Batch type magnet pasting equipment

Abstract

The utility model relates to the field of magnet pasting equipment, in particular to batch type magnet pasting equipment, which comprises an installation protection shell, a rotor workpiece and a magnetic steel sheet, a magnetic steel placing plate is arranged in the installation protection shell, the inner side of the magnetic steel placing plate is connected with a magnetic attraction positioning piece, the upper end of the magnetic attraction positioning piece extends to the outer side of the magnetic steel placing plate, and the rotor workpiece is arranged on the magnetic steel sheet. A rotor clamping plate is connected to the surface of the mounting protection shell, and a magnetic insertion cylinder is fixedly mounted in the mounting protection shell and located on the lower side of the magnetic steel placement plate; according to the utility model, a rotor workpiece is clamped by the rotor clamping plate, the rotor pressing block is driven by the pressing cylinder to press the rotor workpiece, and the magnetic insertion cylinder is matched to drive the magnetic insertion sheet to push the magnetic steel sheet in the magnetic suction positioning groove to move upwards, so that the magnetic steel sheet is inserted into the corresponding position of the rotor workpiece; and meanwhile, the magnetic attraction positioning piece can attract the magnetic steel sheets in the magnetic steel feeding groove to move, so that the magnetic steel sheets are supplemented into the magnetic attraction positioning groove again, and one-time batch machining and magnet pasting operation on the rotor workpieces is completed through reciprocating circulation.

Description

Technical Field

[0001] This utility model relates to the field of magnetic bonding equipment, and in particular to a batch magnetic bonding equipment. Background Technology

[0002] A magnetic bonding machine is a mechanical device used to automatically attach magnetic materials to designated locations. It can achieve efficient and precise magnetic material bonding operations. The entire process is completed by one or more machines working together, enabling efficient and precise operation. Magnetic bonding machines are widely used in various scenarios that require precise bonding of magnetic materials, such as bonding magnets to motor rotors. Using this equipment can improve bonding efficiency, reduce manual operation, reduce labor intensity, and achieve high-precision bonding results.

[0003] For example, patent number (CN112455833A) discloses an automatic magnet-applying device, including a disc-shaped outer shell, a support shaft installed at the center of the disc-shaped outer shell, a strip-shaped channel connected to the bottom of the disc-shaped outer shell, a first annular handle installed on the side of the disc-shaped outer shell away from the strip-shaped channel, the strip-shaped channel and the bottom of the disc-shaped outer shell being horizontally tangent, an installation shell provided at the connection between the strip-shaped channel and the disc-shaped outer shell, the installation shell being connected to both the strip-shaped channel and the disc-shaped outer shell, a discharge port provided at the connection between the strip-shaped channel and the disc-shaped outer shell, the disc-shaped outer shell communicating with the installation shell and the strip-shaped channel through the discharge port; a discharge channel connected to the other end of the strip-shaped channel, the inner cavity of the discharge channel having a rectangular cross-section. The magnet-applying device proposed in this invention only requires placing the soft magnet inside the disc-shaped outer shell, pulling the soft magnet into the strip-shaped channel, and controlling the rotation of the drive motor to drive the soft magnet to perform a progressive operation, achieving rapid adhesion.

[0004] Currently, due to certain limitations in its processing structure, the magnetizing equipment can only process a limited number of magnets per operation, making it difficult to achieve batch processing and thus hindering the improvement of production efficiency. Utility Model Content

[0005] To overcome the problem that the number of magnets that can be applied in a single batch is limited by the magnet-applying equipment, making it difficult to achieve batch processing and thus hindering the improvement of the production efficiency of the magnet-applying equipment.

[0006] The technical solution of this utility model is as follows: a batch magnetic bonding device, including a protective housing, a rotor workpiece, and a magnetic steel sheet. A magnetic steel placement plate is provided inside the protective housing. A magnetic positioning component is connected to the inner side of the magnetic steel placement plate. The upper end of the magnetic positioning component extends to the outer side of the magnetic steel placement plate, and a rotor engaging plate is connected to its surface. A magnetic insertion cylinder is fixedly installed inside the protective housing on the lower side of the magnetic steel placement plate. A mounting base is fixedly installed at the output end of the magnetic insertion cylinder. An installation groove is opened on the inner side of the mounting base, and a magnetic sheet is placed inside the installation groove. A clamping cylinder is fixedly installed at the upper end inside the protective housing. A rotor pressing block is fixedly installed at the output end of the clamping cylinder. A safety light curtain is fixedly installed on the front side inside the protective housing. A safety alarm is fixedly installed at the upper end of the protective housing. A caster wheel is provided on the lower side of the protective housing.

