Packaging equipment for nickel product packaging

Abstract

The utility model discloses packaging equipment for nickel product packaging, and relates to the technical field of nickel product packaging. A placing table, a heating mechanism and a discharging mechanism are arranged at the top end of the workbench, the placing table is located between the heating mechanism and the discharging mechanism, an intermittent rotating mechanism is arranged at the bottom end of the placing table, four sets of magnets are annularly and evenly distributed at the top end of the placing table, and fixing grooves are formed in the positions, located on each set of magnets, of the placing table. A discharge hole is formed in the top end of the worktable in the position of the blanking mechanism in a penetrating manner; the intermittent rotating mechanism is arranged, the first driving shaft drives the rotating block to rotate, the sliding column is clamped into the U-shaped groove to drive the disc and the containing table to rotate intermittently, and therefore in the packaging process of the nickel-metal hydride batteries, the nickel-metal hydride batteries which are not packaged can be placed, the situation that all the nickel-metal hydride batteries need to be replaced after being packaged is avoided, and the production efficiency is improved. And the packaging efficiency of the nickel-metal hydride battery is improved.

Description

Technical Field

[0001] This utility model relates to the field of nickel product packaging technology, specifically to a packaging device for nickel product packaging. Background Technology

[0002] Nickel products refer to various products that are primarily composed of nickel or contain a certain amount of nickel. They have wide applications in various fields such as industry, technology, and daily life. Among them, nickel products requiring encapsulation include nickel-based electronic components (nickel resistors, nickel capacitors, nickel coils / inductors), nickel battery modules (nickel-metal hydride batteries / nickel-cadmium batteries), and nickel-based semiconductor materials (nickel-plated chip carriers, nickel-based electronic packaging substrates), etc.

[0003] The authorized publication number "CN213026234U" discloses a nickel-metal hydride battery packaging device, including a workbench. Both sides of the workbench are provided with material storage mechanisms. A vertical plate is provided on one edge of the top of the workbench. A horizontal plate extends from the top of the vertical plate. Both ends of the horizontal plate are provided with pressing mechanisms. This utility model can not only package elliptical batteries, but is also convenient to use. The structure is also simple, making it easy for small factories to promote and use.

[0004] Although the aforementioned application achieves simultaneous encapsulation of multiple nickel-metal hydride (NiMH) batteries by setting up multiple fixed slots and encapsulation slots corresponding to the fixed slots on the heating plate, this process requires waiting for all NiMH batteries to be encapsulated before removing the encapsulated NiMH batteries from the fixed slots and replacing them with unencapsulated NiMH batteries. This makes it impossible to simultaneously load unencapsulated NiMH batteries and unload encapsulated NiMH batteries during the encapsulation process, resulting in reduced NiMH battery encapsulation efficiency. Furthermore, when unloading encapsulated NiMH batteries, it is necessary to manually remove each encapsulated NiMH battery from the fixed slot, further affecting encapsulation efficiency. Utility Model Content

[0005] To address the issues of not being able to simultaneously refill nickel-metal hydride (NiMH) batteries during encapsulation and the need for manual removal of already encapsulated NiMH batteries, the purpose of this invention is to provide a packaging device for nickel products.

[0006] To solve the above-mentioned technical problems, this utility model adopts the following technical solution: a packaging device for nickel products, including a worktable, a placement platform, a heating mechanism, and a feeding mechanism at the top of the worktable, the placement platform being located between the heating mechanism and the feeding mechanism, an intermittent rotation mechanism at the bottom of the placement platform, four sets of magnets evenly distributed in a ring at the top of the placement platform, a fixing groove being provided at the position of each set of magnets on the placement platform, a discharge port being provided through the top of the worktable at the position of the feeding mechanism, and a fixing mechanism being provided at the bottom of each set of magnets; the heating mechanism includes an L-shaped support frame, a mounting plate being provided on the lower surface of the inner wall of the support frame, and an electric heating plate being fixedly mounted on the bottom of the mounting plate via a mounting seat. An elliptical encapsulation groove is provided in the middle of the hot plate; the intermittent rotation mechanism includes a driven shaft, which is fixedly connected to the placement platform and rotatably connected to the worktable. A disc is fixedly installed at the bottom of the driven shaft, and four U-shaped grooves are evenly distributed in a ring through the top of the disc. A drive shaft is rotatably installed at the bottom of the worktable through a U-shaped mounting bracket, which is fixedly connected to the worktable. A connecting block is fixedly installed on the outer wall of the drive shaft, and a sliding column is fixedly installed at the top of the connecting block. The sliding column is movably engaged in the U-shaped groove. A crescent-shaped rotating block is fixedly installed on the outside of the drive shaft, and the rotating block is located above the connecting block. The outer surface of the disc and located between adjacent U-shaped grooves adopts an arc-shaped surface design.

