixedly provided inside both the right and left fixing rings. The sealing gasket has a semi-circular structure and is made of a high-temperature resistant material.
[0012] Preferably, a reinforcing plate is fixedly provided on the surface of the rotating shaft mounting sleeve, and the reinforcing plate is fixedly connected to the connecting shell. The number of reinforcing plates is several, and the several reinforcing plates are distributed in a circular array.
[0013] Preferably, both the left and right fixing rings are semi-circular structures, and both are made of metal.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: This continuous casting distributor releases the fixing component from the fixing effect on the connecting circular plate and the fixed circular plate. The fixed circular plate is separated from the connecting circular plate by the mounting shell, and then the fixed circular plate is brought into contact with the connecting circular plate by the replacement mounting shell. The position of the connecting circular plate and the fixed circular plate is fixed by the fixing component, thereby replacing the mounting shell with a mounting shell that has different numbers and radii of outlet pipes. This makes the continuous casting distributor suitable for the use needs of different products and avoids the situation where the entire continuous casting distributor needs to be replaced after the outlet pipe is damaged. Attached Figure Description
[0015] Figure 1 This is an isometric drawing of the structure of this utility model;
[0016] Figure 2 This is a rear view of the structure of this utility model;
[0017] Figure 3 This is a partial structural diagram of the present invention;
[0018] Figure 4 This is a schematic diagram of the fixing component structure of this utility model.
[0019] In the diagram: 1. Connecting shell; 2. Rotary shaft mounting sleeve; 3. Connecting circular plate; 4. Fixing circular plate; 5. Installing shell; 6. Discharge pipe; 7. Alignment post; 8. Alignment hole; 9. U-shaped fixing plate; 10. Left fixing ring; 11. Right fixing ring; 12. Sealing gasket; 13. Mounting shaft; 14. Connecting plate; 15. Connecting U-shaped plate; 16. Rotating shaft; 17. Reinforcing plate; 18. Screw; 19. Fixing sleeve. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Reference Figure 1-4A continuous casting distributor includes a connecting housing 1, a rotating shaft mounting sleeve 2 fixedly disposed on the rear side of the connecting housing 1, a connecting circular plate 3 overlapping the front side of the connecting housing 1, a fixing circular plate 4 overlapping the front side of the connecting circular plate 3, an alignment component disposed inside the fixing circular plate 4, a mounting housing 5 fixedly disposed on the front side of the fixing circular plate 4, a discharge pipe 6 fixedly disposed on the surface of the mounting housing 5, and a fixing component disposed on the surface of the connecting circular plate 3. The fixing component includes a left fixing ring 10 overlapping the surface of the connecting circular plate 3, the left fixing ring 10 overlapping the fixing circular plate 4. A right fixing ring 11 is provided on the side of the left fixing ring 10. Both the left and right fixing rings 10 and 11 are semi-circular structures. Both are made of metal, which increases their strength and makes them less prone to deformation and breakage. The right fixing ring 11 overlaps with both the connecting circular plate 3 and the fixing circular plate 4. An installation shaft 13 is fixedly installed inside both the right and left fixing rings 10. A connecting plate 14 is rotatably mounted on the surface of the installation shaft 13. A connecting plate 14 is fixedly mounted on the surface of the left fixing ring 10. Connecting to the U-shaped plate 15, a rotating shaft 16 is rotatably mounted inside the U-shaped plate 15. A screw 18 is fixedly mounted at the end of the rotating shaft 16. A fixing sleeve 19 is threaded onto the surface of the screw 18. A U-shaped fixing plate 9 is overlapped on the left side of the fixing sleeve 19. The U-shaped fixing plate 9 is fixedly mounted on the surface of the right fixing ring 11. The fixing sleeve 19 drives the screw 18 to rotate, causing the screw 18 to move out of or into the U-shaped fixing plate 9. When the screw 18 moves out of the U-shaped fixing plate 9, the left fixing ring 10 and the right fixing ring 11 can be removed. The discharge pipe 6 can then be removed through the mounting housing 5. When the U-shaped fixing plate 9 is moved in, the fixing sleeve 19 is rotated so that the fixing sleeve 19 contacts the U-shaped fixing plate 9, thereby fixing the position of the U-shaped fixing plate 9, fixing the positions of the left fixing ring 10 and the right fixing ring 11, and fixing the position of the fixing circular plate 4 on the mounting shell 5. The mounting shell 5, which is equipped with different numbers and radii of discharge pipes 6, is connected to the connecting shell 1, so that the continuous casting distributor can be used for different products and avoids the situation where the entire continuous casting distributor needs to be replaced after the discharge pipe 6 is damaged.
[0022] Specifically, the alignment component includes alignment holes 8 that penetrate the surface of the fixed circular plate 4. Alignment posts 7 are overlapped inside the alignment holes 8. There are several alignment posts 7 and several alignment holes 8, and the alignment posts 7 and several alignment holes 8 are arranged in a circular array. The alignment posts 7 are made of metal and are fixedly installed on the front side of the connecting circular plate 3. When the mounting shell 5 is installed, the mounting shell 5 drives the fixed circular plate 4 to contact the connecting circular plate 3, so that the alignment posts 7 are inserted into the alignment holes 8. The alignment posts 7 and alignment holes 8 are used to align the fixed circular plate 4 and the connecting circular plate 3, thereby making the installation of the mounting shell 5 more convenient, avoiding the need for repeated alignment of the mounting shell 5, and ensuring the accurate installation position of the mounting shell 5.
