Quantitative filling structure for ultrasonic cleaning agent
By designing a quantitative filling structure for ultrasonic cleaning agents and employing infrared monitoring and component collaboration, the problem of inconvenient loading and unloading of bottles was solved, improving filling efficiency and accuracy.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XIAMEN KAIYISHENG NEW MATERIAL TECH CO LTD
- Filing Date
- 2025-05-09
- Publication Date
- 2026-04-28
AI Technical Summary
Existing ultrasonic cleaning agents cannot be easily loaded and unloaded into bottles during quantitative filling, resulting in low filling efficiency.
A quantitative filling structure for ultrasonic cleaning agents was designed, including a base plate, a feeding conveyor belt, a discharging conveyor belt, a drive motor, a turntable, a positioning sleeve, a filling mechanism, an electric telescopic rod, a pusher frame, a feeding ring, and a discharging ring. The turntable angle is monitored by an infrared transmitter and a reflector to achieve precise positioning and synchronous loading and unloading of the bottles.
It enables convenient loading and unloading of bottles, improves filling efficiency, and ensures filling accuracy through infrared monitoring, thereby enhancing the overall performance.
Smart Images

Figure CN224172434U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cleaning agent production and processing technology, specifically to a quantitative filling structure for ultrasonic cleaning agents. Background Technology
[0002] Cleaning agents are a broad category with many types, including two main categories: inorganic and organic cleaning agents. Simply put, the difference between organic and inorganic cleaning agents is that organic cleaning agents are made from carbon-containing compounds, while inorganic cleaning agents are made from non-carbon-containing compounds; therefore, they belong to the inorganic category. There are many ways to classify cleaning agents, and these methods vary from country to country. We usually classify them into three main categories: aqueous, semi-aqueous, and non-aqueous cleaning agents.
[0003] The above-mentioned technical conditions still have shortcomings: when the existing ultrasonic cleaning agents are quantitatively filled, it is not convenient to load and unload the bottles, which reduces the filling efficiency of the cleaning agents and is not conducive to long-term use.
[0004] Based on this, the present invention designs a quantitative filling structure for ultrasonic cleaning agents to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to provide a quantitative filling structure for ultrasonic cleaning agents to solve the above-mentioned technical problems.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a quantitative filling structure for ultrasonic cleaning agent, comprising a base plate, wherein a feeding conveyor belt and a discharging conveyor belt are respectively provided on the top two sides of the base plate, a drive motor is fixedly connected to the middle position of the base plate, a turntable is fixedly connected to the output shaft of the drive motor, four sets of positioning sleeves are fixedly connected to the turntable, a filling mechanism is fixedly connected to one side of the base plate, an electric telescopic rod is fixedly connected to one side of the filling mechanism, a pusher frame is fixedly connected to the telescopic end of the electric telescopic rod, the pusher frame is inverted U-shaped, and a feeding ring and a discharging ring are fixedly connected to the bottom two sides of the pusher frame, respectively.
[0007] By adopting the above technical solution, convenient loading and unloading can be achieved, while increasing filling efficiency.
[0008] Preferably, a first reflector and a second reflector are fixedly connected to the top two sides of the positioning sleeve, respectively. An infrared emitter is provided on the base plate at the corresponding position of the first reflector, which can emit infrared rays. An infrared receiver is provided on the base plate at the corresponding position of the second reflector.
[0009] By adopting the above technical solution, the rotation angle of the turntable can be monitored and positioned. When the turntable angle is not within the specified range, the filling mechanism is controlled not to perform the filling operation. At the same time, it can be monitored whether the filled bottle is still inside the positioning sleeve.
[0010] Preferably, a guide rod is fixedly connected to the outer wall of the fixed end of the electric telescopic rod, and a sliding groove is also provided on the pusher frame, with the guide rod slidably connected to the top of the pusher frame through the sliding groove.
[0011] By adopting the above technical solution, the pusher frame becomes more stable when moving.
[0012] Preferably, the feeding conveyor belt and the discharging conveyor belt are further provided with a first retaining ring and a second retaining ring, and a protective ring is fixedly provided between the first retaining ring and the second retaining ring, with the protective ring located on one side above the turntable.
[0013] By adopting the above technical solution, the conveying of the material bottle can be restricted, thereby increasing the effectiveness of use.
[0014] Preferably, the positioning sleeve is further provided with a groove, which is adapted to the discharge ring.