[0007] Preferably, the feeding mechanism includes an electric telescopic rod, a movable frame is fixedly mounted on the drive end of the electric telescopic rod, and a double-ended screw with opposite threads is rotatably mounted on the side of the movable frame away from the electric telescopic rod. Two symmetrically distributed clamping plates are connected to the external threads of the double-ended screw, and a driving mechanism is provided at one end of the double-ended screw. The end of the clamping plate away from the movable frame is an arc-shaped surface, consistent with the curvature of an elliptical nickel-metal hydride battery. A limit rod is fixedly mounted on the side of the movable frame near the double-ended screw, and the limit rod is slidably connected to the clamping plate. The driving mechanism includes two drive shafts, which are connected to the double-ended screw via bevel gear meshing. Driven discs are fixedly installed at opposite ends. Driven shaft 2 is rotatably connected to the end of the driven disc away from drive shaft 1 via a fixed seat. The fixed seat is fixedly connected to the worktable. A drive disc is fixedly installed on the side of drive shaft 2 near the driven disc. Two drive shafts 2 are rotatably installed at the bottom edge of the worktable via a rotating seat. The rotating seat is fixedly connected to the worktable. A driven shaft 2 is rotatably installed on the top of one of the rotating seats. One drive shaft 2 is connected to the driven shaft 2 via gear meshing. The driven shaft 2 is connected to the vertically corresponding drive shaft 2 via a synchronous belt drive. The other drive shaft 2 is connected to the vertically corresponding drive shaft 2 via a synchronous belt drive.

[0008] Preferably, the fixing mechanism includes a placement box, one side of which is threadedly connected to a threaded rod, and one end of the threaded rod is rotatably mounted with a clamping plate; the top of the disc is provided with an installation groove for placing the placement box at the position of each fixing groove; the clamping plate is limited by a guide rod, and the guide rod is slidably connected to the placement box, the guide rod is fixedly connected to the clamping plate, and slidably connected to the placement box.

[0009] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0010] 1. This application sets up an intermittent rotation mechanism. The drive shaft drives the rotating block to rotate, so that the sliding column is inserted into the U-shaped groove to drive the disc and the placement platform to rotate intermittently. This enables the placement of unsealed nickel-metal hydride batteries during the nickel-metal hydride battery packaging process, without having to wait for all nickel-metal hydride batteries to be packaged before replacement, thus improving the efficiency of nickel-metal hydride battery packaging.

[0011] 2. This application achieves automatic unloading by setting up a feeding mechanism, in which clamping plates clamp the packaged nickel-metal hydride batteries, and an electric telescopic rod moves the clamped nickel-metal hydride batteries in the opposite direction to the placement platform, eliminating the need for manual operation and further improving packaging efficiency. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of the structure of this utility model.

[0014] Figure 2 This is a schematic diagram of the bottom structure of the workbench in this utility model.

[0015] Figure 3 This is a schematic diagram of the heating mechanism in this utility model.

[0016] Figure 4 This is a schematic diagram of the intermittent rotation mechanism in this utility model.

[0017] Figure 5 This utility model Figure 1 Enlarged view of point A in the middle.

[0018] Figure 6 This utility model Figure 2 Enlarged view of point B in the middle.

[0019] Figure 7 This utility model Figure 4 Enlarged view of point C in the middle.

[0020] Figure 8 This utility model Figure 7 Enlarged view of point D in the middle.

