Valve polishing device for valve production
By introducing an air pump and annular air knife into the valve grinding device to form an air wall to block debris, and combining it with a discharge mesh plate and drawer to concentrate debris, the problem of debris splashing is solved, safety and structural stability are improved, and convenient debris handling is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- FUJIAN GENERAL VALVE
- Filing Date
- 2025-05-18
- Publication Date
- 2026-04-28
AI Technical Summary
Existing valve grinding equipment generates debris that flies everywhere during the grinding process, resulting in low safety, easy injury to workers, and poor debris handling.
Design a dustproof mechanism that includes an air pump and an annular air knife. The mechanism uses high-speed airflow to form an air wall to block flying debris, and uses a discharge mesh plate and drawer to concentrate the debris. Combined with magnetic blocks and iron plates to limit the drawer, the mechanism prevents the device from being damaged by external impacts. A filtration mechanism is set up to prevent impurities from entering the air pump, thereby enhancing the structural stability of the device.
It effectively prevents debris from flying, improves the safety of the grinding device, facilitates debris handling, and enhances the structural stability and service life of the device.
Smart Images

Figure CN224169451U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of valve manufacturing technology, specifically to a valve grinding device for valve manufacturing. Background Technology
[0002] Valves are pipeline accessories used to open and close pipelines, control flow direction, and regulate and control the parameters of the conveyed medium. Based on their function, they can be divided into shut-off valves, check valves, regulating valves, etc. During valve manufacturing, a grinding device is used to grind the valve body surface. For example, patent application number 202121790803.3, entitled "A Valve Grinding Device for Valve Manufacturing," includes a mounting plate. A support plate is fixedly connected to the upper surface of the mounting plate. A rotating rod is rotatably connected to the upper end of the mounting plate via a bearing. The rotating rod is slidably connected to a first sliding groove via a first sliding... The first sliding rod is engaged with the valve body via a limiting block. The mounting plate is equipped with a grinding head via a connecting rod. This valve grinding device is used for valve production. The limiting block, supported by a first spring, can engage valve bodies of different models. The rubber layer prevents the valve body from slipping and protects it. By engaging with the locking post and different locking slots, the position of the sliding plate is adjusted so that the grinding brush is aligned with the two side tubes of the valve body, allowing for the grinding of different models of valve bodies. Simultaneously, supported by a second spring, the grinding brush is kept in close contact with the two side tubes of the valve body. The V-shaped trajectory of the grinding brush at the right end increases the contact area with the two side tubes of the valve body, thus improving the grinding quality.
[0003] The aforementioned technologies have the following drawbacks: during the grinding process of the valve body, the grinding device generates a large amount of debris that flies everywhere, which can easily cause injury to workers. Furthermore, the grinding device is not very effective at handling debris, which reduces the safety of the grinding device.
[0004] Therefore, the grinding device needs to be redesigned and modified to effectively prevent its low safety. Utility Model Content
[0005] To address the problems mentioned in the background art, the purpose of this utility model is to provide a valve grinding device for valve production, which has the advantage of improving the safety of the grinding device and solves the problem of low safety of the grinding device.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a valve grinding device for valve production, comprising a housing;
[0007] A support column is fixedly connected to the top of the outer shell, a top plate is fixedly connected to the top of the support column, a motor is fixedly connected to the top of the top plate, the output end of the motor passes through the top plate and is fixedly connected to a grinding wheel, the bottom of the grinding wheel extends into the interior of the outer shell and is fixedly connected to a transmission device, the top of the transmission device is fixedly connected to the inner wall of the outer shell, the output end of the transmission device extends into the exterior of the outer shell and is fixedly connected to an auxiliary plate located to the right of the grinding wheel, and a limit block is fixedly connected to the top of the auxiliary plate;
[0008] The dustproof mechanism includes an annular groove formed at the bottom of the top plate and located outside the support column and the grinding wheel, respectively. An annular air knife is fixedly connected inside the annular groove, and the bottom of the annular air knife extends to the outside of the annular groove. An air pump located to the right of the motor is fixedly connected to the top of the top plate. The air outlet of the air pump passes through the top plate through a pipe and communicates with the air inlet of the air knife. A storage mechanism is provided on the surface of the outer shell, and a filter mechanism is provided on the top of the top plate.
