Distillation equipment for recovering n-caprylic alcohol

By designing waste heat recovery components and protective components, the heat loss and aging problems of distillation tower equipment under high load operation are solved, realizing the recycling of energy and the long service life of the equipment, and improving the practicality and operating efficiency of the equipment.

CN224180269UActive Publication Date: 2026-05-01ZIBO BLUE SAIL CHEM
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZIBO BLUE SAIL CHEM
Filing Date
2025-05-28
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Existing distillation tower equipment is prone to heat loss and equipment aging under long-term high-load operation, which increases energy consumption and reduces the practicality of the equipment.

Method used

By employing waste heat recovery components and protection components, and through steam recovery and servo motor protection, combined with heating components and energy conversion components, the system achieves steam recycling and protection of heating elements.

Benefits of technology

It reduces energy consumption, prevents heating element aging, extends equipment life, and improves equipment usability and operational efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of chemical separation and energy conservation, and discloses distillation equipment for recovering n-caprylic alcohol, which comprises a distillation tower used as a mounting carrier of a waste heat recovery component, a heating component and an energy conversion component, and the waste heat recovery assembly is used for recycling steam generated when pure octanol is extracted. By arranging the waste heat recovery assembly, steam generated during distillation of n-caprylic alcohol in the distillation tower is recycled, unevaporated n-caprylic alcohol is heated, the situation that aging of a heating element is accelerated due to long-time high-load operation is prevented, energy consumption is reduced, the practicability of equipment is improved, and actual application and operation are facilitated.
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Description

A distillation apparatus for recovering n-octanol Technical Field

[0001] This utility model relates to the field of chemical separation and energy-saving technology, and more specifically to a distillation device for recovering n-octanol. Background Technology

[0002] n-Octanol is an organic compound, a colorless, transparent, oily liquid with a strong oily odor and citrus scent. The recovery of n-octanol from waste liquid can be achieved through efficient separation and purification using processes such as distillation and rectification combined with specialized equipment.

[0003] The shortcomings of existing technology: In existing distillation tower equipment, heating devices such as reboilers are usually used to heat the n-octanol in the distillation tower so as to separate and purify the n-octanol in the waste liquid. However, the heating device may suffer from heat loss or equipment aging due to long-term high-load operation. It also increases energy consumption, reduces the practicality of the equipment, and is not conducive to practical application and operation. Summary of the Invention

[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a distillation apparatus for recovering n-octanol, so as to solve the problems existing in the background art.

[0005] This utility model provides the following technical solution: a distillation apparatus for recovering n-octanol, comprising:

[0006] Distillation towers are used as mounting platforms for waste heat recovery components, heating components, and energy conversion components.

[0007] Waste heat recovery components are used to recover and reuse the vapor generated during the purification of n-octanol.

[0008] The waste heat recovery component includes:

[0009] Fixing plate;

[0010] The pressure tank is mounted on the distillation column via a fixing plate.

[0011] The air intake pipe is installed on the input end of the pressure box;

[0012] An outlet pipe is installed on the output end of the pressure box, and the outlet pipe is located inside the distillation column;

[0013] A movable plug, which slides in conjunction with the pressure box;

[0014] One-way valves are installed inside the air inlet pipe and the air outlet pipe, respectively.

[0015] Preferably, the waste heat recovery assembly further includes:

[0016] The servo motor is mounted on the bottom of the fixed plate;

[0017] A cam is mounted on the output end of the servo motor, and the cam is located inside the pressure box;

[0018] The cam is rotatably engaged with the connecting rod.

[0019] A push rod is mounted on one side of the movable plug, and the push rod is rotatably engaged with the connecting rod;

[0020] Limiting grooves are formed on both sides of the inner wall of the pressure box;

[0021] A limiting block, which slides in conjunction with a limiting groove.

[0022] Preferably, it further includes a protective component disposed on the waste heat recovery assembly, the protective component comprising:

[0023] U-shaped protective box;

[0024] The connecting plates are all installed at the bottom of the fixed plate, and the connecting plates are located on both sides of the servo motor;

[0025] The grooves are all located at the top of both ends of the U-shaped protective box;

[0026] A slider, wherein the slider is slidably engaged with a groove;

[0027] Two preload springs are installed on one side of the slider;

[0028] A baffle is installed on top of the slider;

[0029] The locking block is installed on the inside of the top of the baffle;

[0030] The card slot is located on the outer side of the bottom end of the connecting plate, and the card block and the card slot cooperate with each other.