[0021] In the diagram: 1. Workbench; 10. Discharge port; 11. Placement platform; 12. Magnet; 2. Heating mechanism; 21. Support frame; 22. Mounting plate; 23. Heating plate; 3. Intermittent rotation mechanism; 31. Driven shaft one; 32. Disc; 33. U-shaped groove; 34. Driven shaft one; 35. Connecting block; 36. Sliding column; 37. Rotating block; 4. Unloading mechanism; 41. Electric telescopic rod; 42. Moving frame; 43. Double-ended screw; 44. Clamping plate; 45. Limiting rod; 5. Drive mechanism; 51. Driven shaft one; 52. Driven disc; 53. Driven shaft two; 54. Driven disc; 55. Driven shaft two; 56. Driven shaft two; 6. Fixing mechanism; 61. Placement box; 62. Threaded rod; 63. Clamping plate. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Example: Figure 1-8 As shown, this utility model provides a packaging device for nickel products, including a workbench 1. The top of the workbench 1 is provided with a placement platform 11, a heating mechanism 2, and a feeding mechanism 4. The placement platform 11 is located between the heating mechanism 2 and the feeding mechanism 4. The bottom of the placement platform 11 is provided with an intermittent rotation mechanism 3. Four sets of magnets 12 are evenly distributed in a ring at the top of the placement platform 11. A fixing groove is opened at the position of each set of magnets 12 on the placement platform 11. A discharge port 10 is opened through the top of the workbench 1 at the position of the feeding mechanism 4. A fixing mechanism 6 is provided at the bottom of each set of magnets 12.

[0024] Heating mechanism 2 includes an L-shaped support frame 21. The lower inner wall surface of the support frame 21 is provided with a mounting plate 22. The bottom end of the mounting plate 22 is fixedly mounted with an electric heating plate 23 through a mounting seat. An elliptical encapsulation groove is opened in the middle of the electric heating plate 23.

[0025] The intermittent rotation mechanism 3 includes a driven shaft 31, which is fixedly connected to the placement platform 11 and rotatably connected to the worktable 1. A disc 32 is fixedly mounted on the bottom end of the driven shaft 31, and four evenly distributed U-shaped grooves 33 are opened through the top end of the disc 32. A drive shaft 34 is rotatably mounted on the bottom end of the worktable 1 via a U-shaped mounting bracket, which is fixedly connected to the worktable 1. A connecting block 35 is fixedly mounted on the outer wall of the drive shaft 34, and a sliding column 36 is fixedly mounted on the top end of the connecting block 35. The sliding column 36 is movably engaged in the U-shaped grooves 33. A crescent-shaped rotating block 37 is fixedly mounted on the outside of the drive shaft 34, located above the connecting block 35. The outer surface of the disc 32, located between adjacent U-shaped grooves 33, adopts an arc-shaped surface design. The drive shaft 34 is driven by a motor, which is fixedly connected to the mounting bracket. Figure 2 The mounting bracket is cut in half. By setting an intermittent rotation mechanism 3, the drive shaft 34 drives the rotating block 37 to rotate, so that the sliding column 36 is inserted into the U-shaped groove 33, which drives the disc 32 and the placement platform 11 to rotate intermittently. This enables the placement of unsealed nickel-metal hydride batteries during the nickel-metal hydride battery packaging process, thereby improving the efficiency of nickel-metal hydride battery packaging.

[0026] The unloading mechanism 4 includes an electric telescopic rod 41. A movable frame 42 is fixedly installed on the drive end of the electric telescopic rod 41. A double-ended screw 43 with opposite threads is rotatably installed on the side of the movable frame 42 away from the electric telescopic rod 41. Two symmetrically distributed clamping plates 44 are connected to the external threads of the double-ended screw 43. A drive mechanism 5 is provided at one end of the double-ended screw 43. The electric telescopic rod 41 is supported by a support plate, which is fixedly connected to the worktable 1. The drive end of the electric telescopic rod 41 passes through the support plate. By setting the unloading mechanism 4, the clamping plates 44 clamp the packaged nickel-metal hydride batteries. The electric telescopic rod 41 moves the clamped nickel-metal hydride batteries in the opposite direction to the placement table 11, realizing automatic unloading without manual operation and further improving the packaging efficiency.