[0007] Preferably, the rotor clamping plate can hold and clamp the rotor workpiece, the clamping cylinder can drive the rotor pressing block to move downward, the rotor pressing block can press the rotor workpiece to limit its position, the magnetic insertion cylinder can drive the mounting base to move, so that the magnetic inserting plate pushes the magnetic steel plate inside the magnetic positioning groove to move upward, the rotor clamping plate can restrict the magnetic steel plate outside the magnetic positioning groove, so that the magnetic steel plate inside the magnetic positioning groove can move upward independently, the magnetic positioning component can attract the magnetic steel plate inside the magnetic steel feeding groove to move and replenish it into the magnetic positioning groove, the safety light curtain can sense the working area, the safety alarm can receive the detection information of the safety light curtain and issue a warning, the electric telescopic rod can flexibly adjust the different states of the equipment, and when the anti-slip support feet are retracted, they can be used with the universal wheels to flexibly transfer the equipment. When working, the anti-slip support feet can be driven to closely fit the ground, improving the stability of the equipment during operation.

[0008] Preferably, the upper end of the magnet placement plate is provided with a magnet feeding groove, and the magnet sheet is slidably connected to the magnet feeding groove.

[0009] Preferably, the surface of the magnetic positioning component is provided with a magnetic positioning groove, which is slidably connected to the magnetic steel sheet, and the magnetic positioning groove is compatible with the magnetic steel feeding groove.

[0010] Preferably, the rotor workpiece is engaged with the rotor clamping plate, the rotor pressure block is adapted to the rotor workpiece, and the inserted magnetic sheet is slidably connected to the magnetic positioning groove.

[0011] Preferably, the magnetic steel feeding trough, magnetic positioning trough, and mounting trough are all arranged in a circular array, and the inserted magnetic sheet is fixedly connected to the mounting base.

[0012] Preferably, the safety light curtain is electrically connected to the safety alarm, and a control button is fixedly installed on the lower side of the front end of the protective housing.

[0013] Preferably, an electric telescopic rod is fixedly installed at the lower end of the protective shell on the side of the caster wheel, and an anti-slip support foot is fixedly installed at the output end of the electric telescopic rod.

[0014] The beneficial effects of this utility model are:

[0015] This batch magnetizing equipment uses a rotor clamping plate to hold the rotor workpiece in place. A clamping cylinder operates, driving a rotor pressing block to press the workpiece firmly. Simultaneously, a magnet insertion cylinder moves the magnet inserting plate, pushing the magnetic steel sheet inside the magnetic positioning groove upwards and inserting it into the corresponding position on the rotor workpiece. At the same time, the magnetic positioning component attracts and moves the magnetic steel sheet from the magnetic steel feeding groove, replenishing it into the magnetic positioning groove. This reciprocating cycle completes the one-time batch magnetizing operation of the rotor workpiece, improving the production efficiency of the magnetizing equipment. A safety light curtain senses the working area, detecting whether workers are too far from the protective housing. When an object is detected, a safety alarm sounds, alerting workers and improving the safety performance of the magnetizing equipment. Furthermore, the lower end of the protective housing is equipped with casters, along with an easily operable telescopic electric rod and anti-slip support feet. This allows for flexible adjustment of the equipment's different states. When the anti-slip support feet are retracted, the casters allow for flexible equipment movement. During operation, the anti-slip support feet maintain close contact with the ground, improving the stability of the equipment. Attached Figure Description

[0016] Figure 1 The diagram shown is a three-dimensional structural schematic of the batch magnetic bonding equipment of this utility model.

[0017] Figure 2 The diagram shown is a three-dimensional structural representation of the protective housing of this utility model. Figure 1 ;

[0018] Figure 3 The diagram shown is a three-dimensional structural representation of the protective housing of this utility model. Figure 2 ;

[0019] Figure 4 The diagram shown is a three-dimensional structural schematic of the universal wheel of this utility model;

[0020] Figure 5 The diagram shown is a schematic representation of the mass-production magnetic bonding equipment of this utility model.

[0021] Figure 6 The diagram shown is a three-dimensional structural schematic of the magnet placement plate of this utility model.

[0022] Figure 7 The diagram shown is a three-dimensional structural schematic of the mounting base of this utility model;

[0023] Figure 8The diagram shown is a three-dimensional structural schematic of the magnetic positioning component of this utility model.