[0031] Preferably, the heating assembly includes:

[0032] The cavity is located on the outer side of the bottom of the distillation column;

[0033] The heater is installed inside the cavity;

[0034] A temperature indicator is installed on the distillation column and is electrically connected to the heater.

[0035] Preferably, the energy conversion component includes:

[0036] Four connecting rods;

[0037] Two photovoltaic panels are installed between the tops of two connecting rods.

[0038] Preferably, a baffle plate is fixedly installed at one end of the air inlet pipe and the air outlet pipe.

[0039] The beneficial effects of this utility model are:

[0040] 1. In this utility model, this embodiment uses a waste heat recovery component to recover and utilize the steam generated during the distillation of n-octanol in the distillation tower, and to heat the unevaporated n-octanol. This prevents the heating element from aging due to long-term high-load operation, reduces energy consumption, increases the practicality of the equipment, and is beneficial to practical application and operation.

[0041] 2. In this utility model, by setting a protective component, the servo motor can be easily protected to prevent external factors from damaging the servo motor and extend its service life; by setting a heating component, the n-octanol in the waste liquid can be converted into a gaseous state after reaching the boiling point, so as to carry out the distillation operation of the n-octanol in the distillation tower. Attached Figure Description

[0042] Figure 1 is a schematic diagram of the overall appearance structure of this utility model.

[0043] Figure 2 is a schematic diagram of the front sectional view of this utility model.

[0044] Figure 3 is an enlarged view of point A in Figure 2 of this utility model.

[0045] Figure 4 is an enlarged view of point B in Figure 2 of this utility model.

[0046] Figure 5 is a partial enlarged view of the cross-sectional structure of the air inlet and air outlet pipes of this utility model.

[0047] Figure 6 is a schematic diagram of the disassembly of the protective components of this utility model.

[0048] Explanation of reference numerals in the attached figures:

[0049] 1. Distillation column; 2. Waste heat recovery assembly; 201. Fixed plate; 202. Pressure box; 203. Inlet pipe; 204. Outlet pipe; 205. One-way valve; 206. Movable plug; 207. Push rod; 208. Connecting rod; 209. Cam; 210. Servo motor; 211. Limiting groove; 212. Limiting block; 3. Protective assembly; 301. Connecting plate; 302. U-shaped protective box; 303. Slide groove; 304. Slider; 305. Preload spring; 306. Baffle; 307. Locking block; 308. Locking slot; 4. Heating assembly; 401. Cavity; 402. Heater; 403. Temperature indicator; 5. Energy conversion assembly; 501. Connecting rod; 502. Photovoltaic panel; 6. Baffle plate. Detailed Implementation

[0050] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to Figures 1 to 6. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.

[0051] Please refer to Figures 1-6. This embodiment of the invention provides a distillation apparatus for recovering n-octanol, comprising:

[0052] Distillation tower 1 serves as the mounting carrier for waste heat recovery component 2, heating component 4, and energy conversion component 5;

[0053] Waste heat recovery component 2 is used to recover and utilize the vapor generated during the purification of n-octanol;

[0054] Waste heat recovery component 2 includes:

[0055] Fixing plate 201;

[0056] Pressure tank 202 is mounted on distillation column 1 via fixing plate 201;

[0057] The intake pipe 203 is installed on the input end of the pressure box 202;

[0058] The gas outlet pipe 204 is installed on the output end of the pressure box 202, and the gas outlet pipe 204 is located inside the distillation column 1;

[0059] The movable plug 206 slides in conjunction with the pressure box 202.

[0060] One-way valves 205 are installed inside the air inlet pipe 203 and the air outlet pipe 204, respectively;

[0061] Servo motor 210 is mounted on the bottom of mounting plate 201;

[0062] Cam 209 is mounted on the output end of servo motor 210, and cam 209 is located inside pressure box 202;

[0063] Connecting rod 208, cam 209 rotates with connecting rod 208;

[0064] Push rod 207 is installed on one side of movable plug 206, and push rod 207 is rotatably engaged with connecting rod 208;

[0065] Limiting grooves 211 are formed on both sides of the inner wall of pressure box 202;

[0066] Limiting block 212 slides with limiting groove 211.