[0027] The end of the clamping plate 44 away from the movable frame 42 is an arc-shaped surface, which matches the curvature of the elliptical nickel-metal hydride battery; this makes the clamping plate 44 fit the nickel-metal hydride battery more closely when clamping it.

[0028] A limiting rod 45 is fixedly installed on the side of the movable frame 42 near the double-headed screw 43. The limiting rod 45 is slidably connected to the clamping plate 44. By setting the limiting rod 45, the clamping plate 44 is limited, so that the clamping plate 44 can move laterally, thereby clamping and releasing the nickel-metal hydride battery.

[0029] The drive mechanism 5 includes two drive shafts 51. Drive shafts 51 are connected to a double-ended screw 43 via bevel gear meshing. Driven discs 52 are fixedly mounted on opposite ends of both drive shafts 51. Drive shafts 53 are rotatably connected to the end of each driven disc 52 away from drive shaft 51 via a fixed base. The fixed base is fixedly connected to the worktable 1. A drive disc 54 is fixedly mounted on the side of drive shaft 53 near the driven disc 52. Two drive shafts 55 are rotatably mounted on the bottom edge of the worktable 1 via a rotating base. The rotating base is fixedly connected to the worktable 1. A driven shaft 56 is rotatably mounted on the top of one of the rotating bases. One drive shaft 55 is connected to... Driven shafts 56 are connected by gear meshing; two drive shafts 51 are supported by a fixed block and are rotatably connected to the fixed block. The fixed block is fixedly connected to the moving frame 42. Two active shafts 55 are driven by a dual-axis motor and are fixedly connected to the dual-axis motor. The dual-axis motor is supported by a U-shaped fixed frame. Driven disc 52 and active disc 54 are friction discs. By setting a drive mechanism 5, friction is generated when driven disc 52 contacts the rotating active disc 54, causing driven disc 52 and the corresponding drive shaft 51 to rotate. With the meshing transmission of bevel gears, the double-headed screw 43 rotates, thereby realizing the movement of clamping plate 44.

[0030] Driven shaft 56 and its vertically corresponding drive shaft 53 are connected by a synchronous belt drive, and another drive shaft 55 and its vertically corresponding drive shaft 53 are also connected by a synchronous belt drive. The synchronous belt between driven shaft 56 and drive shaft 53 passes through the worktable 1. The synchronous belt drive can be connected by a toothed pulley and a drive belt, or by a sprocket and a chain drive. By setting the synchronous belt, driven shaft 56 and its vertically corresponding drive shaft 53 can rotate simultaneously, and drive shaft 55 and its vertically corresponding drive shaft 53 can rotate simultaneously.

[0031] The fixing mechanism 6 includes a placement box 61. A threaded rod 62 is threadedly connected to one side of the placement box 61. A clamping plate 63 is rotatably installed at one end of the threaded rod 62. The top of the disc 32 is provided with an installation groove for placing the placement box 61 at the position of each fixing groove. The threaded rod 62 rotates through a rotating wheel, which has a hexagonal groove. By setting the fixing mechanism 6, a tool is inserted into the hexagonal groove, which drives the threaded rod 62 to rotate. The clamping plate 63 is limited by the guide rod, so that the clamping plate 63 moves to fit against the magnet 12, thereby fixing the magnet 12 in the placement box 61, which is convenient for the magnet 12 to be replaced later. After the magnet 12 is fixed in the placement box 61, the placement box 61 and the magnet 12 are placed in the installation groove. Then, the fixing plate 1 on the placement box 61 and the fixing plate 2 on the outer wall of the placement platform 11 are fixed to the placement platform 11 by bolts.

[0032] The clamping plate 63 is limited by a guide rod, and the guide rod is slidably connected to the placement box 61. The guide rod is fixedly connected to the clamping plate 63 and slidably connected to the placement box 61. By setting the guide rod, the clamping plate 63 is limited, so that the clamping plate 63 can move and prevent the clamping plate 63 from rotating with the threaded rod 62.

