10-35kV energy storage boosting all-in-one machine

By introducing protective structures and cooling components into the 10-35kV energy storage booster unit, combined with a cooling system and an aluminum alloy honeycomb sound-absorbing layer, the problem of insufficient heat dissipation performance was solved, and the conductor temperature was rapidly reduced and the equipment was operated stably.

CN224177972UActive Publication Date: 2026-04-28JIANGSU DONGYUAN ELECTRIC APPLIANCEGROUP
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU DONGYUAN ELECTRIC APPLIANCEGROUP
Filing Date
2025-05-20
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

The existing 10-35kV energy storage booster unit has limited heat dissipation performance, which leads to a rapid increase in conductor temperature, affecting equipment efficiency and service life.

Method used

It adopts a protective structure and cooling components, including a locking design between the upper and lower semi-circular shells, combined with a cooling structure and cold water supply components. The wires pass through the inside of the protective structure for rapid cooling. The outer shell is made of aluminum alloy and has a honeycomb sound-absorbing layer inside to reduce noise and vibration.

Benefits of technology

It effectively reduces the temperature of the conductors, improves the practicality and service life of the equipment, and at the same time reduces noise levels and mechanical shock, thus enhancing the overall performance of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a 10-35kV energy storage and boost all-in-one machine, which comprises an energy storage module, a boost module and a control unit, a connecting mechanism is arranged between the energy storage module and the boost module, the connecting mechanism comprises a protection structure and a cooling assembly, a lead for connecting the energy storage module and the boost module passes through the protection structure, and the cooling assembly is connected with the control unit. The high temperature generated when the wire is electrified is reduced through the cooling assembly; the protection structure comprises an upper semicircular shell and a lower semicircular shell, and the upper semicircular shell is rotationally connected with the rear portion of the top of the lower semicircular shell. According to the 10-35kV energy storage and boosting all-in-one machine, the connecting mechanism is arranged between the energy storage module and the boosting module, so that a connected wire penetrates through the interior of the protection structure, the protection structure is convenient to open, wire arrangement is carried out, the temperature of the heated wire can be rapidly reduced through the cooling assembly, and the working efficiency is improved. And the condition of large loss caused by the wire temperature process is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of energy storage and voltage boosting technology, specifically a 10-35kV integrated energy storage and voltage boosting unit. Background Technology

[0002] In recent years, with the global energy structure shifting towards cleaner and lower-carbon energy, energy storage technology, as a key link supporting the large-scale grid connection of renewable energy, has ushered in a period of rapid development. The 10-35kV energy storage booster unit, as a new type of integrated energy storage solution, can effectively solve the problems of low efficiency, large footprint, and complex operation and maintenance of traditional split energy storage systems, and has become an important research direction in the current energy storage field.

[0003] The patent publication number "CN222382015U" discloses a ventilation and heat dissipation structure for an integrated energy storage boost converter, which includes an energy storage converter and an energy storage container arranged adjacent to the energy storage converter. A wiring pipe is provided between the energy storage converter and the energy storage container. The energy storage converter includes a cabinet and a power unit module and a reactor arranged in the cabinet. The power unit module is arranged in the upper part of the cabinet, and the reactor is arranged in the lower middle part of the cabinet.

[0004] As described above, the integrated energy storage and boost converter mainly consists of an energy storage module and a boost converter assembly. The energy storage module and the boost converter are connected by wires. When the integrated energy storage and boost converter is working, it generates a large amount of current, and the temperature of the wires connecting the two will rise rapidly. Existing integrated energy storage and boost converters have limited heat dissipation performance for these wires. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a 10-35kV energy storage booster integrated unit, which solves the problem of limited heat dissipation performance of the 10-35kV energy storage booster integrated unit.

[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: A 10-35kV energy storage and boost converter includes an energy storage module, a boost module, and a control unit. A connection mechanism is provided between the energy storage module and the boost module. The connection mechanism includes a protective structure and a cooling component. The wires used to connect the energy storage module and the boost module pass through the protective structure, and the high temperature generated when the wires are energized is reduced by the cooling component.

[0007] The protective structure includes an upper semi-circular shell and a lower semi-circular shell, which are rotatably connected at the rear of their tops. A latch is provided between the upper and lower semi-circular shells for locking. The cooling component includes a symmetrical cooling structure and a cold water supply component. The two cooling structures are respectively located inside the upper and lower semi-circular shells, and the cooling structures are used to cool the wires passing through the protective structure.

