Lead sealing machine mounting device applied to gate registration

Abstract

The utility model relates to the technical field of station gate systems, in particular to a lead sealing machine installation device applied to gate registration, which comprises a base assembly, a protection assembly and a stair assembly, the protection assembly is arranged above the base assembly and is matched with the base assembly to form an installation space for installing a lead sealing machine, and the stair assembly is arranged in the installation space. The base assembly is provided with a first surface facing the protection assembly, the first surface is used for installing the lead sealing machine, the orthographic projection of the protection assembly on the base assembly completely covers the first surface, and the stair assembly is arranged on the side face of the base assembly. The base assembly, the protection assembly and the stair assembly are connected through the splicing pieces in a bolted mode, the modular structure is convenient to disassemble and assemble again, the high cost for disassembling and reconstructing a cement foundation is avoided, and the cost of the whole life cycle is effectively reduced.

Description

Technical Field

[0001] This utility model relates to the technical field of station gate systems, specifically to a lead seal machine installation device used for gate registration. Background Technology

[0002] In today's globalized logistics landscape, container shipping has become the mainstream mode of freight transport. The efficiency of its gate operations directly impacts the smoothness of the entire logistics supply chain. Therefore, intelligent gate systems for terminals have emerged, integrating advanced information technology and automated control technology to achieve intelligent and efficient gate operations. Sealing seals are sealing devices used in containers during transport to ensure the safety of goods and prevent unauthorized opening or alteration. Currently, to improve logistics efficiency, automated sealing machines are typically installed at terminal exits, allowing drivers to remove the sealing seals as they exit the gate.

[0003] However, existing lead seal machines are all installed on a cement-cast base. This base leads to high construction costs and long construction time. Furthermore, if the position of the lead seal machine needs to be adjusted later, it is extremely difficult to remove the cement base that is tightly bonded to the ground. Large crushing equipment is required, which generates a lot of noise and dust, and can easily damage surrounding facilities. The cost of disposing of construction waste after demolition is also extremely high. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of the existing technology by providing a lead seal machine installation device for gate registration, so as to reduce construction time and cost and facilitate subsequent removal.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] This utility model provides a lead seal machine installation device for gate registration, used to install the lead seal machine, including a base assembly, a protective assembly and a stair assembly;

[0007] The protective component is disposed above the base component and cooperates with the base component to form an installation space for installing the lead seal machine. The base component has a first surface facing the protective component, the first surface being used to install the lead seal machine. The orthographic projection of the protective component on the base component completely covers the first surface. The stair component is disposed on the side of the base component.

[0008] The base assembly, the protective assembly, and the stair assembly are all provided with splicing components. The splicing components are provided with slots and bolt holes. The base assembly, the protective assembly, and the stair assembly are connected to each other by bolts through the splicing components.

[0009] In some embodiments, the base assembly includes a metal frame body, a metal shelf, and an inner beam. The metal frame body has a hollowed-out portion in the middle for mounting the metal shelf. The metal shelf surrounds the hollowed-out portion and closes the metal frame body to form a receiving space for mounting the inner beam. There are multiple inner beams, which are arranged in the receiving space in a direction perpendicular to the ground. Each inner beam is fixedly connected at both ends to the metal shelf forming the first surface and a metal shelf parallel to the first surface, respectively.

[0010] In some embodiments, the metal frame body has a wiring path for the lead seal machine wiring and an inspection port for inspecting the wiring path, wherein the inspection port is opened on a metal plate on the side of the base assembly.

[0011] In some embodiments, the protective component includes a canopy and a support frame. The support frame is mounted on a metal plate on the side of the base assembly facing away from the ground. The canopy is mounted on the base assembly via the support frame, and a drainage channel and a sunshade coating are provided on the side of the canopy facing away from the ground.

[0012] In some embodiments, the support frame includes four columns and four fixing plates. The four columns are respectively disposed at the four corners of the base assembly, and each fixing plate is disposed at the bottom of a column and connected to the base assembly.

[0013] In some embodiments, the roof material is polycarbonate board.

[0014] In some embodiments, the stair assembly includes a stair frame, a handrail, and stair treads. The stair frame is fixed to one side of the base assembly, the stair treads are multi-layered and stacked on the stair frame, and the handrails are fixed to both ends of the stair treads and connected to the support frame.

