Dust removal device for open-pit mine mining

By introducing a combination of adjustable nozzles and solenoid valves into the fog cannon, the problem of existing devices being unable to adjust the spray volume and water mist particle size has been solved, enabling flexible dust treatment and improving dust removal efficiency and water resource utilization.

CN224174129UActive Publication Date: 2026-04-28INNER MONGOLIA BEILIAN ELECTRIC ENERGY DEV CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
INNER MONGOLIA BEILIAN ELECTRIC ENERGY DEV CO LTD
Filing Date
2025-02-20
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

Existing fog cannons cannot adjust the spray volume and water mist particle size according to the size of the dust particles on site, resulting in increased water consumption and poor dust removal effect, failing to meet the dust removal needs of different particulate dust.

Method used

An adjustable unit including a first nozzle and a second nozzle is used. Fluid is controlled to enter different nozzles by a solenoid valve. Combined with a mounting bracket, a motor and a fan, the spray volume and water mist particle size can be flexibly adjusted.

Benefits of technology

It achieves precise dust removal based on particle size, reduces water consumption, improves dust removal efficiency, and meets the dust removal needs of different scenarios.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a dust removal device for strip mine mining, and relates to the technical field of mineral mining dust removal. The device comprises a machine body, a water tank is arranged in the machine body, a sprayer is arranged above the machine body, an adjustable unit for controlling the spraying size is arranged on one side of the sprayer, and the spraying caliber of a first spraying head in the adjustable unit is small; the second nozzle is arranged on one side of the first nozzle, the spraying caliber of the second nozzle is large, and the first nozzle and the second nozzle are communicated with the water tank; the solenoid valve is arranged on one side of the water tank. According to the device, a first spray head and a second spray head are combined for use, water mist particles sprayed by the first spray head and the second spray head are different in size, so that dust removal can be conducted on dust with different particle sizes, and through combined use of a first guide pipe, a second guide pipe and an electromagnetic valve, the spraying amount can be controlled; the dust removal effect is ensured, and the requirements of users are met.
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Description

Technical Field

[0001] This utility model relates to the field of dust removal technology in mineral mining, specifically a dust removal device for open-pit mining. Background Technology

[0002] During open-pit mining, a large amount of dust is generated during the processes of ore extraction, crushing, screening, and transportation. This poses a serious threat to the environment, equipment, and workers' health. Therefore, dust removal devices are needed to remove the dust, and fog cannons are the most commonly used dust removal devices.

[0003] Existing fog cannons cannot adjust the spray volume according to the size of dust particles on site, which increases water consumption and cannot guarantee dust removal effect. Furthermore, the size of the water mist particles cannot be adjusted, which cannot guarantee the best dust removal effect, thus presenting limitations.

[0004] The reason for this problem is that excessive spray volume increases water consumption and makes dust particles too wet to settle, while insufficient spray volume cannot effectively cover all dust particles, resulting in poor dust removal. The size of the water mist particles cannot be adjusted. When facing large dust particles, the smaller water mist particles will evaporate too quickly and lose their dust-suppressing effect. When facing small dust particles, large water mist particles will splash up fine dust particles during the settling process, causing secondary pollution. Therefore, we propose a dust removal device for open-pit mines to solve the above problems. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a dust removal device for open-pit mining. It solves the problems of existing fog cannons being unable to adjust the spray volume according to the size of dust particles on site, which increases water consumption and fails to guarantee dust removal effect. Furthermore, the size of the water mist particles cannot be adjusted, which also fails to guarantee the best dust removal effect, thus presenting limitations.

[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: a dust removal device for open-pit mining, comprising a body, a water tank inside the body, a sprayer above the body, and an adjustable unit for controlling the spray size on one side of the sprayer, the adjustable unit comprising a first nozzle, a second nozzle, and a solenoid valve;

[0007] The first nozzle has a smaller nozzle diameter; the second nozzle is located on one side of the first nozzle and has a larger nozzle diameter; the first nozzle and the second nozzle are connected to the water tank; the solenoid valve is located on one side of the water tank and is used to control the fluid entering the interior of the first nozzle or the second nozzle.

[0008] Preferably, the sprayer includes a mounting frame, a motor, and a fan;

[0009] The mounting bracket is fixedly assembled inside the sprayer; the motor is fixedly assembled on one side of the mounting bracket; the fan is located on one side of the motor, and the output shaft of the motor is fixedly assembled with the fan.

[0010] Preferably, a water inlet pipe is provided on one side of the machine body, and a booster pump is provided on one side of the water inlet pipe. One side of the booster pump is connected to the water inlet pipe, and the other side of the booster pump is connected to the water tank.

[0011] Preferably, a first conduit is provided on one side of the water tank, and a first annular pipe is provided at the end of the first conduit.