[0067] In practical application, the n-octanol in the waste liquid enters the distillation column 1 through the feed pipe, and then flows to the bottom of the inner wall of the distillation column 1 through the tray below the feed pipe. The servo motor 210 drives the cam 209 to rotate inside the pressure chamber 202, causing the connecting rod 208 to reciprocate. This, in conjunction with the limiting block 212, limits the movement of the movable plug 206 on one side of the push rod 207 within the pressure chamber 202, creating positive and negative pressure. When the movable plug 206 slides to the right inside the pressure chamber 202, the pressure inside the pressure chamber 202... When the pressure value is lower than the pressure value inside the distillation column 1, the vapor generated during the distillation of n-octanol in the distillation column 1 is drawn into the pressure tank 202 through the one-way valve 205 in the inlet pipe 203. Then, when the movable plug 206 slides to the left inside the pressure tank 202, the pressure value inside the pressure tank 202 is higher than the gas pressure value inside the distillation column 1, forming a positive pressure. The vapor in the pressure tank 202 is discharged into the outlet pipe 204 through the output end on the pressure tank 202. This cycle repeats, so that the heat of the vapor is continuously transferred to the outlet pipe 204. Then, the heat of the outlet pipe 204 is used to continue the distillation and purification of the unevaporated n-octanol in the distillation column 1.

[0068] Octyl alcohol is converted into vapor and discharged into distillation column 1, where it rises. It then passes through a condenser at the top of distillation column 1 and is condensed into a liquid state by a cooling medium. With the help of an external reflux device, it is separated into distillate and reflux. The distillate is discharged from the equipment, while the reflux returns to the column to participate in the separation. This cycle is repeated. Impurities remaining at the bottom of the inner wall of distillation column 1 can be cleaned through the discharge pipe to improve the purity of octanol. This section describes the existing distillation operation technology and will not be elaborated further.

[0069] This embodiment uses a waste heat recovery component 2 to recover and utilize the steam generated during the distillation of n-octanol in the distillation tower 1, and to heat the unevaporated n-octanol. This prevents the heating element from aging due to prolonged high-load operation, reduces energy consumption, increases the practicality of the equipment, and is beneficial for practical application and operation.

[0070] In one embodiment, the interior of the inlet pipe 203 and the outlet pipe 204 can be made of corrosion-resistant materials, while the outlet pipe 204 is made of metal-based composite material, which has better thermal conductivity and is suitable for the recovery of steam waste heat of n-octanol.

[0071] Please refer to Figures 1-6. In a preferred embodiment of this utility model, a protective component 3 is further provided on the waste heat recovery component 2. The protective component 3 includes:

[0072] U-shaped protective box 302;

[0073] The connecting plates 301 are all installed at the bottom of the fixing plate 201, and the connecting plates 301 are located on both sides of the servo motor 210;

[0074] The grooves 303 are all opened at the top of both ends of the U-shaped protective box 302;

[0075] Slider 304, slider 304 is in sliding fit with slide groove 303;

[0076] Two preload springs 305 are installed on one side of the slider 304;

[0077] Baffle 306 is installed on top of slider 304;

[0078] Block 307 is installed on the inner side of the top of baffle 306;

[0079] The slot 308 is located on the outer side of the bottom end of the connecting plate 301, and the card block 307 cooperates with the slot 308.

[0080] In practical application, this embodiment simultaneously pulls two baffles 306 on the U-shaped protective box 302, causing the slider 304 to slide inside the slide groove 303. With the help of the elastic force of the pre-tightening spring 305, the locking blocks 307 on the baffles 306 are respectively locked into the locking slots 308 on the connecting plate 301, thereby realizing the protection operation of the servo motor 210.

[0081] This embodiment provides protection for the servo motor 210 by setting up the protection component 3, which prevents external factors from damaging the servo motor 210 and extends the service life of the servo motor 210.

[0082] In one embodiment, by providing the protective component 3, the U-shaped protective box 302 on the connecting plate 301 can be quickly disassembled, which also facilitates rapid maintenance.

[0083] Please refer to Figures 1-6. In a preferred embodiment of this utility model, the heating component 4 includes:

[0084] The cavity 401 is located on the outer side of the bottom of the distillation column 1;

[0085] Heater 402 is installed inside cavity 401;

[0086] Temperature indicator 403 is installed on distillation column 1 and is electrically connected to heater 402.