[0009] As a preferred embodiment of this utility model, the storage mechanism includes a discharge mesh plate fixedly connected to the top of the outer shell and located on the front and back of the grinding wheel respectively. The bottom of the discharge mesh plate extends into the interior of the outer shell. A drawer is movably connected to the bottom of the interior of the outer shell. The drawer is aligned with the discharge mesh plate. The front of the drawer extends into the exterior of the outer shell. An auxiliary mechanism is provided on the back of the drawer.
[0010] As a preferred embodiment of this utility model, the auxiliary mechanism includes an iron sheet fixedly connected to the back of the drawer, a fixing frame fixedly connected to the back of the inner shell, a magnet fixedly connected inside the fixing frame, and the front of the magnet extending to the outside of the fixing frame and magnetically connected to the back of the iron sheet.
[0011] As a preferred embodiment of this utility model, the filtration mechanism includes a protective cover fixedly connected to the top of the top plate and located outside the air pump. Filter screens are fixedly connected to both sides of the protective cover, and the inner side of the filter screens extends into the interior of the protective cover.
[0012] As a preferred embodiment of this utility model, the surface of the limiting block is provided with an installation groove, and an anti-slip rubber is fixedly connected inside the installation groove, with the outer side of the anti-slip rubber extending to the outside of the installation groove.
[0013] As a preferred embodiment of this invention, a reinforcing plate is fixedly connected inside the outer shell, and the top of the reinforcing plate is fixedly connected to the bottom of the transmission device.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0015] 1. This utility model incorporates an air pump and an annular air knife. The annular air knife blows out a high-speed airflow, forming an air wall. This air wall blocks flying debris, preventing it from scattering and injuring workers, thus improving the safety of the grinding device.
[0016] 2. This utility model uses a discharge mesh plate to allow waste to enter the interior of the casing, and uses a drawer to collect the waste together, making it convenient for workers to process the waste. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of this utility model;
[0018] Figure 2 This is a perspective view of a partial part of the top plate of this utility model;
[0019] Figure 3 This is a perspective view of a partial part of the outer shell of this utility model;
[0020] Figure 4 This is a perspective view of a partial part of the drawer of this utility model;
[0021] Figure 5 This is a perspective view of a partial part of the limiting block of this utility model;
[0022] Figure 6 This is a perspective view of a portion of the fixing frame of this utility model;
[0023] Figure 7 This utility model Figure 2 Enlarged structural diagram at point A in the middle.
[0024] In the diagram: 1. Outer shell; 2. Support column; 3. Top plate; 4. Motor; 5. Grinding wheel; 6. Transmission device; 7. Auxiliary plate; 8. Limiting block; 9. Annular groove; 10. Annular air knife; 11. Air pump; 12. Discharge screen plate; 13. Drawer; 14. Iron sheet; 15. Fixing frame; 16. Magnet block; 17. Protective cover; 18. Filter screen; 19. Mounting groove; 20. Anti-slip rubber; 21. Reinforcing plate. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] like Figures 1 to 7 As shown, the present invention provides a valve grinding device for valve production, including a housing 1;
[0027] A support column 2 is fixedly connected to the top of the outer shell 1. A top plate 3 is fixedly connected to the top of the support column 2. A motor 4 is fixedly connected to the top of the top plate 3. The output end of the motor 4 passes through the top plate 3 and is fixedly connected to a grinding wheel 5. The bottom of the grinding wheel 5 extends into the interior of the outer shell 1 and is fixedly connected to a transmission device 6. The top of the transmission device 6 is fixedly connected to the inner wall of the outer shell 1. The output end of the transmission device 6 extends into the exterior of the outer shell 1 and is fixedly connected to an auxiliary plate 7 located to the right of the grinding wheel 5. A limit block 8 is fixedly connected to the top of the auxiliary plate 7.