[0015] By adopting the above technical solution, the material bottle can be pushed from a lower position, making the material bottle more stable during the pushing process.
[0016] In summary, this application has the following beneficial technical effects: by setting up a positioning sleeve, a pushing frame, a feeding ring, and a discharging ring, the bottles can be loaded and unloaded simultaneously, thereby improving filling efficiency. Furthermore, by setting up an infrared transmitter, an infrared receiver, and two sets of reflectors, the rotation angle of the turntable can be accurately monitored, and the normal feeding of the bottles can be detected, thereby effectively increasing the performance of the filling structure. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the overall structure of this embodiment;
[0019] Figure 2 This is a top view illustrating the structure of this embodiment;
[0020] Figure 3 This is a schematic diagram of the front structure of this embodiment;
[0021] Figure 4 This is a schematic diagram of the pusher frame in this embodiment;
[0022] Figure 5 This is a schematic diagram of the reflection path in this embodiment.
[0023] The attached diagram lists the components represented by each number as follows:
[0024] 1. Base plate; 2. Feeding conveyor belt; 3. Discharge conveyor belt; 4. Drive motor; 5. Turntable; 6. Positioning sleeve; 7. Filling mechanism; 8. Electric telescopic rod; 9. Pushing frame; 10. Feeding ring; 11. Discharge ring; 12. First reflector; 13. Second reflector; 14. Infrared transmitter; 15. Infrared receiver; 16. Guide rod; 17. Slide groove; 18. Protective ring; 19. First retaining ring; 20. Second retaining ring; 21. Groove. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0026] The following is in conjunction with the appendix Figure 1-5 This application will be described in further detail.
[0027] A quantitative filling structure for ultrasonic cleaning agents includes a base plate 1. An infeed conveyor belt 2 and an outlet conveyor belt 3 are respectively arranged on the top two sides of the base plate 1. The conveyor belts are driven by an external drive structure to smoothly transport the bottles on the conveyor belts. A drive motor 4 is fixedly connected to the middle position of the base plate 1. A turntable 5 is fixedly connected to the output shaft of the drive motor 4. The drive motor 4 can drive the turntable 5 to rotate stably. Four sets of positioning sleeves 6 are fixedly connected to the turntable 5, and the four sets of positioning sleeves 6 are evenly arranged on the turntable 5. A filling mechanism 7 is fixedly connected to one side of the base plate 1. The filling mechanism 7 is equipped with a liquid level sensor and a spring valve, which can perform quantitative filling and prevent liquid from dripping onto the turntable 5. An electric telescopic rod 8 is fixedly connected to one side of the filling mechanism 7. A pusher frame 9 is fixedly connected to the telescopic end of the electric telescopic rod 8. The pusher frame 9 is inverted U-shaped. A feeding ring 10 and a discharging ring 11 are fixedly connected to the bottom two sides of the pusher frame 9, respectively. When the pusher frame 9 moves, it can simultaneously feed and discharge, increasing the efficiency of use.
[0028] Furthermore, a first reflector 12 and a second reflector 13 are fixedly connected to the top two sides of the positioning sleeve 6, respectively. The two sets of reflectors are installed symmetrically on an axis, and the reflector tilt angle is set to 45°, which can reflect the reflected light parallel to the incident light. An infrared emitter 14 is set on the base plate 1 at the corresponding position of the first reflector 12, which can emit infrared light. An infrared receiver 15 is set on the base plate 1 at the corresponding position of the second reflector 13, which can receive infrared light and emit a receiving signal. The infrared emitter 14 illuminates the first reflector 12 with infrared light, which reflects the light to the second reflector 13, and finally reflects it to the infrared receiver 15, causing it to emit a signal, thereby ensuring that the positioning sleeve 6 reaches the designated position (reflection path as follows). Figure 5 (As shown by the dashed line).
[0029] Furthermore, a guide rod 16 is fixedly connected to the outer wall of the fixed end of the electric telescopic rod 8, and a sliding groove 17 is also provided on the pusher frame 9. The guide rod 16 is slidably connected to the top of the pusher frame 9 through the sliding groove 17, which makes the pusher frame 9 more stable when moving.