[0024] Explanation of reference numerals in the attached drawings: 1. Protective housing; 2. Rotor workpiece; 3. Magnet sheet; 4. Magnet placement plate; 5. Magnetic positioning component; 6. Rotor clamping plate; 7. Magnet insertion cylinder; 8. Mounting base; 9. Mounting slot; 10. Magnet sheet insertion; 11. Clamping cylinder; 12. Rotor clamping block; 13. Safety light curtain; 14. Safety alarm; 15. Caster wheel; 16. Magnet loading chute; 17. Magnetic positioning slot; 18. Electric telescopic rod; 19. Anti-slip support foot. Detailed Implementation

[0025] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0026] Please see Figures 1-5 This utility model provides an embodiment: a batch magnetic bonding device, including a protective housing 1, a rotor workpiece 2, and magnetic steel sheets 3. A magnetic steel placement plate 4 is disposed inside the protective housing 1. A magnetic positioning component 5 is connected to the inner side of the magnetic steel placement plate 4. The upper end of the magnetic positioning component 5 extends to the outer side of the magnetic steel placement plate 4, and a rotor engaging plate 6 is connected to its surface. A magnetic insertion cylinder 7 is fixedly installed inside the protective housing 1 on the lower side of the magnetic steel placement plate 4. A mounting base 8 is fixedly installed at the output end of the magnetic insertion cylinder 7. A mounting groove 9 is opened on the inner side of the mounting base 8, and a magnetic sheet 10 is disposed inside the mounting groove 9. A clamping cylinder 11 is fixedly installed at the upper end inside the protective housing 1. A rotor pressing block 12 is fixedly installed at the output end of the clamping cylinder 11. A rotor pressing block 12 is fixedly installed at the front side inside the protective housing 1. The installation is equipped with a safety light curtain 13 and a safety alarm 14 fixedly installed on the upper end of the protective housing 1. A caster wheel 15 is provided on the side of the lower end of the protective housing 1. First, the rotor workpiece 2 is placed on the rotor clamping plate 6. The clamping cylinder 11 drives the rotor pressing block 12 to move downward and clamp the rotor workpiece 2. Then, the magnetic insertion cylinder 7 drives the magnetic inserting plate 10 to push the magnetic steel plate 3 inside the magnetic positioning groove 17 into the corresponding position of the rotor workpiece 2. At the same time, the magnetic positioning component 5 can attract the magnetic steel plate 3 inside the magnetic steel feeding groove 16 and replenish it into the magnetic positioning groove 17. The cycle is repeated to complete the one-time batch processing and magnetic application of the rotor workpiece 2. The safety light curtain 13 senses the working area. When an object is detected, it will control the safety alarm 14 to issue a warning to the staff.

[0027] Please see Figures 1-8In this embodiment, a magnetic steel feeding groove 16 is provided at the upper end of the magnetic steel placement plate 4. The magnetic steel sheet 3 is slidably connected to the magnetic steel feeding groove 16. A magnetic positioning groove 17 is provided on the surface of the magnetic positioning component 5. The magnetic positioning groove 17 is slidably connected to the magnetic steel sheet 3. The magnetic positioning groove 17 and the magnetic steel feeding groove 16 are mutually adapted. The rotor workpiece 2 is engaged with the rotor clamping plate 6. The rotor pressing block 12 is mutually adapted to the rotor workpiece 2. The inserted magnetic sheet 10 is slidably connected to the magnetic positioning groove 17. The magnetic steel feeding groove 16, the magnetic positioning groove 17, and the mounting groove 9 are all arranged in a circular array. The inserted magnetic sheet 10 is fixedly connected to the mounting base 8. First The rotor workpiece 2 is placed on the rotor clamping plate 6. The clamping cylinder 11 works, driving the rotor pressing block 12 to move downward and clamp the rotor workpiece 2. Then, the magnetic insertion cylinder 7 works, driving the mounting base 8 to move, so that the magnetic insert 10 pushes the magnetic steel sheet 3 inside the magnetic positioning groove 17 to move upward, so that the magnetic steel sheet 3 is inserted into the corresponding position of the rotor workpiece 2. At the same time, the magnetic positioning component 5 can attract the magnetic steel sheet 3 inside the magnetic steel feeding groove 16 and replenish it into the magnetic positioning groove 17. This cycle is repeated, completing the one-time batch processing of magnetic application for the rotor workpiece 2, which is beneficial to improving the production efficiency of the magnetic application equipment.

[0028] Please see Figures 1-4 In this embodiment, the safety light curtain 13 is electrically connected to the safety alarm 14. A control button is fixedly installed on the lower side of the front end of the protective housing 1. An electric telescopic rod 18 is fixedly installed on the lower end of the protective housing 1, located on the side of the caster wheel 15. An anti-slip support foot 19 is fixedly installed on the output end of the electric telescopic rod 18. After the equipment is started, the safety light curtain 13 senses the working area and detects whether the staff is far away from the protective housing 1. When an object is detected, the safety alarm 14 will be controlled to issue a warning, which will serve as a warning to the staff and help improve the safety performance of the magnetic bonding equipment.