[0028] The dustproof mechanism includes an annular groove 9 located at the bottom of the top plate 3 and outside the support column 2 and the grinding wheel 5, respectively. An annular air knife 10 is fixedly connected inside the annular groove 9, and the bottom of the annular air knife 10 extends to the outside of the annular groove 9. An air pump 11 located to the right of the motor 4 is fixedly connected to the top of the top plate 3. The air outlet of the air pump 11 passes through the top plate 3 through a pipe and is connected to the air inlet of the air knife. A storage mechanism is provided on the surface of the outer shell 1, and a filter mechanism is provided on the top of the top plate 3.
[0029] refer to Figure 4 The storage mechanism includes a discharge mesh plate 12 fixedly connected to the top of the outer casing 1 and located on the front and back of the grinding wheel 5 respectively. The bottom of the discharge mesh plate 12 extends into the interior of the outer casing 1. A drawer 13 is movably connected to the bottom of the interior of the outer casing 1. The drawer 13 is aligned with the discharge mesh plate 12. The front of the drawer 13 extends into the exterior of the outer casing 1. An auxiliary mechanism is provided on the back of the drawer 13.
[0030] As a technical optimization of this utility model, by setting up a discharge mesh plate 12, the waste chips enter the interior of the outer shell 1, and the drawer 13 is used to collect the chips together, making it convenient for workers to process the chips.
[0031] refer to Figure 6 The auxiliary mechanism includes an iron plate 14 fixedly connected to the back of the drawer 13, a fixing frame 15 fixedly connected to the back inside the outer casing 1, a magnet block 16 fixedly connected inside the fixing frame 15, and the front of the magnet block 16 extends to the outside of the fixing frame 15 and is magnetically connected to the back of the iron plate 14.
[0032] As a technical optimization of this utility model, by setting up an iron sheet 14, a fixing frame 15 and a magnet block 16, the magnetic attraction of the magnet block 16 to the iron sheet 14 is used to limit the drawer 13, so as to prevent the polishing device from being separated from the outer shell 1 due to external impact.
[0033] refer to Figure 2The filtration mechanism includes a protective cover 17 fixedly connected to the top of the top plate 3 and located outside the air pump 11. Filter screens 18 are fixedly connected to both sides of the protective cover 17, and the inner side of the filter screens 18 extends into the interior of the protective cover 17.
[0034] As a technical optimization of this utility model, by setting a protective cover 17 and a filter screen 18, the air entering the air pump 11 is filtered to prevent impurities from entering the air pump 11 and causing wear on the parts inside the air pump 11, thus reducing the service life of the air pump 11.
[0035] refer to Figure 5 The surface of the limiting block 8 is provided with an installation groove 19, and an anti-slip rubber 20 is fixedly connected inside the installation groove 19. The outer side of the anti-slip rubber 20 extends to the outside of the installation groove 19.
[0036] As a technical optimization of this utility model, by setting the mounting groove 19 and the anti-slip rubber 20, the friction between the limit block 8 and the valve body is increased when the valve body is fitted onto the limit block 8, so as to avoid the limit block 8 being unable to drive the valve body to rotate due to slippage when the grinding device is processing the valve body.
[0037] refer to Figure 4 The inner part of the outer casing 1 is fixedly connected to a reinforcing plate 21, and the top of the reinforcing plate 21 is fixedly connected to the bottom of the transmission device 6.
[0038] As a technical optimization of this utility model, by setting a reinforcing plate 21, the transmission device 6 is supported, the firmness of the connection between the transmission device 6 and the outer shell 1 is improved, and the connection between the transmission device 6 and the outer shell 1 is prevented from breaking due to gravity.