[0030] Furthermore, a first retaining ring 19 and a second retaining ring 20 are also provided on the feeding conveyor belt 2 and the discharging conveyor belt 3. A protective ring 18 is also fixedly provided between the first retaining ring 19 and the second retaining ring 20. The protective ring 18 is located on one side above the turntable 5, so that the bottle will not deviate when it rotates on the turntable 5, thereby increasing the effectiveness of use.
[0031] Furthermore, a groove 21 is provided on the positioning sleeve 6. The groove 21 is adapted to the discharge ring 11, so that the discharge ring 11 can pass through the groove 21 and push the bottle from the lower position, making the bottle more stable when moving.
[0032] The implementation principle of this embodiment is as follows: During use, the bottle is input from the feeding conveyor belt 2. When it moves to one side of the loading ring 10, the electric telescopic rod 8 is activated, causing the telescopic end of the electric telescopic rod 8 to shorten. This causes the pushing frame 9 to move the loading ring 10, thereby pushing the bottle from the feeding conveyor belt 2 to the turntable 5 and placing it inside the positioning sleeve 6. After pushing, the pushing frame 9 is controlled to return to its previous position. At this time, the drive motor 4 controls the turntable 5 to rotate, causing the turntable 5 to rotate 90 degrees, thereby moving the bottle below the filling mechanism 7 for filling. After filling, the drive motor 4 controls the turntable 5 to rotate 90 degrees again, causing the bottle to move to the discharge position. At this time, the bottle is then... The electric telescopic rod 8 controls the movement of the pusher 9, which pushes the bottle out through the discharge ring 11, moving it from the turntable 5 to the discharge conveyor belt 3 for further processing. Since the pusher 9 is an integrated unit, the loading ring 10 and the discharge ring 11 can move synchronously, thus achieving synchronous loading and unloading and increasing filling efficiency. Before each filling of cleaning agent, the infrared transmitter 14 is activated, causing it to generate infrared rays that irradiate the first transmitting mirror 12 and then reflect them onto the second reflecting mirror 13. The second reflecting mirror 13 then reflects the rays onto the infrared receiver 15. At this time, the infrared receiver 15 sends a receiving signal, indicating that the rotation angle of the turntable 5 is completely accurate, and only then can the filling work be carried out to improve the filling effect.
[0033] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0034] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A quantitative filling structure for an ultrasonic cleaning agent, comprising a base plate (1), characterized in that: The bottom plate (1) is provided with a feeding conveyor belt (2) and a discharging conveyor belt (3) on the top two sides respectively. A drive motor (4) is fixedly connected to the middle position of the bottom plate (1). A turntable (5) is fixedly connected to the output shaft of the drive motor (4). Four sets of positioning sleeves (6) are fixedly connected to the turntable (5). A filling mechanism (7) is also fixedly connected to one side of the bottom plate (1). An electric telescopic rod (8) is fixedly connected to one side of the filling mechanism (7). A pusher frame (9) is fixedly connected to the telescopic end of the electric telescopic rod (8). The pusher frame (9) is inverted U-shaped. A feeding ring (10) and a discharging ring (11) are fixedly connected to the bottom two sides of the pusher frame (9) respectively.
2. The quantitative filling structure for an ultrasonic cleaning agent according to claim 1, characterized in that: The top two sides of the positioning sleeve (6) are respectively fixedly connected to a first reflector (12) and a second reflector (13). An infrared emitter (14) is provided on the base plate (1) at the corresponding position of the first reflector (12), which can emit infrared rays. An infrared receiver (15) is provided on the base plate (1) at the corresponding position of the second reflector (13).
3. The quantitative filling structure for an ultrasonic cleaning agent according to claim 1, characterized in that: A guide rod (16) is fixedly connected to the outer wall of the fixed end of the electric telescopic rod (8), and a sliding groove (17) is also provided on the pusher frame (9). The guide rod (16) is slidably connected to the top of the pusher frame (9) through the sliding groove (17).
4. The quantitative filling structure for an ultrasonic cleaning agent according to claim 1, characterized in that: The feeding conveyor belt (2) and the discharging conveyor belt (3) are also provided with a first retaining ring (19) and a second retaining ring (20). A protective ring (18) is also fixedly provided between the first retaining ring (19) and the second retaining ring (20). The protective ring (18) is located on one side above the turntable (5).
5. The quantitative filling structure for an ultrasonic cleaning agent according to claim 1, characterized in that: The positioning sleeve (6) is also provided with a groove (21), which is adapted to the discharge ring (11).