[0029] During operation, the rotor workpiece 2 is first placed on the rotor clamping plate 6. The clamping cylinder 11 operates, driving the rotor clamping block 12 to move downwards and clamp the rotor workpiece 2. Then, the magnetic insertion cylinder 7 operates, driving the mounting base 8 to move, causing the magnetic insert 10 to push the magnetic steel sheet 3 inside the magnetic positioning groove 17 upwards, thus inserting the magnetic steel sheet 3 into the corresponding position of the rotor workpiece 2. At the same time, the magnetic positioning component 5 can attract the magnetic steel sheet 3 inside the magnetic steel feeding groove 16 and replenish it into the magnetic positioning groove 17. This cycle repeats, completing the one-time batch processing and magnetic application of the rotor workpiece 2. After the equipment is started, the safety light curtain 13 senses the working area to detect whether the staff is far away from the protective housing 1. When an object is detected, the safety alarm 14 will be activated to issue a warning to the staff.

[0030] Through the above steps, the rotor workpiece 2 is first placed on the rotor clamping plate 6. The clamping cylinder 11 drives the rotor pressing block 12 to move downward, clamping the rotor workpiece 2. Then, the magnetic insertion cylinder 7 drives the magnetic insertion plate 10 to push the magnetic steel plate 3 inside the magnetic positioning groove 17 into the corresponding position of the rotor workpiece 2. At the same time, the magnetic positioning component 5 can attract the magnetic steel plate 3 inside the magnetic steel feeding groove 16 and replenish it into the magnetic positioning groove 17 again. This cycle is repeated to complete the one-time batch processing of the rotor workpiece 2 for magnetic bonding. This solves the problem that the magnetic bonding equipment has a limited number of magnetic bonding operations per processing, making it difficult to achieve one-time batch processing and thus hindering the improvement of the production efficiency of the magnetic bonding equipment.

Claims

1. A batch magnetic bonding device, comprising a protective housing (1), characterized in that: It also includes a rotor workpiece (2) and a magnet plate (3). A magnet placement plate (4) is provided inside the protective housing (1). A magnetic positioning component (5) is connected to the inner side of the magnet placement plate (4). The upper end of the magnetic positioning component (5) extends to the outer side of the magnet placement plate (4), and a rotor engaging plate (6) is connected to its surface. A magnetic insertion cylinder (7) is fixedly installed inside the protective housing (1) on the lower side of the magnet placement plate (4). A mounting base (8) is fixedly installed at the output end of the magnetic insertion cylinder (7). An installation groove (9) is provided on the inner side of the seat (8). A magnetic insert (10) is provided inside the installation groove (9). A clamping cylinder (11) is fixedly installed at the upper end of the installation protective shell (1). A rotor pressing block (12) is fixedly installed at the output end of the clamping cylinder (11). A safety light curtain (13) is fixedly installed on the front side of the installation protective shell (1). A safety alarm (14) is fixedly installed at the upper end of the installation protective shell (1). A caster wheel (15) is provided on the side of the lower end of the installation protective shell (1).

2. The batch magnetic bonding equipment according to claim 1, characterized in that: The upper end of the magnet placement plate (4) is provided with a magnet feeding groove (16), and the magnet sheet (3) is slidably connected to the magnet feeding groove (16).

3. The batch magnetic bonding equipment according to claim 2, characterized in that: The surface of the magnetic positioning component (5) is provided with a magnetic positioning groove (17), which is slidably connected to the magnetic steel sheet (3). The magnetic positioning groove (17) and the magnetic steel feeding groove (16) are mutually compatible.

4. The batch magnetic bonding equipment according to claim 3, characterized in that: The rotor workpiece (2) is engaged with the rotor clamping plate (6), the rotor pressure block (12) is adapted to the rotor workpiece (2), and the magnetic insert (10) is slidably connected to the magnetic positioning groove (17).

5. A batch magnetic bonding device according to claim 4, characterized in that: The magnetic steel feeding groove (16), magnetic positioning groove (17) and mounting groove (9) are all arranged in a ring array, and the inserted magnetic sheet (10) is fixedly connected to the mounting base (8).

6. A batch magnetic bonding device according to claim 1, characterized in that: The safety light curtain (13) is electrically connected to the safety alarm (14), and a control button is fixedly installed on the lower side of the front end of the protective housing (1).

7. A batch magnetic bonding device according to claim 6, characterized in that: The lower end of the protective shell (1) is fixedly installed with an electric telescopic rod (18) on the side of the caster wheel (15), and the output end of the electric telescopic rod (18) is fixedly installed with an anti-slip support foot (19).

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