[0012] Preferably, the first nozzle is disposed inside the first annular tube, and the first nozzle is distributed in a ring array.

[0013] Preferably, a second conduit is provided below the first conduit, one end of the second conduit is connected to the water tank, and the other end of the second conduit is provided with a second annular pipe.

[0014] Preferably, the second nozzle is disposed inside the second annular tube, and the second nozzle is distributed in a ring array.

[0015] Preferably, the ends of the first annular tube and the second annular tube are provided with fixing blocks, and the fixing blocks are fixedly connected to the sprayer.

[0016] Preferably, the solenoid valve includes a first solenoid valve and a second solenoid valve;

[0017] The first solenoid valve is located inside the connection between the water tank and the first conduit, and is used to control whether fluid enters the first conduit; the second solenoid valve is located inside the connection between the water tank and the second conduit, and is used to control whether fluid enters the second conduit.

[0018] This utility model discloses a dust removal device for open-pit mining, which has the following beneficial effects:

[0019] The device uses a combination of a first nozzle and a second nozzle. Because the water mist particles sprayed by the first nozzle and the second nozzle are of different sizes, it can remove dust from particles of different sizes. Furthermore, the combination of the first conduit, the second conduit, and the solenoid valve can control the amount of spray, ensuring the dust removal effect and meeting the user's needs. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the internal structure of the sprayer of this utility model;

[0023] Figure 3 This is a schematic diagram of the nozzle structure of this utility model;

[0024] Figure 4 This is a schematic diagram of the water tank structure of this utility model.

[0025] In the diagram: 1. Main body; 2. Water tank; 3. Sprayer; 31. Mounting frame; 32. Motor; 33. Fan; 4. Adjustable unit; 41. First nozzle; 42. Second nozzle; 43. Solenoid valve; 431. First solenoid valve; 432. Second solenoid valve; 44. Water inlet pipe; 45. Pressure pump; 46. First conduit; 47. First annular pipe; 48. Second conduit; 49. Second annular pipe; 410. Mounting block. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0027] This application provides a dust removal device for open-pit mining, which solves the problems of existing fog cannons being unable to adjust the spray volume according to the size of dust particles on site, which increases water consumption and fails to guarantee dust removal effect. Furthermore, the size of the water mist particles cannot be adjusted, which also fails to guarantee the best dust removal effect, thus having limitations.

[0028] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.

[0029] Example 1

[0030] This utility model discloses a dust removal device for open-pit mining. According to the attached... Figure 1-3 As shown, it includes a body 1, a water tank 2 is provided inside the body 1, a sprayer 3 is provided on the top of the body 1, and an adjustable unit 4 for controlling the spray size is provided on one side of the sprayer 3. The adjustable unit 4 includes a first nozzle 41, a second nozzle 42 and a solenoid valve 43.

[0031] The first nozzle 41 has a smaller spray diameter; the second nozzle 42 is located on one side of the first nozzle 41 and has a larger spray diameter. The first nozzle 41 and the second nozzle 42 are connected to the water tank 2; the solenoid valve 43 is located on one side of the water tank 2 and is used to control the fluid to enter the interior of the first nozzle 41 or the second nozzle 42.

[0032] The sprayer 3 includes a mounting bracket 31, a motor 32, and a fan 33;

[0033] A mounting bracket 31 is fixedly mounted inside the sprayer 3; a motor 32 is fixedly mounted on one side of the mounting bracket 31; a fan 33 is located on one side of the motor 32, and the output shaft of the motor 32 is fixedly mounted to the fan 33; a first conduit 46 is provided on one side of the water tank 2, and a first annular tube 47 is provided at the end of the first conduit 46; a first nozzle 41 is located inside the first annular tube 47 and is arranged in a ring array; a second conduit 48 is provided below the first conduit 46, one end of the second conduit 48 is connected to the water tank 2, and the other end of the second conduit 48 is provided with a second annular tube 49; a second nozzle 42 is located inside the second annular tube 49 and is arranged in a ring array; a fixing block 410 is provided at the ends of the first annular tube 47 and the second annular tube 49, and the fixing block 410 is fixedly connected to the sprayer 3.

[0034] In this embodiment, when the device is used, dust removal is required. The motor 32 is started, which drives the fan 33 to rotate. At the same time, the pressurization pump 45 is started to introduce fluid into the interior of the annular pipe. Depending on the situation, the fluid is selectively sprayed from the first nozzle 41 or the second nozzle 42. The first nozzle 41 and the second nozzle 42 are not perpendicular to the annular pipe, but are tilted to one side to ensure that the nozzles do not interfere with each other and to ensure the spraying effect. The body 1 and the sprayer 3 are rotatably connected, and the sprayer 3 can freely adjust the tilt angle to meet the dust removal needs of different scenarios.