[0033] Working principle: In actual use, the collection box of nickel-metal hydride batteries is placed below the discharge port 10, the motor and the dual-shaft motor are started, and then the heating plate 23 is connected to the external power supply to raise the temperature of the heating plate 23 and encapsulate the nickel-metal hydride battery with the aluminum-plastic shell under the heating plate 23.

[0034] During operation, one hand places the nickel-metal hydride battery on the magnet 12 in the adjacent fixing slot of the heating mechanism 2. The nickel-metal hydride battery is fixed in the fixing slot by the attraction of the magnet 12. The other hand puts the aluminum-plastic shell on the outside of the nickel-metal hydride battery. Then, the motor drives the drive shaft 34, the rotating block 37, the connecting block 35 and the sliding column 36 to rotate, so that the sliding column 36 is inserted into one of the U-shaped slots 33. As the rotating block 37 continues to rotate, the sliding column 36 slides in the U-shaped slot 33, driving the disc 32, the driven shaft 31 and the placement platform 11 to rotate, so that the fixed nickel-metal hydride battery rotates to the bottom of the heating plate 23. At this time, the rotating block 37 is in contact with the arc surface on the disc 32, the disc 32 and the placement platform 11 stop rotating, and the heating plate 23 is moved down by the electric push rod, so that the encapsulation slot on the heating plate 23 is put on the outside of the nickel-metal hydride battery, thus realizing the encapsulation of the nickel-metal hydride battery.

[0035] Meanwhile, repeat the above operation to fix the nickel-metal hydride battery into the next fixing slot. After the nickel-metal hydride battery in the previous fixing slot is sealed, as the rotating block 37 rotates, it drives the sliding column 36 to be inserted into another U-shaped slot 33. The disc 32, driven shaft 31, and placement table 11 rotate again, causing the sealed and unsealed nickel-metal hydride batteries to rotate. The next unsealed nickel-metal hydride battery is moved to the bottom of the heating plate 23 for sealing. At the same time, the nickel-metal hydride battery to be sealed can be installed in the next fixing slot. At this time, the sealed battery rotates with the placement table 11 to the corresponding position of the unloading mechanism 4.

[0036] Driven by the electric telescopic rod 41, the moving frame 42, the double-headed screw 43, and the clamping plate 44 move towards the packaged nickel-metal hydride battery. When the driven disk 52 on one side of the placement platform 11 contacts the corresponding active disk 54, friction is generated, which drives the corresponding drive shaft 51 to rotate. Through the meshing transmission of bevel gears, the double-headed screw 43 rotates, and the clamping plate 44 moves towards the center under the limit of the limiting rod 45, clamping the packaged nickel-metal hydride battery. After clamping, the electric telescopic rod 41 drives the battery to move in the opposite direction of the placement platform 11. When the battery moves above the discharge port 10, the driven disk 52 on one side of the electric telescopic rod 41 contacts the corresponding active disk 54, generating friction, which drives the corresponding drive shaft 51 to rotate. Through the meshing transmission of bevel gears, the double-headed screw 43 reverses, and the clamping plate 44 releases the battery, allowing it to fall from the discharge port 10 into the collection box.

[0037] The rotation of drive shaft 2 53 is achieved by a dual-axis motor driving drive shaft 2 55. One drive shaft 2 55 drives driven shaft 2 56 to rotate through gear meshing, and then drives the vertically corresponding drive shaft 2 53 to rotate through the synchronous belt transmission connection. The other drive shaft 2 55 rotates directly with the vertically corresponding drive shaft 2 53, so that the two drive shafts 2 53 rotate in opposite directions.

