Drum-type vulcanizing device for PVC (polyvinyl chloride) homogeneous through-core floor

By adopting an all-around heating and separation component design in the PVC board vulcanization device, the problems of uneven heating and adhesion are solved, and the rapid separation and uniform vulcanization of workpieces are achieved.

CN224170252UActive Publication Date: 2026-04-28HANDAN RIKETT PERFORMANCE PANEL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HANDAN RIKETT PERFORMANCE PANEL CO LTD
Filing Date
2025-04-23
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

Existing PVC board vulcanization equipment suffers from uneven heating and only one-sided heating, which causes the workpieces to stick together after vulcanization, making peeling difficult.

Method used

The workpiece is heated simultaneously on both the upper and lower surfaces by a vulcanizing drum and heating components inside a rectangular box. The workpiece is quickly separated from the vulcanizing drum by a serrated plate and a separation component. The continuous cavity and high-temperature gas provide uniform heating, and the streamlined box and compression spring design improve the peeling efficiency.

Benefits of technology

It achieves omnidirectional uniform heating and rapid separation of workpieces, solving the problems of uneven heating and adhesion, and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a drum-type vulcanizing device for a PVC (Polyvinyl Chloride) homogeneous core-penetrating floor, which comprises a rectangular box, and material passing openings are formed in two sides of the rectangular box for workpieces to pass through; the vulcanizing drum is used for extruding and vulcanizing the workpiece, and the vulcanizing drum is mounted in the rectangular box; the heating assembly heats the upper surface and the lower surface of the workpiece at the same time; and the separating assembly comprises a sawtooth plate, and the sawtooth plate presses the vulcanizing drum and separates the workpiece. The utility model has the beneficial effects that under the action of the vent holes and the electric heating plate, a workpiece can be rapidly heated in all directions, and the heating is more uniform; and the vulcanized workpiece can be separated from the vulcanizing drum under the action of the separating assembly, so that quick stripping is realized.
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Description

Technical Field

[0001] This utility model relates to the field of PVC board vulcanization technology, and more specifically, to a drum vulcanization device for PVC homogeneous flooring. Background Technology

[0002] PVC vulcanization is a common vulcanization process. When vulcanizing PVC sheets, they generally need to be preheated. However, existing equipment heats only one side, which is slow and uneven.

[0003] The vulcanizing drum has a high temperature, and the workpiece is in a relatively soft state. After vulcanization, it is easy for the workpiece to stick together, so a peeling operation is required. Utility Model Content

[0004] To address the above deficiencies, this utility model provides a drum vulcanizing device for homogeneous PVC flooring, thus solving the aforementioned problems.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A drum vulcanizing device for homogeneous PVC flooring, comprising:

[0007] A rectangular box with material inlets on both sides for workpieces to pass through;

[0008] The vulcanizing drum is used to extrude and vulcanize the workpiece; the vulcanizing drum is installed inside a rectangular box.

[0009] A heating element that simultaneously heats both the upper and lower surfaces of the workpiece.

[0010] The separation assembly includes a serrated plate that presses against the vulcanizing drum and separates the workpiece.

[0011] Furthermore, the heating assembly includes an electric heating plate located at the upper end of the rectangular box.

[0012] Furthermore, the heating component includes a vent hole on the lower surface of the rectangular box, and a vent hood is installed on the lower surface of the rectangular box. The lower end of the vent hood is connected to the high-temperature gas in the outside, and the upper end of the vent hood is connected to the vent hole.

[0013] A continuous cavity is formed between the workpiece and the rectangular box.

[0014] Furthermore, serrated plates are installed on the side wall of the rectangular box, and the serrated plates press against the vulcanizing drum.

[0015] The serrated blades can be used to peel off the workpieces adhering to the vulcanizing drum, achieving rapid separation.

[0016] The separation assembly includes first bearings on both sides of a rectangular box, a connecting shaft mounted on the first bearings, a streamlined box mounted on the connecting shaft, an opening on one side of the streamlined box, a serrated plate mounted at the opening of the streamlined box, and a connecting pipe between the streamlined box and the outside.

[0017] A pressure rod is installed at one end of the connecting shaft, and a first compression spring is installed on the outside of the rectangular box along with the pressure rod.

[0018] The streamlined box opening is positioned directly towards the vulcanizing drum, promoting workpiece cooling, solidifying the workpiece, and improving the peeling effect.

[0019] Furthermore, the separation assembly also includes slide grooves on both sides of the streamlined box, a rectangular block is mounted on the connecting shaft, the rectangular block is slidably connected to the slide groove, a second compression spring is provided between the rectangular block and the slide groove, the second compression spring drives the streamlined box away from the vulcanizing drum, a drive motor is mounted on the rectangular box, a cam is mounted on the rotating end of the drive motor, and the cam contacts the streamlined box.

[0020] Furthermore, the rectangular box is equipped with conveyor belts on both sides and rollers on one side of the ventilation hole.