[0039] The working principle and usage process of this utility model are as follows: When in use, first put the valve body on the limiting block 8, then start the motor 4. The motor 4 drives the grinding wheel 5 to rotate through the output end. The grinding wheel 5 drives the auxiliary plate 7 and the limiting block 8 to rotate in the opposite direction through the transmission device 6. The limiting block 8 will drive the valve body to rotate in the opposite direction. The grinding wheel 5 grinds the valve body by rotating, which will generate a large amount of debris. At this time, start the air pump 11. The air pump 11 will deliver air into the annular air knife 10. The annular air knife 10 will spray out the air to form an air wall. The air wall is used to block the debris and prevent the debris from flying everywhere.
[0040] In summary, this valve grinding device for valve production, by setting up an air pump 11 and an annular air knife 10, blows out a high-speed airflow, thereby forming an air wall. The air wall is used to block the flying debris, preventing the debris from flying everywhere and causing injury to workers, thus improving the safety of the grinding device.
[0041] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A valve grinding device for valve production, comprising a housing (1), characterized in that: A support column (2) is fixedly connected to the top of the outer shell (1), a top plate (3) is fixedly connected to the top of the support column (2), a motor (4) is fixedly connected to the top of the top plate (3), the output end of the motor (4) passes through the top plate (3) and is fixedly connected to a grinding wheel (5), the bottom of the grinding wheel (5) extends into the interior of the outer shell (1) and is fixedly connected to a transmission device (6), the top of the transmission device (6) is fixedly connected to the inner wall of the outer shell (1), the output end of the transmission device (6) extends into the exterior of the outer shell (1) and is fixedly connected to an auxiliary plate (7) located to the right of the grinding wheel (5), and a limit block (8) is fixedly connected to the top of the auxiliary plate (7). The dustproof mechanism includes an annular groove (9) at the bottom of the top plate (3) and located outside the support column (2) and the grinding wheel (5), respectively. An annular air knife (10) is fixedly connected inside the annular groove (9). The bottom of the annular air knife (10) extends to the outside of the annular groove (9). An air pump (11) located to the right of the motor (4) is fixedly connected to the top of the top plate (3). The air outlet of the air pump (11) passes through the top plate (3) through a pipe and is connected to the air inlet of the air knife. A storage mechanism is provided on the surface of the outer shell (1). A filter mechanism is provided on the top of the top plate (3).
2. The valve polishing device for valve production according to claim 1, characterized in that: The storage mechanism includes a discharge mesh plate (12) fixedly connected to the top of the outer shell (1) and located on the front and back of the grinding wheel (5) respectively. The bottom of the discharge mesh plate (12) extends into the interior of the outer shell (1). A drawer (13) is movably connected to the bottom of the interior of the outer shell (1). The drawer (13) is aligned with the discharge mesh plate (12). The front of the drawer (13) extends into the exterior of the outer shell (1). An auxiliary mechanism is provided on the back of the drawer (13).
3. The valve polishing device for valve production according to claim 2, characterized in that: The auxiliary mechanism includes an iron plate (14) fixedly connected to the back of the drawer (13), a fixing frame (15) fixedly connected to the back inside the outer shell (1), a magnet (16) fixedly connected inside the fixing frame (15), the front of the magnet (16) extending to the outside of the fixing frame (15) and magnetically connected to the back of the iron plate (14).
4. The valve grinding device for valve production according to claim 1, characterized in that: The filtration mechanism includes a protective cover (17) fixedly connected to the top of the top plate (3) and located outside the air pump (11). Filter screens (18) are fixedly connected to both sides of the protective cover (17), and the inner side of the filter screens (18) extends into the interior of the protective cover (17).
5. The valve grinding device for valve production according to claim 1, characterized in that: The surface of the limiting block (8) is provided with an installation groove (19), and an anti-slip rubber (20) is fixedly connected inside the installation groove (19). The outer side of the anti-slip rubber (20) extends to the outside of the installation groove (19).
6. The valve grinding device for valve production according to claim 1, characterized in that: A reinforcing plate (21) is fixedly connected inside the outer shell (1), and the top of the reinforcing plate (21) is fixedly connected to the bottom of the transmission device (6).
Citation Information
Patent Citations
Valve polishing device for valve production
CN215748231U