Powder coating gelling time tester

The automatic cleaning of residual paint using an electric push rod and chute structure solves the problem of inconvenient cleaning in existing technologies, and achieves simple operation and improved stability of the measuring instrument.

CN224176450UActive Publication Date: 2026-04-28JIANGSU YIMART NEW COMPOSITE MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU YIMART NEW COMPOSITE MATERIALS CO LTD
Filing Date
2025-03-04
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

Existing powder coating gelation time testers are inconvenient to clean residual coatings, requiring manual cleaning of the coating in the tank, which is inconvenient to operate.

Method used

A powder coating gelation time measuring instrument was designed. It adopts an electric push rod and slide structure. The protective shell is moved by a screw and a rotating shaft. Combined with magnetic limiting and transparent glass observation, it realizes automatic cleaning of residual coating and unified collection through a collection box.

Benefits of technology

It enables automatic cleaning of residual paint, improves the ease of operation and stability of the measuring instrument, enhances the stability of the heating block height and protective shell position adjustment, and facilitates observation of the measurement process.

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Abstract

The utility model discloses a powder coating gelling time determinator, which relates to the technical field of time determinators, and comprises an operation table, the top end of the operation table is in sliding connection with a protective shell, the top end of the operation table is provided with a second sliding groove matched with the protective shell, and the protective shell is in sliding connection with the top end of the operation table through the second sliding groove. An electric push rod is mounted at the bottom end of the inner side of the protective shell, and a heating block is fixedly connected to the top end of the electric push rod. By the adoption of the structure, after measurement is completed, a user can screw the screw rod and the rotating shaft to enable the tail end of the screw rod to rotate in situ, the whole protective shell can move along the second sliding groove, the protective shell is moved to the position close to the through opening, then the electric push rod is started to push the heating block to move, and then the heating block can be ejected out of the protective shell; and the residual coating can be relatively cleaned, and the cleaned residual coating can directly fall into the collecting box through the through hole, so that the residual coating can be uniformly collected.
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Description

Technical Field

[0001] This utility model belongs to the technical field of time measuring instruments, and specifically relates to a powder coating gelation time measuring instrument. Background Technology

[0002] Powder coatings, as a new type of pollution-free coating, have been widely used for the decoration of metal and other surfaces. The gelation time of powder coatings, as an important test indicator, plays a crucial role in the quality of powder coatings. The gelation time of powder coatings is the time required for a certain volume of powder coating to melt and become a non-deformable material under specified conditions. In the existing technology, the traditional gelation time tester measures the powder coating by spreading it flat in a groove on a copper heating block.

[0003] Chinese Patent No. CN216718274U discloses a powder coating gelation time tester, which relates to the technical field of time testers. Specifically, it is a powder coating gelation time tester, which includes a support platform. A heat insulation cover is fixedly installed on the left side of the upper surface of the support platform, and a measuring instrument is installed on the right side of the upper surface of the support platform. A sliding groove is opened at the bottom of the inner cavity of the heat insulation cover, and a slider is movably installed in the sliding groove at the bottom of the inner cavity of the heat insulation cover. The sliding groove at the bottom of the inner cavity of the support platform is five to ten centimeters away from the left and right ends of the slider.

[0004] However, the above structure still has some shortcomings. Although the scraper and other structures can scrape the residual paint, the scraping method and the scraping point are all located in the tank. The scraped residual paint will always remain in the tank, and the user will need to clean the residual paint in the tank later, which is very inconvenient. Utility Model Content

[0005] In view of the problems mentioned in the background art, the purpose of this utility model is to provide a powder coating gelation time tester to solve the problems mentioned in the background art.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution:

[0007] A powder coating gelation time tester includes an operating table, a protective shell slidably connected to the top of the operating table, a second groove matching the protective shell being formed at the top of the operating table, the protective shell being slidably connected to the top of the operating table via the second groove, an electric push rod installed at the bottom inner side of the protective shell, a heating block fixedly connected to the top of the electric push rod, the heating block being slidably connected to the inner wall of the protective shell, a rotating shaft rotatably connected to one side of the protective shell, a screw fixedly connected to one side of the rotating shaft, a heat insulation cover fixedly connected to the top of the operating table, the protective shell being located inside the heat insulation cover, and a groove matching the screw being formed on one side of the heat insulation cover. The matching screw hole has a screw thread connected to the inside of the screw hole. The measuring instrument body is installed on the top of the operating table. The front of the heat insulation cover has a feeding port, the position of which corresponds to the position of the protective shell. A sealing plate is slidably connected to the inside of the feeding port, covering the inside of the feeding port. The top of the operating table has a through-hole. The bottom of the operating table is fixedly connected to a support leg. The outside of the support leg is fixedly connected to a support plate. The top of the support plate is fixedly connected to a pillar, the top of which is fixedly connected to the bottom of the operating table. A collection box is slidably connected to the top of the support plate, the position of which corresponds to the position of the through-hole.