[0021] Furthermore, the serrated plate is installed at the upper or lower end of the streamlined box opening.

[0022] The beneficial effects of this utility model are: through the action of the vent and the electric heating plate, the workpiece can be heated quickly in all directions, and the heating is more uniform.

[0023] The separation component can separate the vulcanized workpiece from the vulcanizing drum, achieving rapid peeling; the continuous cavity can evenly heat the lower surface of the workpiece, and the hot air diffuses upward through both sides of the continuous cavity. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the structure of a drum-type vulcanizing device for PVC homogeneous flooring as described in this utility model;

[0025] Figure 2 This is a schematic diagram of the separate components;

[0026] Figure 3 This is a schematic diagram of the heating assembly;

[0027] Figure 4 This is a top view of the streamlined box;

[0028] Figure 5 This is an enlarged schematic diagram of the chute;

[0029] In the diagram, 1. Rectangular box; 2. Workpiece; 3. Vulcanizing drum; 4. Heating assembly; 5. Separation assembly; 51. Serrated plate; 41. Electric heating plate; 421. Vent hole; 422. Vent hood; 423. Continuous cavity; 521. First bearing; 522. Connecting shaft; 523. Streamlined box; 524. Connecting pipe; 525. Pressure rod; 526. First compression spring; 531. Slide groove; 532. Rectangular block; 533. Second compression spring; 534. Drive motor; 535. Cam; 11. Conveyor belt; 12. Roller. Detailed Implementation

[0030] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0031] This application provides a drum vulcanizing device for homogeneous PVC flooring. Please refer to [reference needed]. Figures 1-5 :include;

[0032] Rectangular box 1, with material outlets on both sides for workpiece 2 to pass through;

[0033] Vulcanizing drum 3, which extrudes and vulcanizes workpiece 2, is installed inside rectangular box 1;

[0034] Heating component 4 heats both the upper and lower surfaces of workpiece 2 simultaneously;

[0035] Separation component 5 includes a serrated plate 51, which presses against the vulcanizing drum 3 and separates the workpiece 2.

[0036] In practical applications, the workpiece 2 can be automatically conveyed to the rectangular box 1 for heating via the external conveyor belt 11. The upper surface of the heating component 4 is electrically heated and the lower surface is steam heated. When the workpiece 2 passes through, it can achieve efficient and comprehensive heating.

[0037] After heating is completed, vulcanization is carried out by the action of vulcanizing drum 3. When workpiece 2 separates from vulcanizing drum 3, the separation component 5 can promote the separation of workpiece 2 from vulcanizing drum 3.

[0038] Finally, workpiece 2 completes vulcanization.

[0039] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 The heating component 4 includes an electric heating plate 41 disposed at the upper end of the rectangular box 1.

[0040] In practical applications, the electric heating plate 41 can be controlled to heat the upper surface of the workpiece, thus accurately heating the workpiece 2.

[0041] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 The heating component 4 includes a vent 421 on the lower surface of the rectangular box 1. A gas diffuser 422 is installed on the lower surface of the rectangular box 1. The lower end of the gas diffuser 422 is connected to the outside high-temperature gas, and the upper end of the gas diffuser 422 is connected to the vent 421.

[0042] A continuous cavity 423 is formed between workpiece 2 and rectangular box 1.

[0043] In practical applications, the gas diffuser 422 is connected to an external high-pressure gas source. The gas is pumped into the gas diffuser 422 by an external high-pressure pump. The gas diffuser 422 diverts the gas to the vent 421 for discharge, directly heating the workpiece 2. The lower surface of the workpiece 2 can be heated evenly through the continuous cavity 423. The hot gas diffuses upward through both sides of the continuous cavity 423.

[0044] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 The serrated plate 51 is installed on the side wall of the rectangular box 1 and presses on the vulcanizing drum 3.

[0045] In practical applications, the workpiece 2 adhering to the vulcanizing drum 3 can be peeled off by the physical action of the serrated plate 51, achieving rapid separation.

[0046] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 The separation component 5 includes first bearings 521 on both sides of the rectangular box 1, a connecting shaft 522 is installed on the first bearings 521, a streamlined box 523 is installed on the connecting shaft 522, the streamlined box 523 has an opening on one side, a serrated plate 51 is installed at the opening of the streamlined box, and the streamlined box 523 is connected to the outside by a connecting pipe 524.

[0047] A pressure rod 525 is installed at one end of the connecting shaft 522, and a first compression spring 526 is installed on the outside of the rectangular box 1 along with the pressure rod 525.

[0048] In practical applications, the streamlined box 523 is connected to the high-pressure cold air outside through the connecting pipe 524. The cold air from the outside is blown by the external compressor to the opening on one side of the streamlined box 523. The opening is facing the vulcanizing drum 3, which promotes the cooling of the workpiece 2, solidifies the workpiece, and improves the peeling effect.

