Tipping bucket type milling machine

Abstract

The utility model provides a tipping bucket type milling machine which comprises a machine body support, a mixing device is installed on one side face of the machine body support, a hydraulic material pressing system is installed on one side face of the mixing device, a fixing frame is installed on one side face of the hydraulic material pressing system, and a speed ratio gear pair is installed on one side face of the fixing frame. A speed reducer is installed on one side face of the speed ratio gear pair, a main driving motor is connected to one side face of the coupler, and a hydraulic turnover device is arranged on one side of the machine body support. According to the device, mixing can be conveniently carried out through the mixing device, the interior of the mixing device can be conveniently turned in cooperation with a speed ratio gear pair, a speed reducer, a coupler and a main driving motor, in addition, a hydraulic material pressing system, a fixing frame, a hydraulic turning device and a cooling system are combined, side turning discharging can be conveniently carried out on the mixing device, and the discharging quality is improved; and the condition of residual material retention is avoided.

Description

Technical Field

[0001] This utility model relates to the field of kneading machine technology, specifically a tipping bucket kneading machine. Background Technology

[0002] Kneading machines are used for plasticizing and mixing rubber and plastics. They are also suitable for mixing and kneading viscous materials. Depending on the production process requirements, materials can be heated and cooled by steam or cooling water. The top bolt can apply pressure to the materials through a cylinder to force the materials to mix evenly, thereby improving production efficiency. The rotor is supported by rolling bearings, which are easy to maintain and have a long service life. The transmission device uses an NGW planetary reducer, which has a compact structure, high transmission efficiency, and low noise.

[0003] Currently, kneading machines are used in many manufacturing industries. The largest tilting kneading machine on the market can only produce up to 150L. If you want to increase the output, you need to add more equipment. The existing kneading machine uses a 400KW main motor, while the main motor of the 150L kneading machine is 220KW. If you use two of them, it will be 440KW. Two 150L kneading machines require two operators, which not only increases the cost but also requires more staff. Therefore, we provide a tilting kneading machine to solve this problem. Summary of the Invention

[0004] The purpose of this utility model is to provide a tipping kneader to solve the problems mentioned in the background art and overcome its technical defects.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a tilting kneader, including a machine body support, a mixing device installed on one side of the machine body support, a hydraulic pressing system installed on one side of the mixing device, a fixed frame installed on one side of the hydraulic pressing system, a speed ratio gear pair installed on one side of the fixed frame, a reducer installed on one side of the speed ratio gear pair, a coupling installed on one side of the reducer, a main drive motor connected to one side of the coupling, a hydraulic tilting device provided on one side of the machine body support, and a cooling system installed on one side of the machine body support.

[0006] As a further improvement of this utility model: one side of the machine body support is connected to the machine base, and one side of the machine base is provided with a set of mounting holes.

[0007] As a further improvement of this utility model: a set of connecting plates are connected to the outer surface of the base of the machine, and the outer surface of each connecting plate is connected to the inner bottom wall of the base of the machine.

[0008] As a further improvement of this utility model: a set of hooks are connected to the outer surface of the body support, and the outer surface of each hook is coated with a waterproof layer.

[0009] As a further improvement of this utility model: a lighting lamp is installed on one side of the machine body support, and a nameplate is connected to the outer surface of the main drive motor.

[0010] As a further improvement of this utility model: a frame support is installed on one side of the machine body support, and one end of the frame support is fixedly installed on one side of the machine base.

[0011] Compared with the prior art, the beneficial effects of this utility model include:

[0012] This device facilitates mixing through a mixing unit, and with the help of a speed ratio gear pair, reducer, coupling and main drive motor, it can easily turn over the inside of the mixing unit. In addition, with the hydraulic pressing system, fixing frame, hydraulic tilting device and cooling system, it can easily tilt the mixing unit to discharge the material, which improves the quality of the output and avoids the situation of residual material. Attached Figure Description

[0013] The disclosure of this utility model is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings, the same reference numerals are used to refer to the same parts. Wherein:

[0014] Figure 1 The schematic diagram shows a three-dimensional structural diagram of the base of the whole machine according to one embodiment of the present invention;

[0015] Figure 2 The schematic diagram shows a side view of the base of the whole machine according to one embodiment of the present invention;

[0016] Figure 3 The illustration schematically shows a method proposed according to one embodiment of the present invention. Figure 1 Enlarged schematic diagram of the structure at point A;

[0017] The following are the labels in the diagram: 1. Machine body support; 2. Mixing device; 3. Hydraulic pressing system; 4. Fixing frame; 5. Speed ​​ratio gear pair; 6. Reducer; 7. Coupling; 8. Main drive motor; 9. Hydraulic tilting device; 10. Cooling system; 11. Machine base; 12. Machine frame support; 13. Nameplate; 14. Hook; 15. Connecting plate; 16. Lighting lamp. Detailed Implementation

[0018] It is readily understood that, based on the technical solution of this utility model, those skilled in the art can propose various interchangeable structural methods and implementations without altering the essential spirit of this utility model. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative descriptions of the technical solution of this utility model and should not be considered as the entirety of this utility model or as limitations or restrictions on the technical solution of this utility model.

[0019] According to one embodiment of the present invention, in conjunction with the appendix Figures 1-3 As shown.