[0008] As a preferred technical solution, a second telescopic rod is fixedly connected to the inner bottom end of the protective shell. The second telescopic rod is fixedly connected to the four sides near the corner of the inner bottom end of the protective shell. The top end of the second telescopic rod is fixedly connected to the bottom end of the heating block. The electric push rod is located on the inner side close to the second telescopic rod.

[0009] As a preferred technical solution, a first telescopic rod is fixedly connected to one side of the protective shell, and one side of the first telescopic rod is fixedly connected to the inner wall of the heat insulation cover, with the screw located on the inner side close to the first telescopic rod.

[0010] As a preferred technical solution, a first groove matching the sealing plate is provided on the inner wall of the feeding port. The sealing plate is slidably connected to the inner wall of the feeding port through the first groove. A protrusion is fixedly connected to the top of the sealing plate. The protrusion has an arc-shaped corner. A groove is provided at the bottom inner side of the feeding port. A magnet is fixedly connected to the inner side of the groove. The bottom of the sealing plate is made of magnetic material. The bottom of the sealing plate is in contact with the top of the magnet.

[0011] As a preferred technical solution, a rectangular opening is provided on the front side of the sealing plate, the rectangular opening penetrates the sealing plate, and a transparent glass is fixedly connected to the inside of the rectangular opening, the transparent glass covers the inside of the rectangular opening, and the position of the transparent glass corresponds to the position of the protective shell.

[0012] As a preferred technical solution, a limiting frame is fixedly connected to the bottom of the support plate, and a rubber pad is fixedly connected to the inner side of the limiting frame. The rubber pad covers the inner side of the limiting frame, and the position of the bottom of the rubber pad is on the same horizontal line as the position of the bottom of the support leg.

[0013] As a preferred technical solution, the top of the support plate is provided with a third groove that matches the collection box. The collection box is slidably connected to the top of the support plate through the third groove. A handle is fixedly connected to the other side of the collection box. The handle is concave in shape and the corners of the handle are arc-shaped.

[0014] In summary, the present invention has the following main advantages:

[0015] Firstly, during use, the paint can be directly placed into the protective shell through the feeding port so that the heating block can treat it accordingly. Then, the measuring instrument can perform relative testing. The heat insulation cover can effectively protect the outer perimeter of the protective shell and provide good heat insulation. After the test is completed, the user can turn the screw, and the rotating shaft can make the end of the screw rotate in place. The entire protective shell will move along the second slide groove to move the protective shell to a position close to the opening. Then, the electric push rod is activated to push the heating block to move, which can then push it out of the protective shell for relative cleaning of the residual paint. The cleaned residual paint can also fall directly into the collection box through the opening for unified collection.

[0016] Secondly, due to the presence of the magnet, the magnetic attraction can effectively limit the sealing plate to prevent displacement when the sealing plate covers the feeding port. During the measurement, the user can also directly view the protective shell position through the transparent glass, which is conducive to the user's constant observation of the measurement status. Due to the presence of the first telescopic rod and the second telescopic rod, they can provide secondary support and limit the connection point without hindering the adjustment of the heating block height and the protective shell position, thereby effectively improving the stability of the heating block height adjustment and the protective shell position adjustment. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the feeding port structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the top structure of the operating table of this utility model;

[0020] Figure 4 This is a schematic diagram of the protective shell structure of this utility model;

[0021] Figure 5 This is a schematic diagram of the bottom structure of the operating table of this utility model.