[0049] The compression spring 526 presses the pressure rod 525 downwards, and by using the lever principle, the streamlined box 523 and the serrated plate 51 are pressed tightly against the vulcanizing drum 3 through the transmission of the connecting shaft 522.

[0050] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 The separation component 5 also includes slide grooves 531 on both sides of the streamlined box 523. A rectangular block 532 is installed on the connecting shaft 522. The rectangular block 532 is slidably connected to the slide groove 531. A second compression spring 533 is provided between the rectangular block 532 and the slide groove 531. The second compression spring 533 drives the streamlined box 523 away from the vulcanizing drum 3. A drive motor 534 is installed on the rectangular box 1. A cam 535 is installed on the rotating end of the drive motor 534. The cam 535 contacts the streamlined box 523.

[0051] In practical applications, the positional relationship between the rectangular block 532 and the slide 531 allows the streamlined box 523 to rotate and move horizontally. The drive motor 534 drives the cam 535 to rotate, and the cam 535 drives the streamlined box 523 to move back and forth in the horizontal direction, so that the serrated plate 51 performs a continuous shoveling action, further improving the efficiency of separating the workpiece 2 from the vulcanizing drum 3. The second compression spring 533 makes the streamlined box 523 stick to the cam 535.

[0052] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 The rectangular box 1 has conveyor belts 11 on both sides and a roller 12 on one side of the ventilation hole 421.

[0053] In practical applications, the conveyor belt 11 and rollers 12 facilitate the movement of the workpiece 2.

[0054] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 The serrated plate 51 is installed at the upper or lower end of the opening of the streamlined box 523.

[0055] In practical applications, if the serrated plate 51 is located at the upper end of the opening of the streamlined box 523, the airflow discharged from the streamlined box 523 will flow downward at an angle.

[0056] If the serrated plate 51 is located at the lower end of the opening of the streamlined box 523, the airflow discharged from the streamlined box 523 will be horizontal.

Claims

1. A drum-type vulcanizing device for homogeneous PVC flooring, characterized in that, include; A rectangular box (1) has material inlets on both sides for the workpiece (2) to pass through; Vulcanizing drum (3) extrudes and vulcanizes workpiece (2). Vulcanizing drum (3) is installed inside rectangular box (1). Heating component (4) heats both the upper and lower surfaces of workpiece (2) simultaneously; The separation assembly (5) includes a serrated plate (51) that presses against the vulcanizing drum (3) and separates the workpiece (2).

2. The PVC homogeneous flooring drum vulcanizing device according to claim 1, characterized in that, The heating assembly (4) includes an electric heating plate (41) located at the top of the rectangular box (1).

3. The PVC homogeneous flooring drum vulcanizing device according to claim 2, characterized in that, The heating assembly (4) includes a vent (421) on the lower surface of the rectangular box (1), and a gas diffuser (422) is installed on the lower surface of the rectangular box (1). The lower end of the gas diffuser (422) is connected to the outside high-temperature gas, and the upper end of the gas diffuser (422) is connected to the vent (421). A continuous cavity (423) is formed between the workpiece (2) and the rectangular box (1).

4. The PVC homogeneous flooring drum vulcanizing device according to claim 1, characterized in that, The serrated plate (51) is installed on the side wall of the rectangular box (1) and the serrated plate (51) is pressed on the vulcanizing drum (3).

5. A drum-type vulcanizing device for PVC homogeneous flooring according to claim 4, characterized in that, The separation component (5) includes first bearings (521) on both sides of a rectangular box (1), a connecting shaft (522) is mounted on the first bearings (521), a streamlined box (523) is mounted on the connecting shaft (522), the streamlined box (523) has an opening on one side, a serrated plate (51) is installed at the opening of the streamlined box, and the streamlined box (523) is connected to the outside by a connecting pipe (524). A pressure rod (525) is installed at one end of the connecting shaft (522), and a first compression spring (526) is installed on the outside of the rectangular box (1) and the pressure rod (525).

6. The PVC homogeneous flooring drum vulcanizing device according to claim 5, characterized in that, The separation assembly (5) also includes a slide groove (531) on both sides of the streamlined box (523), a rectangular block (532) is installed on the connecting shaft (522), the rectangular block (532) is slidably connected to the slide groove (531), a second compression spring (533) is provided between the rectangular block (532) and the slide groove (531), the second compression spring (533) drives the streamlined box (523) away from the vulcanizing drum (3), a drive motor (534) is installed on the rectangular box (1), a cam (535) is installed on the rotating end of the drive motor (534), and the cam (535) contacts the streamlined box (523).

7. A drum-type vulcanizing device for PVC homogeneous flooring according to any one of claims 3-6, characterized in that, The rectangular box (1) has conveyor belts (11) on both sides and a roller (12) on one side of the ventilation hole (421).

8. A drum-type vulcanizing device for PVC homogeneous flooring according to claim 5 or 6, characterized in that, The serrated plate (51) is installed at the upper or lower end of the opening of the streamlined box (523).