[0020] The tipping kneader includes a machine body support 1, a mixing device 2 mounted on one side of the machine body support 1, a hydraulic pressing system 3 mounted on one side of the mixing device 2, a fixing frame 4 mounted on one side of the hydraulic pressing system 3, a speed ratio gear pair 5 mounted on one side of the fixing frame 4, a reducer 6 mounted on one side of the speed ratio gear pair 5, a coupling 7 mounted on one side of the reducer 6, and a main drive motor 8 connected to one side of the coupling 7. A hydraulic tilting device 9 is provided on one side of the machine body support 1, and a cooling system 10 is installed on one side of the machine body support 1. The mixing device 2 facilitates mixing, and in conjunction with the speed ratio gear pair 5, reducer 6, coupling 7, and main drive motor 8, it can easily drive the mixing device 2 to tilt. Furthermore, the combination of the hydraulic pressing system 3, fixing frame 4, hydraulic tilting device 9, and cooling system 10 facilitates the side-tilting discharge of the mixing device 2, which improves the quality of the discharged material and avoids the occurrence of residual material.

[0021] In this embodiment, a base 11 is connected to one side of the machine body support 1. A set of mounting holes is provided on one side of the base 11. The base 11 and the mounting holes can be used to easily support and fix the equipment. A set of connecting plates 15 are connected to the outer surface of the base 11. The outer surface of each connecting plate 15 is connected to the inner bottom wall of the base 11. The connecting plates 15 can improve the supporting force of the base 11. A set of hooks 14 are connected to the outer surface of the machine body support 1. The outer surface of each hook 14 is coated with a waterproof layer. The hooks 14 can be used to easily hoist the equipment to the place of use.

[0022] In this embodiment, a lighting lamp 16 is installed on one side of the machine body support 1, and a nameplate 13 is connected to the outer surface of the main drive motor 8. The lighting lamp 16 and the nameplate 13 can be used to provide convenient lighting for the operator and improve the visibility of the equipment. A frame support 12 is installed on one side of the machine body support 1, and one end of the frame support 12 is fixedly installed to one side of the machine base 11. The frame support 12 can increase the stability of the machine body support 1.

[0023] Working principle: First, the device is hoisted to the location of use via hook 14, and the electrical components are connected to the power supply. The mixing device 2 can mix the raw materials. Combined with the speed ratio gear pair 5, reducer 6, coupling 7, and main drive motor 8, the internal movement of the mixing device 2 can be easily turned. Furthermore, combined with the hydraulic pressing system 3, fixing frame 4, hydraulic tilting device 9, and cooling system 10, the mixing device 2 can be tilted to the side for material discharge. Regarding the tilting angle, ordinary tipping buckets can only achieve a tilting angle of about 120°. Especially since current kneaders and open mills use conveyor and automatic lines, incomplete material discharge will affect the automatic effect. We increased the tilting angle to about 130° (as shown in the figure). Because the larger the tilting angle, the greater the force on the hydraulic cylinder fulcrum, we designed two sets of hydraulic tilting devices 9 at the end and middle of the rotor shaft, thus increasing the tilting angle. Not only can it completely empty the rubber material, but the two sets of hydraulic cylinders for tilting are also evenly stressed, making the tilting parts and related components less prone to damage. For the top bolt pressing, we use a hydraulic pressing method, which can reduce the time per batch by more than a minute compared to pneumatic pressing. The top bolt of ordinary small kneaders is made of phenolic laminated wood for sealing, while the top bolt of the 300L kneader is made of ZQSn10-1 tin bronze for sealing, making it wear-resistant and durable. The motor and reducer of the small tilting kneader use a combined angle belt drive, while the 300L kneader is designed with a direct connection between the motor and reducer. This is beneficial to the service life of the motor and reducer and also saves the user the cost of replacing the combined belt. Because the 300L kneader has a larger load, the pressing and tilting pressure will increase. We have designed two frame supports 12 in front of the fixed frame 4 to increase the stability of the equipment during operation.

[0024] The technical scope of this utility model is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the protection scope of this utility model.

Claims

1. A tipping bucket kneading machine, characterized in that, The machine includes a machine frame, a mixing device mounted on one side of the machine frame, a hydraulic pressing system mounted on one side of the mixing device, a fixing frame mounted on one side of the hydraulic pressing system, a speed ratio gear pair mounted on one side of the fixing frame, a reducer mounted on one side of the speed ratio gear pair, a coupling mounted on one side of the reducer, a main drive motor connected to one side of the coupling, a hydraulic tilting device on one side of the machine frame, and a cooling system mounted on one side of the machine frame.

2. The tipping bucket kneader according to claim 1, characterized in that, One side of the machine body bracket is connected to the machine base, and one side of the machine base is provided with a set of mounting holes.

3. The tipping bucket kneader according to claim 2, characterized in that, A set of connecting plates are connected to the outer surface of the base, and the outer surface of each connecting plate is connected to the inner bottom wall of the base.

4. The tipping bucket kneader according to claim 1, characterized in that, A set of hooks is connected to the outer surface of the body support, and the outer surface of each hook is coated with a waterproof layer.

5. The tipping bucket kneader according to claim 1, characterized in that, A light is installed on one side of the machine body support, and a nameplate is connected to the outer surface of the main drive motor.

6. The tipping bucket kneader according to claim 2, characterized in that, A frame support is installed on one side of the machine body support, and one end of the frame support is fixedly installed to one side of the machine base.

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