[0022] Reference numerals: 1. Operating platform; 2. Support leg; 3. Insulation cover; 4. Feed port; 5. Sealing plate; 6. Rectangular opening; 7. Transparent glass; 8. Protrusion; 9. First slide groove; 10. Groove; 11. Magnet; 12. Protective shell; 13. Second slide groove; 14. Screw hole; 15. Screw; 16. Rotating shaft; 17. First telescopic rod; 18. Heating block; 19. Electric push rod; 20. Second telescopic rod; 21. Measuring instrument body; 22. Through port; 23. Support plate; 24. Support column; 25. Limiting frame; 26. Rubber pad; 27. Third slide groove; 28. Collection box; 29. ​​Handle. Detailed Implementation

[0023] Example

[0024] refer to Figures 1 to 5This embodiment of a powder coating gelation time tester includes an operating table 1. A protective shell 12 is slidably connected to the top of the operating table 1. A second groove 13 matching the protective shell 12 is provided on the top of the operating table 1. The protective shell 12 is slidably connected to the top of the operating table 1 via the second groove 13. An electric push rod 19 is installed on the bottom inner side of the protective shell 12. A heating block 18 is fixedly connected to the top of the electric push rod 19. The heating block 18 is slidably connected to the inner wall of the protective shell 12. A rotating shaft 16 is rotatably connected to one side of the protective shell 12. A screw 15 is fixedly connected to one side of the rotating shaft 16. A heat insulation cover 3 is fixedly connected to the top of the operating table 1. The protective shell 12 is located inside the heat insulation cover 3. A screw hole 14 matching the screw 15 is provided, and the screw 15 is threaded into the inner side of the screw hole 14. A measuring instrument body 21 is installed on the top of the operating table 1. A feeding port 4 is provided on the front side of the heat insulation cover 3, and the position of the feeding port 4 corresponds to the position of the protective shell 12. A sealing plate 5 is slidably connected to the inner side of the feeding port 4, and the sealing plate 5 covers the inner side of the feeding port 4. A through-hole 22 is provided on the top of the operating table 1. A support leg 2 is fixedly connected to the bottom of the operating table 1. A support plate 23 is fixedly connected to the outer side of the support leg 2. A support column 24 is fixedly connected to the top of the support plate 23, and the top of the support column 24 is fixedly connected to the bottom of the operating table 1. A collection box 28 is slidably connected to the top of the support plate 23, and the position of the collection box 28 corresponds to the position of the protective shell 12. The ports 22 are positioned correspondingly. The powder coating gelation time tester is a device specifically designed to evaluate the time required for powder coatings to transition from a molten state to a gelled state. This instrument features a precise temperature control system that simulates the heating process of powder coatings in practical applications and records its gelation time. This indicator is crucial for understanding the curing speed, leveling properties, and selection of curing accelerators for powder coatings. The powder coating gelation time tester is characterized by its ease of operation, precise temperature control, and reliable test results, and is widely used in powder coating production, quality control, and R&D. During use, the coating can be directly placed into the protective shell 12 through the feed port 4 for convenient feeding, and also facilitates connection with the heating block 18. After relative processing, it can be relatively tested by measuring instrument body 21. Its heat insulation cover 3 can effectively protect the outer perimeter of protective shell 12, and can play a good heat preservation effect to improve the stability of the measurement. After the measurement is completed, the user can turn the screw 15, and the rotating shaft 16 can make the end of the screw 15 rotate in place, and the entire protective shell 12 will move along the second slide groove 13 to move the protective shell 12 to a position close to the opening 22. Then, the electric push rod 19 is activated to push the heating block 18 to move, and then it can be pushed out of the protective shell 12 to clean the residual paint. The cleaned residual paint can also fall directly into the collection box 28 through the opening 22 for unified collection.

[0025] refer to Figures 1 to 4A second telescopic rod 20 is fixedly connected to the bottom inner side of the protective shell 12. The second telescopic rod 20 is fixedly connected to the four sides near the corner of the bottom inner side of the protective shell 12. The top of the second telescopic rod 20 is fixedly connected to the bottom of the heating block 18. An electric push rod 19 is located on the inner side close to the second telescopic rod 20. A first telescopic rod 17 is fixedly connected to one side of the protective shell 12. One side of the first telescopic rod 17 is fixedly connected to the inner wall of the heat insulation cover 3. A screw 15 is located on the inner side close to the first telescopic rod 17. Both the first telescopic rod 17 and the second telescopic rod 20 include a movable rod and a sleeve rod. The movable rod is sleeved inside the sleeve rod. Due to the presence of the first telescopic rod 17 and the second telescopic rod 20, they can provide secondary support and limit on the connection points without hindering the adjustment of the height of the heating block 18 and the position of the protective shell 12. This can effectively improve the stability of the height adjustment of the heating block 18 and the position adjustment of the protective shell 12.