[0015] In some embodiments, the surface of the stair tread that comes into contact with the human body is further provided with anti-slip protrusions and an anti-slip coating.

[0016] In some embodiments, the protrusions are designed to be uniformly arranged with a height of 3 mm and a spacing of 5 mm, and the anti-slip coating consists of 60% polyurethane resin, 35% silicon carbide particles and 5% coupling agent.

[0017] In some embodiments, the guardrail includes a plurality of parallel guardrail posts and a horizontal bar connecting two adjacent guardrail posts. The horizontal bars are stacked in three layers along the extension direction of the guardrail posts, wherein the heights of the three layers of horizontal bars are 600mm, 900mm, and 1100mm, respectively, and the spacing between the vertical bars is 450mm.

[0018] Furthermore, the beneficial effects of this application are as follows:

[0019] This application sets the lead seal machine installation device as a modular base assembly, protective assembly, and stair assembly. The base assembly, protective assembly, and stair assembly can be prefabricated in the factory and directly assembled on site during installation, reducing on-site construction procedures and eliminating the need for large concrete construction equipment. At the same time, if the position of the lead seal machine is adjusted, the modular structure facilitates disassembly and reassembly, avoiding the high costs of demolishing and rebuilding cement foundations, and effectively reducing the total life cycle cost.

[0020] In addition, the base assembly is made of metal and has multiple internal beams inside the metal frame, which enhances the load-bearing performance of the base assembly in all directions. When the lead sealer vibrates during high-intensity operation, the multiple internal beams effectively disperse the stress and prevent the metal frame from deforming. At the same time, compared with traditional cement foundations that require a long curing period before they can be put into use, the metal base foundation can support the lead sealer immediately after installation, which greatly shortens the installation cycle and improves the efficiency of project implementation. The increase in inspection ports also greatly reduces installation and maintenance costs.

[0021] In summary, this application not only improves the seismic resistance and stability of the lead seal machine installation device, but also reduces the complexity of transportation and construction. The protective canopy effectively extends the service life of the equipment and protects the lead seal machine from the influence of the external environment. It can effectively improve the installation efficiency, operational safety and equipment stability of the lead seal machine, and is suitable for a variety of harsh working environments. Attached Figure Description

[0022] Figure 1 A schematic diagram of the overall structure of the lead seal machine installation device for gate registration provided by this utility model;

[0023] Figure 2 This is a schematic diagram of the internal structure of the lead seal machine installation device for gate registration provided by this utility model.

[0024] In the diagram: 1-base assembly, 11-metal shelf, 12-wiring path, 13-access panel, 14-metal frame body, 15-inner beam, 2-protective assembly, 21-roof, 22-support frame, 3-stair assembly, 31-stair tread, 32-guardrail, 33-stair frame. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model. In the description of the embodiments of this application, unless otherwise stated, " / " means "or", for example, A / B can mean A or B; "and / or" in the text is merely a description of the relationship between related objects, indicating that there can be three relationships, for example, A and / or B can mean: A exists alone, A and B exist simultaneously, and B exists alone. In addition, in the description of the embodiments of this application, "multiple" means two or more. Hereinafter, the terms "first" and "second" are used for descriptive purposes only and should not be construed as implying or suggesting relative importance or implicitly indicating the number of indicated technical features. Thus, features defined with "first" and "second" can explicitly or implicitly include one or more of that feature. In the description of the embodiments of this application, unless otherwise stated, "multiple" means two or more.

[0026] like Figures 1-2 As shown, this utility model embodiment provides a lead seal machine installation device for gate registration, used to install the lead seal machine, including a base assembly 1, a protective assembly 2, and a stair assembly 3;

[0027] The protective component 2 is disposed above the base component 1 and cooperates with the base component 1 to form an installation space for installing the lead seal machine. The base component 1 has a first surface facing the protective component 2. The first surface is used to install the lead seal machine. The orthographic projection of the protective component 2 on the base component 1 completely covers the first surface. The stair component 3 is disposed on the side of the base component 1.

[0028] The base assembly 1, the protective assembly 2, and the stair assembly 3 are all equipped with splicing parts. The splicing parts have slots and bolt holes. The base assembly 1, the protective assembly 2, and the stair assembly 3 are connected by bolts through the splicing parts.