[0008] Preferably, semicircular rings are fixedly connected to the surfaces of both ends of the upper and lower semicircular shells. The semicircular rings on the lower semicircular shell have through holes inside, and the two semicircular rings are fixed to the boost module and the energy storage module respectively by bolts.

[0009] Preferably, the latch includes two fixed seats, left and right, both fixed seats are fixedly connected to the surface of the upper semi-circular shell, a middle rod is fixedly connected between the opposite sides of the two fixed seats, a hanging plate is rotatably connected to the surface of the middle rod, and a hook is fixedly connected to the surface of the lower semi-circular shell, and the hook is deformable.

[0010] Preferably, the cooling structure includes multiple water pipes, which are connected by staggered connecting pipes. The last water pipe is connected to an inlet check valve, and the first water pipe is connected to an outlet check valve.

[0011] Preferably, the cold water supply assembly consists of a protective box and a water tank, a pressure pump, and a compressor disposed inside the protective box. The outlet and inlet of the cold water supply assembly are respectively connected to a double-ended inlet pipe and a double-ended return pipe. The two outlets of the double-ended inlet pipe are respectively connected to two upper and lower inlet check valves, and the two inlets of the double-ended return pipe are respectively connected to two outlet check valves.

[0012] Preferably, the energy storage module includes an outer casing and a SiC power conversion unit disposed inside the outer casing. The SiC power conversion unit is connected to a DC bus via a copper busbar. The outer casing is made of aluminum alloy, and the inner wall of the outer casing is provided with a honeycomb sound-absorbing layer with a thickness of 5 mm to 10 mm. The diameter of each honeycomb unit is 3 mm to 6 mm. The bottom of the boost module is provided with a shock-absorbing base made of rubber material with a thickness of 10 mm to 20 mm.

[0013] Beneficial effects

[0014] This utility model provides a 10-35kV energy storage booster integrated unit. Compared with the prior art, it has the following advantages:

[0015] 1. This 10-35kV energy storage and booster integrated unit features a protective structure comprising an upper and lower semi-circular shell, which are rotatably connected at the rear of their tops. A locking mechanism secures the upper and lower semi-circular shells. The cooling component includes symmetrical cooling structures and a chilled water supply assembly. A connection mechanism is provided between the energy storage module and the booster module, allowing the connecting wires to pass through the interior of the protective structure. The protective structure can be easily opened for wiring. Furthermore, the cooling component can quickly cool the heated wires, preventing excessive wire temperature fluctuations and improving the practicality of the device.

[0016] 2. This 10-35kV energy storage booster unit features an aluminum alloy outer shell with a honeycomb sound-absorbing layer on the inner wall. The honeycomb sound-absorbing layer is 5 to 10 millimeters thick, and each honeycomb unit has a diameter of 3 to 6 millimeters. The honeycomb sound-absorbing layer absorbs the noise generated by the energy storage module during operation, significantly reducing the overall noise level of the equipment. At the same time, the vibration damping base at the bottom of the booster module disperses the vibration generated during operation through rubber material, reducing mechanical impact on the equipment and extending its service life. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the appearance of the present utility model;

[0018] Figure 2 This is a schematic diagram of the connecting mechanism of this utility model;

[0019] Figure 3 This is a schematic diagram of the latch of this utility model;

[0020] Figure 4 This is a partial schematic diagram of the cooling component of this utility model;

[0021] Figure 5 This is a schematic diagram of the outer shell and the honeycomb sound-absorbing layer of this utility model.

[0022] In the diagram: 1. Energy storage module; 11. Outer shell; 12. Honeycomb sound-absorbing layer; 13. Copper busbar; 14. SiC power conversion unit; 2. Boost module; 21. Vibration damping base; 3. Protective structure; 31. Upper semi-circular shell; 32. Lower semi-circular shell; 33. Semi-circular ring; 34. Lock; 341. Fixing base; 342. Intermediate rod; 343. Hanging plate; 344. Hook; 4. Cooling component; 41. Water pipe; 42. Connecting pipe; 43. Inlet check valve; 44. Outlet check valve; 45. Cold water supply component; 46. Double-ended inlet pipe; 47. Double-ended return pipe; 5. Control unit. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-5 The 10-35kV energy storage booster unit offers two technical solutions:

[0025] The first implementation includes an energy storage module 1, a boost module 2, and a control unit 5. A connection mechanism is provided between the energy storage module 1 and the boost module 2. The connection mechanism includes a protective structure 3 and a cooling component 4. The wires used to connect the energy storage module 1 and the boost module 2 pass through the protective structure 3, and the high temperature generated when the wires are energized is reduced by the cooling component 4.