[0087] In practical application, this embodiment uses a heater 402 in the cavity 401 and a temperature display 403 to control the temperature of the heater 402. This allows the n-octanol in the waste liquid to reach its boiling point and be converted into a vapor state, thus performing distillation on the n-octanol in the distillation column 1.

[0088] Please refer to Figures 1-6. As a preferred embodiment of this utility model, the energy conversion component 5 includes:

[0089] Four connecting rods 501;

[0090] Two photovoltaic panels 502 are installed between the tops of two connecting rods 501.

[0091] In practical applications, this embodiment uses two photovoltaic panels 502 installed on the distillation tower 1 to convert external light energy into electrical energy, which is then used to power the drive source, thus reducing energy consumption.

[0092] Please refer to Figures 1-6. In a preferred embodiment of this utility model, a baffle plate 6 is fixedly installed at one end of the air inlet pipe 203 and the air outlet pipe 204.

[0093] In practical applications, this embodiment uses a baffle plate 6 to block impurities in the waste liquid.

[0094] Based on the explanations and teachings in the foregoing specification, those skilled in the art can make changes and modifications to the above embodiments. Therefore, this utility model is not limited to the specific embodiments disclosed and described above, and any modifications and alterations to this utility model should also fall within the protection scope of the claims of this utility model. Furthermore, although some specific terms are used in this specification, these terms are only for convenience of explanation and do not constitute any limitation on this utility model.

Claims

1. A distillation apparatus for recovering n-octanol, characterized in that: include: Distillation tower (1) is used as a mounting carrier for waste heat recovery assembly (2), heating assembly (4) and energy conversion assembly (5); Waste heat recovery assembly (2) is used to recover and utilize the vapor generated during the purification of n-octanol; the waste heat recovery assembly (2) includes: a fixing plate (201); a pressure box (202) which is installed on the distillation column (1) via the fixing plate (201); An inlet pipe (203) is installed on the input end of a pressure box (202); an outlet pipe (204) is installed on the output end of a pressure box (202), and the outlet pipe (204) is located inside the distillation column (1); a movable plug (206) is slidably fitted with the pressure box (202); and a one-way valve (205) is installed inside the inlet pipe (203) and the outlet pipe (204), respectively.

2. The distillation apparatus for recovering n-octanol according to claim 1, characterized in that: The waste heat recovery assembly (2) further includes: a servo motor (210) installed at the bottom of the fixed plate (201); a cam (209) installed on the output end of the servo motor (210) and the cam (209) located inside the pressure box (202); a connecting rod (208) in which the cam (209) and the connecting rod (208) rotate; a push rod (207) installed on one side of the movable plug (206) and in which the push rod (207) and the connecting rod (208) rotate; a limiting groove (211) opened on both sides of the inner wall of the pressure box (202); and a limiting block (212) in which the limiting block (212) and the limiting groove (211) slide together.

3. The distillation apparatus for recovering n-octanol according to claim 1, characterized in that: It also includes a protective component (3) set on the waste heat recovery component (2), the protective component (3) including: a U-shaped protective box (302); a connecting plate (301), both installed at the bottom of the fixed plate (201), and the connecting plate (301) is located on both sides of the servo motor (210); a sliding groove (303), both opened at the top of both ends of the U-shaped protective box (302); a slider (304), the slider (304) slidingly engaging with the sliding groove (303); two pre-tightening springs (305), both installed on one side of the slider (304); a baffle (306), installed on the top of the slider (304); a locking block (307), installed on the inner side of the top of the baffle (306); and a locking groove (308), opened on the outer side of the bottom end of the connecting plate (301), the locking block (307) and the locking groove (308) cooperating with each other.

4. The distillation apparatus for recovering n-octanol according to claim 1, characterized in that: The heating assembly (4) includes: a cavity (401) located on the outside of the bottom of the distillation column (1); a heater (402) installed inside the cavity (401); and a temperature display (403) installed on the distillation column (1), wherein the temperature display (403) is electrically connected to the heater (402).

5. A distillation apparatus for recovering n-octanol according to claim 1, characterized in that: The energy conversion component (5) includes: four connecting rods (501); and two photovoltaic panels (502), both of which are installed between the tops of the two connecting rods (501).

6. A distillation apparatus for recovering n-octanol according to claim 1, characterized in that: A baffle plate (6) is fixedly installed at one end of the air inlet pipe (203) and the air outlet pipe (204).