[0029] In one possible implementation, the base assembly 1 includes a metal frame body 14, metal shelves 11, and inner beams 15. The metal frame body 14 has a hollowed-out portion for mounting the metal shelves 11. The metal shelves 11 surround the hollowed-out portion and enclose the metal frame body 14 to form a receiving space for mounting the inner beams 15. Multiple inner beams 15 are arranged in a direction perpendicular to the ground within the receiving space, and each inner beam 15 is fixedly connected at both ends to the metal shelves 11 forming a first surface and a metal shelf 11 parallel to the first surface, respectively. In this structure, when a base needs to be installed... When installing component 1, the ground must first be pre-treated. Specifically, workers use a level to measure the installation position to ensure that the ground flatness error is ≤3mm / 2m. Based on this, workers mark the positions of four anchor bolt holes, each with a diameter of 20mm and a depth of 300mm. The metal frame body 14 is composed of columns and beams, forming a rectangular hollow section. Metal shelves 11 are welded around the edge of the hollow section to form a closed receiving space. Inner beams 15 are vertically distributed in the receiving space, and their two ends are welded and fixed to the upper and lower metal shelves 11 respectively to form a grid-like support structure, which effectively improves stability.

[0030] In addition, during the installation of the base assembly 1, the weld height between the uprights and the crossbeams in the metal frame body 14 is ≥5mm. The workers connect the uprights and the crossbeams with M16×80 high-strength bolts and tighten them with a torque wrench to a torque of 120N·m. At the same time, the base assembly 1 is fixed to the ground with expansion bolts with a bolt torque ≥150N·m, and the levelness of the metal frame body 14 is ≤1mm / 2m. After the metal frame body 14 is installed, the lead seal machine is installed on the first mounting surface using 4 sets of M16×60 bolts. During installation, a laser alignment instrument is used to calibrate the verticality of the lead seal machine.

[0031] In this embodiment, the metal frame body 14 has a wiring path 12 for the lead seal machine and an inspection port 13 for the maintenance of the wiring path 12. The inspection port 13 is opened on the metal shelf 11 on the side of the base assembly 1. The application opens the wiring path 12 and the inspection port 13 on the side of the metal frame body 14. The inspection port 13 is equipped with a removable sealing cover plate to facilitate the later maintenance of cables.

[0032] In summary, the base component 1 in this embodiment abandons the traditional cement pouring method and adopts a factory prefabrication model, reducing on-site construction procedures, eliminating the need for large concrete construction equipment, reducing equipment rental costs, and allowing ordinary installers to complete the installation, significantly reducing labor costs. If the position of the lead sealing machine needs to be adjusted later, the modular structure facilitates disassembly and reassembly, avoiding the high costs of dismantling and rebuilding cement foundations, effectively reducing the total life cycle cost. At the same time, compared with traditional cement foundations that require a long curing period before being put into use, the metal base foundation can support the lead sealing machine immediately after installation, greatly shortening the installation cycle and improving project implementation efficiency. In addition, the alloy material itself has high strength and good toughness. When the lead sealing machine vibrates during high-intensity operation, the alloy material effectively disperses stress, prevents frame deformation, ensures the long-term stable operation of the lead sealing machine, guarantees the accuracy and stability of lead sealing operations, improves lead sealing quality, and reduces the defect rate caused by equipment instability.