[0038] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A packaging device for nickel products, comprising a worktable (1), characterized in that: The top of the workbench (1) is provided with a placement platform (11), a heating mechanism (2), and a feeding mechanism (4). The placement platform (11) is located between the heating mechanism (2) and the feeding mechanism (4). The bottom of the placement platform (11) is provided with an intermittent rotation mechanism (3). Four sets of magnets (12) are evenly distributed in a ring at the top of the placement platform (11). The placement platform (11) is provided with a fixing groove at the position of each set of magnets (12). The top of the workbench (1) is provided with a discharge port (10) at the position of the feeding mechanism (4). The bottom of each set of magnets (12) is provided with a fixing mechanism (6). The heating mechanism (2) includes an L-shaped support frame (21), an mounting plate (22) is provided on the lower surface of the inner wall of the support frame (21), and an electric heating plate (23) is fixedly installed at the bottom of the mounting plate (22) by a mounting seat. An elliptical encapsulation groove is provided in the middle of the electric heating plate (23). The intermittent rotation mechanism (3) includes a driven shaft (31), which is fixedly connected to the placement platform (11) and rotatably connected to the worktable (1). A disc (32) is fixedly installed at the bottom end of the driven shaft (31), and four U-shaped grooves (33) evenly distributed in a ring are opened through the top end of the disc (32). The drive shaft (34) is rotatably installed at the bottom end of the worktable (1) through a U-shaped mounting bracket. The platform (1) is fixedly connected, and a connecting block (35) is fixedly installed on the outer wall of the drive shaft (34). A sliding column (36) is fixedly installed on the top of the connecting block (35). The sliding column (36) is movably engaged in the U-shaped groove (33). A crescent-shaped rotating block (37) is fixedly installed on the outside of the drive shaft (34). The rotating block (37) is located above the connecting block (35). The outer part of the disc (32) and located between the adjacent U-shaped grooves (33) adopts an arc surface design.

2. The packaging equipment for nickel products as described in claim 1, characterized in that, The feeding mechanism (4) includes an electric telescopic rod (41), a movable frame (42) is fixedly installed on the drive end of the electric telescopic rod (41), a double-headed screw (43) with opposite threads is rotatably installed on the side of the movable frame (42) away from the electric telescopic rod (41), two symmetrically distributed clamps (44) are connected to the external threads of the double-headed screw (43), and a driving mechanism (5) is provided at one end of the double-headed screw (43).

3. The packaging equipment for nickel products as described in claim 2, characterized in that, The end of the clamp (44) away from the movable frame (42) is an arc-shaped surface, which is consistent with the curvature of the elliptical nickel-metal hydride battery.

4. The packaging equipment for nickel products as described in claim 2, characterized in that, A limiting rod (45) is fixedly installed on the side of the movable frame (42) near the double-headed screw (43), and the limiting rod (45) is slidably connected to the clamping plate (44).

5. The packaging equipment for nickel products as described in claim 2, characterized in that, The drive mechanism (5) includes two drive shafts (51). Drive shafts (51) are connected to a double-ended screw (43) via bevel gear meshing. Driven discs (52) are fixedly installed on opposite ends of the two drive shafts (51). Drive shafts (53) are rotatably connected to the end of the driven disc (52) away from drive shafts (51) via a fixed seat. The fixed seat is fixedly connected to the worktable (1). A drive disc (54) is fixedly installed on the side of drive shaft (53) near the driven disc (52). Two drive shafts (55) are rotatably installed at the bottom edge of the worktable (1) via a rotating seat. The rotating seat is fixedly connected to the worktable (1). Drive shaft (56) is rotatably installed on the top of one of the rotating seats. Drive shaft (55) and drive shaft (56) are connected via gear meshing.

6. The packaging equipment for nickel products as described in claim 5, characterized in that, The driven shaft 2 (56) is connected to the vertically corresponding drive shaft 2 (53) via a synchronous belt drive, and the other drive shaft 2 (55) is connected to the vertically corresponding drive shaft 2 (53) via a synchronous belt drive.

7. The packaging equipment for nickel products as described in claim 1, characterized in that, The fixing mechanism (6) includes a placement box (61), a threaded rod (62) is threadedly connected to one side of the placement box (61), a clamping plate (63) is rotatably installed at one end of the threaded rod (62), and the top of the disc (32) is provided with an installation groove for placing the placement box (61) at the position of each fixing groove.

8. The packaging equipment for nickel products as described in claim 7, characterized in that, The clamping plate (63) is limited by a guide rod, and the guide rod is slidably connected to the placement box (61). The guide rod is fixedly connected to the clamping plate (63) and slidably connected to the placement box (61).

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