[0023] Specifically, both the right fixing ring 11 and the left fixing ring 10 are fixedly provided with sealing gaskets 12. The sealing gaskets 12 have a semi-circular structure and are made of high-temperature resistant material. The sealing gaskets 12 facilitate the sealing of the gap between the fixed circular plate 4 and the connecting circular plate 3, preventing the solution from overflowing from the gap between the fixed circular plate 4 and the connecting circular plate 3.
[0024] Specifically, a reinforcing plate 17 is fixedly provided on the surface of the rotating shaft mounting sleeve 2. The reinforcing plate 17 is fixedly connected to the connecting shell 1. There are several reinforcing plates 17, and the several reinforcing plates 17 are distributed in a circular array. The reinforcing plates 17 make the connection between the rotating shaft mounting sleeve 2 and the connecting shell 1 more secure, and prevent the connection between the rotating shaft mounting sleeve 2 and the connecting shell 1 from breaking.
[0025] In use: When the discharge pipe 6 needs to be replaced, rotate the fixing sleeve 19 to separate the fixing sleeve 19 from the U-shaped fixing plate 9. The fixing sleeve 19 drives the screw 18 to rotate, causing the screw 18 to drive the rotating shaft 16 to rotate inside the connecting U-shaped plate 15. This allows the screw 18 to move out of the U-shaped fixing plate 9, so that the left fixing ring 10 and the right fixing ring 11 can be removed from the surfaces of the connecting round plate 3 and the fixing round plate 4. The mounting housing 5 and the fixing round plate 4 can then be removed, thereby removing the discharge pipe 6. The replacement mounting housing 5 drives the fixing round plate 4 to contact the connecting round plate 3. Place the left fixing ring 10 on the surface of the connecting round plate 3 and the fixing round plate 4, and pull the right fixing ring 11 to drive the mounting shaft 13 to rotate, so that the right fixing ring 11 and the left fixing ring 10... Contact is made by rotating the screw 18 through the fixed sleeve 19, causing the screw 18 to rotate the rotating shaft 16 inside the connecting U-shaped plate 15, so that the screw 18 enters the U-shaped fixed plate 9. The fixed sleeve 19 is rotated in the opposite direction, so that the fixed sleeve 19 contacts the U-shaped fixed plate 9, so that the fixed sleeve 19 fixes the position of the U-shaped fixed plate 9, fixes the position of the left fixed ring 10 and the right fixed ring 11, thereby fixing the position of the fixed circular plate 4 and the connecting circular plate 3, and fixing the position of the mounting shell 5 through the fixed circular plate 4, thereby installing the mounting shell 5. The mounting shell 5, which is equipped with different numbers and radii of discharge pipes 6, is connected to the connecting shell 1, so that the number and radius of the discharge pipes 6 can be adjusted according to the needs of pouring.
[0026] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A continuous casting distributor, comprising a connecting housing (1), characterized in that, A rotating shaft mounting sleeve (2) is fixedly provided on the rear side of the connecting shell (1). A connecting circular plate (3) is overlapped on the front side of the connecting shell (1). A fixing circular plate (4) is overlapped on the front side of the connecting circular plate (3). An alignment component is provided inside the fixing circular plate (4). An installation shell (5) is fixedly provided on the front side of the fixing circular plate (4). A discharge pipe (6) is fixedly provided on the surface of the installation shell (5). A fixing component is provided on the surface of the connecting circular plate (3).
2. The continuous casting distributor according to claim 1, characterized in that, The alignment component includes an alignment hole (8) that penetrates the surface of the fixed circular plate (4), and an alignment post (7) is provided inside the alignment hole (8). The alignment post (7) is fixedly installed on the front side of the connecting circular plate (3).
3. A continuous casting distributor according to claim 2, characterized in that, The number of alignment posts (7) and alignment holes (8) is several, and the several alignment posts (7) and several alignment holes (8) are arranged in a circular array. The alignment posts (7) are made of metal.
4. A continuous casting distributor according to claim 1, characterized in that, The fixing assembly includes a left fixing ring (10) overlapping the surface of the connecting circular plate (3), the left fixing ring (10) overlapping the fixing circular plate (4), a right fixing ring (11) overlapping the side of the left fixing ring (10), the right fixing ring (11) overlapping both the connecting circular plate (3) and the fixing circular plate (4), and a mounting shaft (13) fixedly installed inside both the right fixing ring (11) and the left fixing ring (10), the surface of the mounting shaft (13) A connecting plate (14) is rotatably provided. A connecting U-shaped plate (15) is fixedly provided on the surface of the left fixing ring (10). A rotating shaft (16) is rotatably provided inside the connecting U-shaped plate (15). A screw (18) is fixedly provided at the end of the rotating shaft (16). A fixing sleeve (19) is threaded on the surface of the screw (18). A U-shaped fixing plate (9) is overlapped on the left side of the fixing sleeve (19). The U-shaped fixing plate (9) is fixedly installed on the surface of the right fixing ring (11).
5. A continuous casting distributor according to claim 4, characterized in that, Both the right fixing ring (11) and the left fixing ring (10) are fixedly provided with sealing gaskets (12). The sealing gaskets (12) are semi-circular in structure and are made of high temperature resistant material.
6. A continuous casting distributor according to claim 1, characterized in that, The rotating shaft mounting sleeve (2) is fixedly provided with a reinforcing plate (17), which is fixedly connected to the connecting shell (1). The number of reinforcing plates (17) is several, and the several reinforcing plates (17) are distributed in a circular array.
7. A continuous casting distributor according to claim 4, characterized in that, The left fixing ring (10) and the right fixing ring (11) are both semi-circular structures, and both the left fixing ring (10) and the right fixing ring (11) are made of metal.