[0033] In one possible implementation, the protective component 2 includes a canopy 21 and a support frame 22. The support frame 22 is mounted on a metal plate 11 on the side of the base component 1 facing away from the ground. The canopy 21 is mounted on the base component 1 via the support frame 22. The side of the canopy 21 facing away from the ground is provided with drainage channels and a sunshade coating. The canopy 21 is made of polycarbonate sheet with a thickness of 8mm and a light transmittance of 75%. An ultraviolet absorber is coated on the surface of the polycarbonate sheet to ensure that the ultraviolet absorption rate of the polycarbonate sheet is greater than or equal to 90%. Additionally, aluminum alloy drainage channels are provided along the edges of the canopy 21. The dimensions are 100mm × 50mm, with a 3% slope, and connected to a drainage pipe to ensure that rainwater is quickly drained away from the lead-sealing machine, preventing problems such as short circuits and damage to electronic components due to moisture. In summary, this application uses a polycarbonate board roof 21 with added ultraviolet absorbers, which effectively absorbs and blocks ultraviolet rays, reflects sunlight, and reduces the internal temperature of the awning, creating a comfortable and cool working environment for lead-sealing machine operators. On hot, sunny days, it avoids the interference of direct sunlight on the operator's vision, enabling them to clearly perform lead-sealing filling and equipment debugging work, improving work efficiency and accuracy. Meanwhile, the excellent shading effect reduces the risk of heatstroke for operators, protecting their health. The canopy 21 blocks ultraviolet rays and acid rain from corroding the sealer, slowing down the corrosion and rusting of the equipment shell and internal metal parts, extending the service life of the sealer, reducing equipment maintenance costs, ensuring the continuity and stability of sealer work, and improving the overall efficiency of logistics transportation. At the same time, the modular design makes installation and disassembly extremely convenient. When maintenance is required on the sealer or other parts of the base, the canopy 21 can be quickly removed, reducing obstacles to maintenance work, shortening maintenance time, and allowing for rapid reassembly after maintenance, reducing equipment downtime, improving equipment availability, and reducing the risk of logistics operation interruptions due to equipment maintenance.

[0034] In the above embodiment, the support frame 22 includes columns and fixing plates. There are four columns and four fixing plates. The four columns are respectively set at the four corners of the base assembly 1. Each fixing plate is set at the bottom of a column and connected to the base assembly 1. The support frame 22 is made of alloy profile (6061-T6, size: 100mm×50mm×3mm). Its span is 6000mm, its depth is 4000mm, and its height is 4500mm. When installing the support frame 22, a truck crane is used to lift the main frame. The verticality error is ≤2mm / m. The level of the frame is adjusted by adjusting nuts (M24). The sealant used when installing the polycarbonate board of the roof 21 is silicone structural adhesive (Shore hardness 30A), which can effectively resist the force of strong winds and ensure stability under severe weather conditions.

[0035] In one possible implementation, the stair assembly 3 includes a stair frame 33, a guardrail 32, and stair treads 31. The stair frame 33 is fixed to one side of the base assembly 1. The stair treads 31 are multi-layered and stacked on the stair frame 33. The guardrail 32 is fixed to both ends of the stair treads 31 and connected to the support frame 22. The surface of the stair treads 31 that comes into contact with the human body is also provided with anti-slip protrusions and an anti-slip coating.

[0036] In this embodiment, the stair frame 33 is welded from hot-dip galvanized steel pipes (size: 50mm×50mm×3mm). The welding process uses carbon dioxide gas shielded welding, with a weld grade of Class II. After welding, it undergoes hot-dip galvanizing treatment (coating thickness ≥85μm). Meanwhile, the stair treads 31 are made of hot-dip galvanized steel grating (model: G325 / 30 / 100) with a 0.3mm thick anti-slip coating. The treads are designed with raised sections, 3mm high and evenly spaced at 5mm intervals, ensuring reliable anti-slip protection for maintenance and seal-filling personnel under various weather conditions. In rainy or snowy weather, the special properties of the anti-slip coating effectively prevent water molecules from forming a lubricating layer on the tread surface, maintaining high friction between the shoe sole and the tread, significantly reducing the risk of slipping. The anti-slip coating formula consists of 60% polyurethane resin, 35% silicon carbide particles, and 5% coupling agent.

[0037] In addition, the guardrail section 32 includes multiple parallel guardrail posts and horizontal bars connecting adjacent guardrail posts. The horizontal bars are stacked in three layers along the extension direction of the guardrail posts, with heights of 600mm, 900mm, and 1100mm respectively, and a vertical bar spacing of 450mm. The stair treads 31 in the stair assembly 3 are 900mm wide and 3000mm high, with an overall slope of 35°. The stair height, width, and slope are designed according to human walking habits, allowing people to walk naturally and smoothly when going up and down the stairs, reducing fatigue caused by frequent exertion of leg muscles, alleviating physical exertion, and making it more comfortable and convenient for people to go up and down the stairs, thus improving work efficiency. At the same time, the stair frame 33 is welded from hot-dip galvanized steel pipes, which has good rust resistance and can adapt to harsh outdoor environments such as docks and storage yards, extending the service life of the stairs. The hot-dip galvanized steel stair treads 31 and the metal guardrail also have excellent corrosion resistance, reducing maintenance and replacement costs caused by rust and corrosion, lowering the frequency of equipment maintenance, ensuring the long-term stable operation of the stairs, and ensuring the smooth progress of daily maintenance work.