[0035] Example 2

[0036] This utility model discloses a dust removal device for open-pit mining. More specifically, based on Embodiment 1, it is provided according to the appendix... Figure 1 , 4As shown, it includes a body 1, a water tank 2 is provided inside the body 1, a sprayer 3 is provided on the top of the body 1, and an adjustable unit 4 for controlling the spray size is provided on one side of the sprayer 3. The adjustable unit 4 includes a first nozzle 41, a second nozzle 42 and a solenoid valve 43.

[0037] The first nozzle 41 has a smaller spray diameter; the second nozzle 42 is located on one side of the first nozzle 41 and has a larger spray diameter. The first nozzle 41 and the second nozzle 42 are connected to the water tank 2; the solenoid valve 43 is located on one side of the water tank 2 and is used to control the fluid to enter the interior of the first nozzle 41 or the second nozzle 42.

[0038] A water inlet pipe 44 is provided on one side of the body 1, and a pressure pump 45 is provided on one side of the water inlet pipe 44. One side of the pressure pump 45 is connected to the water inlet pipe 44, and the other side of the pressure pump 45 is connected to the water tank 2. The solenoid valve 43 includes a first solenoid valve 431 and a second solenoid valve 432.

[0039] The first solenoid valve 431 is located inside the connection between the water tank 2 and the first conduit 46. The first solenoid valve 431 is used to control whether fluid enters the first conduit 46. The second solenoid valve 432 is located inside the connection between the water tank 2 and the second conduit 48. The second solenoid valve 432 is used to control whether fluid enters the second conduit 48.

[0040] In this embodiment, the fluid enters the interior of the pressure pump 45 through the water inlet pipe 44, and after being pressurized by the pressure pump 45, it is injected into the water tank 2. When small dust particles are present, small particulate water mist is required, so the first solenoid valve 431 inside the first conduit 46 is opened. When large dust particles are present, large particulate water mist is required, so the second solenoid valve 432 inside the second conduit 48 is opened to meet the user's needs.

[0041] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A dust removal device for open-pit mining, comprising a body (1), wherein a water tank (2) is disposed inside the body (1), and a sprayer (3) is disposed above the body (1), characterized in that, An adjustable unit (4) for controlling the spray size is provided on one side of the sprayer (3), and the adjustable unit (4) includes: The first nozzle (41) has a smaller nozzle diameter; The second nozzle (42) is located on one side of the first nozzle (41). The second nozzle (42) has a larger spray diameter. The first nozzle (41) and the second nozzle (42) are connected to the water tank (2). A solenoid valve (43) is provided on one side of the water tank (2), and the solenoid valve (43) is used to control the fluid to enter the interior of the first nozzle (41) or the second nozzle (42).

2. The dust removal device for open-pit mining according to claim 1, characterized in that: The sprayer (3) includes; The mounting bracket (31) is fixedly assembled inside the sprayer (3); The motor (32) is fixedly mounted on one side of the mounting bracket (31); A fan (33) is mounted on one side of a motor (32), the output shaft of which is fixedly assembled with the fan (33).

3. The dust removal device for open-pit mining according to claim 1, characterized in that: A water inlet pipe (44) is provided on one side of the machine body (1), and a pressure pump (45) is provided on one side of the water inlet pipe (44). One side of the pressure pump (45) is connected to the water inlet pipe (44), and the other side of the pressure pump (45) is connected to the water tank (2).

4. A dust removal device for open-pit mining according to claim 1, characterized in that: A first conduit (46) is provided on one side of the water tank (2), and a first annular pipe (47) is provided at the end of the first conduit (46).

5. A dust removal device for open-pit mining according to claim 4, characterized in that: The first nozzle (41) is disposed inside the first annular tube (47), and the first nozzle (41) is distributed in a ring array.

6. A dust removal device for open-pit mining according to claim 4, characterized in that: A second conduit (48) is provided below the first conduit (46). One end of the second conduit (48) is connected to the water tank (2), and the other end of the second conduit (48) is provided with a second annular pipe (49).

7. A dust removal device for open-pit mining according to claim 6, characterized in that: The second nozzle (42) is disposed inside the second annular tube (49), and the second nozzle (42) is distributed in a ring array.

8. A dust removal device for open-pit mining according to claim 4, characterized in that: The ends of the first annular tube (47) and the second annular tube (49) are provided with fixing blocks (410), and the fixing blocks (410) are fixedly connected to the sprayer (3).

9. A dust removal device for open-pit mining according to claim 4, characterized in that: The solenoid valve (43) includes: The first solenoid valve (431) is located inside the connection between the water tank (2) and the first conduit (46). The first solenoid valve (431) is used to control whether fluid enters the first conduit (46). The second solenoid valve (432) is located inside the connection between the water tank (2) and the second conduit (48). The second solenoid valve (432) is used to control whether fluid enters the second conduit (48).