[0026] refer to Figure 1 and Figure 2 The inner wall of the feeding port 4 is provided with a first groove 9 that matches the sealing plate 5. The sealing plate 5 is slidably connected to the inner wall of the feeding port 4 through the first groove 9. A protrusion 8 is fixedly connected to the top of the sealing plate 5. The protrusion 8 has an arc-shaped corner. A groove 10 is provided at the bottom of the inner side of the feeding port 4. A magnet 11 is fixedly connected to the inner side of the groove 10. The bottom of the sealing plate 5 is made of magnetic material. The bottom of the sealing plate 5 is in contact with the top of the magnet 11. Due to the presence of the magnet 11, the attraction of the magnet 11 can effectively limit the sealing plate 5 to prevent displacement when the sealing plate 5 covers the feeding port 4. The first groove 9 also facilitates the up and down sliding of the sealing plate 5 so as to push or pull the sealing plate 5 to move.

[0027] refer to Figures 1 to 3 A rectangular opening 6 is provided on the front side of the sealing plate 5. The rectangular opening 6 passes through the sealing plate 5. A transparent glass 7 is fixedly connected to the inside of the rectangular opening 6. The transparent glass 7 covers the inside of the rectangular opening 6. The position of the transparent glass 7 corresponds to the position of the protective shell 12. Because of the opening of the rectangular opening 6, the user can directly look at the inside of the heat insulation cover 3 through the transparent glass 7 without opening the sealing plate 5, which is conducive to the user's constant observation of the coating measurement status.

[0028] refer to Figure 5 A limiting frame 25 is fixedly connected to the bottom end of the support plate 23. A rubber pad 26 is fixedly connected to the inner side of the limiting frame 25. The rubber pad 26 covers the inner side of the limiting frame 25. The bottom end of the rubber pad 26 is on the same horizontal line as the bottom end of the support leg 2. Due to the presence of the rubber pad 26, which is made of rubber, it has good anti-slip ability and rubber shock absorption ability. It can also distribute the force area of ​​the bottom end of the support leg 2, thereby effectively improving the stability of the point installation of the support plate 23.

[0029] refer to Figure 5 The top of the support plate 23 is provided with a third groove 27 that matches the collection box 28. The collection box 28 is slidably connected to the top of the support plate 23 through the third groove 27. A handle 29 is fixedly connected to the other side of the collection box 28. The handle 29 is concave in shape and the corners of the handle 29 are arc-shaped. The opening of the third groove 27 facilitates the movement of the collection box 28. The handle 29 is easy for the user to grip. The collection box 28 can be directly pulled out through the handle 29, which facilitates the user to transfer and process the collected residual paint later.

[0030] Operating principle and advantages: During use, the paint can be directly placed into the protective shell 12 through the feeding port 4 for convenient feeding. This also allows for relative treatment with the heating block 18. The measuring instrument 21 can then perform relative testing. The insulation cover 3 effectively protects the outer perimeter of the protective shell 12, providing good insulation and improving the stability of the measurement. After the measurement is completed, the user can turn the screw 15, and the rotating shaft 16 will rotate the end of the screw 15 in its original position. The entire protective shell 12 will then move along the second sliding groove 13, moving it to a position close to the opening 22. Then, the electric push rod 19 is activated to push the heating block 18, which will then be pushed out of the protective shell 12 for relative cleaning of residual paint. The cleaned residual paint can also fall directly into the collection box 28 through the opening 22 for unified collection. Due to the presence of the first telescopic rod 17 and the second telescopic rod 20, the connection points can be adjusted without hindering the adjustment of the height of the heating block 18 and the position of the protective shell 12. The secondary support and limiting function effectively improves the stability of the height adjustment of the heating block 18 and the position adjustment of the protective shell 12. Due to the presence of the magnet 11, the attraction of the magnet 11 can effectively limit the sealing plate 5 to prevent displacement when the sealing plate 5 covers the feeding port 4. Its first sliding groove 9 also facilitates the up-and-down sliding of the sealing plate 5, so as to push or pull the sealing plate 5 to move. Due to the opening of the rectangular opening 6, the user can directly view the inside of the heat preservation cover 3 through the transparent glass 7 without opening the sealing plate 5, which is conducive to the user's constant observation of the coating measurement status. Due to the presence of the rubber pad 26, which is a rubber product, it has good anti-slip ability and rubber shock absorption ability, and can also distribute the force area at the bottom of the support leg 2, thereby effectively improving the stability of the support plate 23 position installation. Due to the opening of the third sliding groove 27, it is convenient to move the collection box 28. Its handle 29 is convenient for the user to grab, and the collection box 28 can be directly pulled out through the handle 29, which is convenient for the user to transfer and process the collected residual coating later.