[0038] The base assembly 1, protective assembly 2, and stair assembly 3 are connected by bolts through splicing parts, which effectively improves the overall installation efficiency. The splicing parts are made of high-strength alloy steel, with rust-proof treatment and paint on the surface. At the same time, the splicing parts are equipped with slots and bolt holes for alloy module adaptation. High-strength bolts are used to tighten the modules, ensuring that the module connection is firm and stable.

[0039] Obviously, those skilled in the art can make various modifications and variations to this application without departing from the spirit and scope of this application. Therefore, if such modifications and variations fall within the scope of the claims of this application and their equivalents, this application also intends to include such modifications and variations.

Claims

1. A lead seal machine installation device for gate registration, used for installing a lead seal machine, characterized in that, Includes base components, protective components, and stair components; The protective component is disposed above the base component and cooperates with the base component to form an installation space for installing the lead seal machine. The base component has a first surface facing the protective component, the first surface being used to install the lead seal machine. The orthographic projection of the protective component on the base component completely covers the first surface. The stair component is disposed on the side of the base component. The base assembly, the protective assembly, and the stair assembly are all provided with splicing components. The splicing components are provided with slots and bolt holes. The base assembly, the protective assembly, and the stair assembly are connected to each other by bolts through the splicing components.

2. The lead seal machine installation device for gate registration as described in claim 1, characterized in that, The base assembly includes a metal frame body, metal shelves, and inner beams. The metal frame body has a hollowed-out section in the middle for installing the metal shelves. The metal shelves surround the hollowed-out section and enclose the metal frame body to form a receiving space for installing the inner beams. There are multiple inner beams, which are arranged in the receiving space in a direction perpendicular to the ground. Each inner beam is fixedly connected at both ends to the metal shelf forming the first surface and a metal shelf parallel to the first surface, respectively.

3. The lead seal machine installation device for gate registration as described in claim 2, characterized in that, The metal frame body has a wiring path for the lead seal machine and an inspection port for inspecting the wiring path, wherein the inspection port is opened on the metal plate on the side of the base assembly.

4. The lead seal machine installation device for gate registration as described in claim 1, characterized in that, The protective component includes a canopy and a support frame. The support frame is installed on a metal plate on the side of the base assembly facing away from the ground. The canopy is installed on the base assembly via the support frame, and a drainage channel and a sunshade coating are provided on the side of the canopy facing away from the ground.

5. The lead seal machine installation device for gate registration as described in claim 4, characterized in that, The support frame includes columns and fixing plates. There are four columns and four fixing plates. The four columns are respectively set at the four corners of the base assembly. Each fixing plate is set at the bottom of a column and connected to the base assembly.

6. The lead seal machine installation device for gate registration as described in claim 5, characterized in that, The roof is made of polycarbonate board.

7. The lead seal machine installation device for gate registration as described in claim 6, characterized in that, The stair assembly includes a stair frame, a handrail, and stair treads. The stair frame is fixed to one side of the base assembly. The stair treads are multi-layered and stacked on the stair frame. The handrails are fixed to both ends of the stair treads and connected to the support frame.

8. The lead seal machine installation device for gate registration as described in claim 7, characterized in that, The surface of the stair treads that comes into contact with the human body is also provided with anti-slip protrusions and an anti-slip coating.

9. The lead seal machine installation device for gate registration as described in claim 8, characterized in that, The protrusions are designed to be uniformly arranged with a height of 3mm and a spacing of 5mm. The anti-slip coating consists of 60% polyurethane resin, 35% silicon carbide particles and 5% coupling agent.

10. The lead seal machine installation device for gate registration as described in claim 7, characterized in that, The guardrail section includes multiple guardrail posts arranged in parallel and horizontal bars connecting two adjacent guardrail posts. The horizontal bars are stacked in three layers along the extension direction of the guardrail posts, with the heights of the three layers of horizontal bars being 600mm, 900mm, and 1100mm, respectively, and the spacing between the vertical bars being 450mm.

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