[0026] The protective structure 3 includes an upper semi-circular shell 31 and a lower semi-circular shell 32. The upper semi-circular shell 31 and the lower semi-circular shell 32 are rotatably connected at the rear of their tops. A latch 34 is provided between the upper semi-circular shell 31 and the lower semi-circular shell 32 for locking. The cooling component 4 includes a symmetrical cooling structure and a cold water supply component 45. The two cooling structures are respectively located inside the upper semi-circular shell 31 and the lower semi-circular shell 32. The cooling structures are used to cool the wires passing through the protective structure 3. Semi-circular rings 33 are fixedly connected to the surfaces at both ends of the upper semi-circular shell 31 and the lower semi-circular shell 32. The semi-circular rings 33 on the lower semi-circular shell 32 have through holes inside. The two semi-circular rings 33 are fixed to the boost module 2 and the energy storage module 1 respectively by bolts.

[0027] The latch 34 includes two fixed seats 341 on the left and right. Both fixed seats 341 are fixedly connected to the surface of the upper semi-circular shell 31. A middle rod 342 is fixedly connected between the opposite sides of the two fixed seats 341. A hanging plate 343 is rotatably connected to the surface of the middle rod 342. A hook 344 is fixedly connected to the surface of the lower semi-circular shell 32, and the hook 344 can be deformed.

[0028] The cooling structure includes multiple water pipes 41, which are connected by staggered connecting pipes 42. The last water pipe 41 is connected to an inlet check valve 43, and the first water pipe 41 is connected to an outlet check valve 44. The cold water supply assembly 45 consists of a protective box and a water tank, pressure pump, and compressor installed inside the protective box. The outlet and inlet of the cold water supply assembly 45 are respectively connected to a double-ended inlet pipe 46 and a double-ended return pipe 47. The two outlets of the double-ended inlet pipe 46 are respectively connected to the upper and lower inlet check valves 43, and the two inlets of the double-ended return pipe 47 are respectively connected to the two outlet check valves 44.

[0029] A connection mechanism is provided between the energy storage module 1 and the boost module 2, allowing the connecting wires to pass through the inside of the protective structure 3. The protective structure 3 can be easily opened for wiring. Furthermore, the cooling component 4 can quickly cool down the heated wires, preventing excessive losses due to the wire temperature change and improving the practicality of the device.

[0030] The second embodiment differs from the first embodiment in that: the energy storage module 1 includes an outer shell 11 and a SiC power conversion unit 14 disposed inside the outer shell 11. The SiC power conversion unit 14 is connected to the DC bus via a copper busbar 13. The outer shell 11 is made of aluminum alloy. The inner wall of the outer shell 11 is provided with a honeycomb sound-absorbing layer 12. The thickness of the honeycomb sound-absorbing layer 12 is 5 mm to 10 mm. The diameter of each honeycomb unit is 3 mm to 6 mm. The bottom of the boost module 2 is provided with a shock-absorbing base 21. The shock-absorbing base 21 is made of rubber material and has a thickness of 10 mm to 20 mm.

[0031] The outer casing 11 is made of aluminum alloy, and its inner wall is provided with a honeycomb sound-absorbing layer. The honeycomb sound-absorbing layer 12 absorbs the noise generated by the energy storage module 1 during operation, which significantly reduces the overall noise level of the equipment. At the same time, the shock-absorbing base 21 at the bottom of the boost module 2 disperses the vibration generated during operation through rubber material, reducing the mechanical impact on the equipment and extending the service life of the equipment.