Claims

1. A powder coating gelation time tester, comprising an operating table (1), characterized in that: A protective shell (12) is slidably connected to the top of the operating table (1). A second sliding groove (13) matching the protective shell (12) is opened on the top of the operating table (1). The protective shell (12) is slidably connected to the top of the operating table (1) through the second sliding groove (13). An electric push rod (19) is installed on the bottom inner side of the protective shell (12). A heating block (18) is fixedly connected to the top of the electric push rod (19). The heating block (18) is slidably connected to the inner wall of the protective shell (12). A rotating shaft (16) is rotatably connected to one side of the protective shell (12). A screw (15) is fixedly connected to one side of the rotating shaft (16). A heat insulation cover (3) is fixedly connected to the top of the operating table (1). The protective shell (12) is located inside the heat insulation cover (3). A screw hole (14) matching the screw (15) is opened on one side of the heat insulation cover (3). 15) The threaded connection is inside the screw hole (14). The top of the operating table (1) is equipped with a measuring instrument body (21). The front side of the heat insulation cover (3) is provided with a feeding port (4). The position of the feeding port (4) corresponds to the position of the protective shell (12). The inner side of the feeding port (4) is slidably connected with a sealing plate (5). The sealing plate (5) covers the inner side of the feeding port (4). The top of the operating table (1) is provided with a through-hole (22). The bottom end of the operating table (1) is fixedly connected with a support leg (2). The outer side of the support leg (2) is fixedly connected with a support plate (23). The top end of the support plate (23) is fixedly connected with a pillar (24). The top end of the pillar (24) is fixedly connected to the bottom end of the operating table (1). The top end of the support plate (23) is slidably connected with a collection box (28). The position of the collection box (28) corresponds to the position of the through-hole (22).

2. The powder coating gelation time tester according to claim 1, characterized in that: The inner bottom of the protective shell (12) is fixedly connected to a second telescopic rod (20). The second telescopic rod (20) is fixedly connected to the four sides near the corner of the inner bottom of the protective shell (12). The top of the second telescopic rod (20) is fixedly connected to the bottom of the heating block (18). The electric push rod (19) is located on the inner side close to the second telescopic rod (20).

3. The powder coating gelation time tester according to claim 1, characterized in that: The protective shell (12) is fixedly connected to one side of a first telescopic rod (17), and one side of the first telescopic rod (17) is fixedly connected to the inner wall of the heat insulation cover (3). The screw (15) is located on the inner side close to the first telescopic rod (17).

4. The powder coating gelation time tester according to claim 1, characterized in that: The inner wall of the feeding port (4) is provided with a first groove (9) that matches the sealing plate (5). The sealing plate (5) is slidably connected to the inner wall of the feeding port (4) through the first groove (9). A protrusion (8) is fixedly connected to the top of the sealing plate (5). The protrusion (8) has an arc-shaped corner. A groove (10) is provided at the bottom inner side of the feeding port (4). A magnet (11) is fixedly connected to the inner side of the groove (10). The bottom of the sealing plate (5) is made of magnetic iron material. The bottom of the sealing plate (5) is in contact with the top of the magnet (11).

5. The powder coating gelation time tester according to claim 1, characterized in that: A rectangular opening (6) is provided on the front side of the sealing plate (5). The rectangular opening (6) penetrates the sealing plate (5). A transparent glass (7) is fixedly connected to the inside of the rectangular opening (6). The transparent glass (7) covers the inside of the rectangular opening (6). The position of the transparent glass (7) corresponds to the position of the protective shell (12).

6. The powder coating gelation time tester according to claim 1, characterized in that: The bottom end of the support plate (23) is fixedly connected to a limiting frame (25), and a rubber pad (26) is fixedly connected to the inner side of the limiting frame (25). The rubber pad (26) covers the inner side of the limiting frame (25), and the position of the bottom end of the rubber pad (26) is on the same horizontal line as the position of the bottom end of the support leg (2).

7. The powder coating gelation time tester according to claim 1, characterized in that: The top of the support plate (23) is provided with a third groove (27) that matches the collection box (28). The collection box (28) is slidably connected to the top of the support plate (23) through the third groove (27). A handle (29) is fixedly connected to the other side of the collection box (28). The handle (29) is concave in shape and the corners of the handle (29) are arc-shaped.

Citation Information

Patent Citations

  • Powder coating gelling time tester

    CN216718274U