[0032] When connecting the wires between the energy storage module 1 and the boost module 2, rotate the upper semi-circular housing 31 to open it, allowing the wires to pass through the lower semi-circular housing 32. After the wires are connected, rotate the upper semi-circular housing 31 to close it with the lower semi-circular housing 32. Rotate the hanging plate 343 to contact the hook 344, causing the hook 344 to deform upwards. The hanging plate 343 can then pass over the hook 344 and enter the inside of the hook 344, thus locking it in place. Additionally, when the wire temperature rises, the cold water supply component 45 sends cold water into the water pipe 41 through the double-ended inlet pipe 46. The cold water flows between the multiple water pipes 41, quickly removing the heat from the wires. Simultaneously, the cold water that has undergone heat exchange flows back to the cold water supply component 45 through the double-ended return pipe 47 for recooling, thus achieving a circulating cooling effect.

[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A 10-35kV energy storage and boost converter, comprising an energy storage module (1), a boost converter (2), and a control unit (5), characterized in that: A connection mechanism is provided between the energy storage module (1) and the boost module (2). The connection mechanism includes a protective structure (3) and a cooling component (4). The wires used to connect the energy storage module (1) and the boost module (2) pass through the protective structure (3), and the high temperature generated when the wires are energized is reduced by the cooling component (4). The protective structure (3) includes an upper semi-circular shell (31) and a lower semi-circular shell (32). The upper semi-circular shell (31) and the lower semi-circular shell (32) are rotatably connected at the rear of their tops. A latch (34) is provided between the upper semi-circular shell (31) and the lower semi-circular shell (32) for locking. The cooling component (4) includes a symmetrical cooling structure and a cold water supply component (45). The two cooling structures are respectively located inside the upper semi-circular shell (31) and the lower semi-circular shell (32), and the cooling structure is used to cool the wires passing through the protective structure (3).

2. The 10-35kV energy storage and booster integrated unit according to claim 1, characterized in that: The surfaces of both ends of the upper semi-circular shell (31) and the lower semi-circular shell (32) are fixedly connected with semi-circular rings (33). The semi-circular rings (33) on the lower semi-circular shell (32) have through holes inside, and the two semi-circular rings (33) are fixed to the boost module (2) and the energy storage module (1) respectively by bolts.

3. The 10-35kV energy storage and booster integrated unit according to claim 1, characterized in that: The latch (34) includes two fixed seats (341) on the left and right. Both fixed seats (341) are fixedly connected to the surface of the upper semi-circular shell (31). A middle rod (342) is fixedly connected between the opposite sides of the two fixed seats (341). A hanging plate (343) is rotatably connected to the surface of the middle rod (342). A hook (344) is fixedly connected to the surface of the lower semi-circular shell (32), and the hook (344) can be deformed.

4. A 10-35kV energy storage and booster integrated unit according to claim 1, characterized in that: The cooling structure includes multiple water pipes (41), which are connected by staggered connecting pipes (42). The last water pipe (41) is connected to an inlet check valve (43), and the first water pipe (41) is connected to an outlet check valve (44).

5. A 10-35kV energy storage and booster integrated unit according to claim 4, characterized in that: The cold water supply assembly (45) consists of a protective box and a water tank, pressure pump and compressor installed inside the protective box. The outlet and inlet of the cold water supply assembly (45) are respectively connected to a double-ended inlet pipe (46) and a double-ended return pipe (47). The two outlets of the double-ended inlet pipe (46) are respectively connected to two upper and lower inlet check valves (43), and the two inlets of the double-ended return pipe (47) are respectively connected to two outlet check valves (44).

6. A 10-35kV energy storage and booster integrated unit according to claim 1, characterized in that: The energy storage module (1) includes an outer shell (11) and a SiC power conversion unit (14) disposed inside the outer shell (11). The SiC power conversion unit (14) is connected to the DC bus via a copper busbar (13). The outer shell (11) is made of aluminum alloy. The inner wall of the outer shell (11) is provided with a honeycomb sound-absorbing layer (12). The thickness of the honeycomb sound-absorbing layer (12) is 5 mm to 10 mm. The diameter of each honeycomb unit is 3 mm to 6 mm. The bottom of the boost module (2) is provided with a shock-absorbing base (21). The shock-absorbing base (21) is made of rubber material. The thickness of the shock-absorbing base (21) is 10 mm to 20 mm.

Citation Information

Patent Citations

  • Ventilation and heat dissipation structure of energy storage boost converter all-in-one machine

    CN222382015U