Safety exhaust device for waste gas of chemical production equipment
By using a stirring device inside the reaction tank in chemical production equipment, the contact area and reaction efficiency between waste gas and water are increased, solving the problem of slow reaction speed in existing equipment and achieving efficient waste gas treatment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG SUYUAN GREEN CHEM RES INST
- Filing Date
- 2025-05-28
- Publication Date
- 2026-05-01
AI Technical Summary
In existing chemical production equipment waste gas treatment devices, the reaction rate between gas and water is slow, resulting in low waste gas treatment efficiency.
The reaction vessel employs a stirring device inside the reaction tank, which uses a motor-driven blade and reciprocating ring structure to enhance the contact area and reaction efficiency between the exhaust gas and water. The design of the inlet duct, filter pipe, and exhaust duct ensures that the gas is fully reacted before being discharged.
It improves the efficiency of waste gas treatment, ensures that the gas and water react fully, and enhances the effect of waste gas treatment.
Smart Images

Figure CN224180625U_ABST
Abstract
Description
A safety emission device for waste gas from chemical production equipment Technical Field
[0001] This utility model belongs to the field of waste gas treatment technology, and more specifically, it relates to a safe emission device for waste gas from chemical production equipment. Background Technology
[0002] Chemical waste gas refers to toxic and harmful gases discharged from chemical plants during chemical production, which seriously pollute the environment and affect human health. The composition of chemical waste gas varies greatly among different chemical production industries. In modern chemical production, these waste gases are treated accordingly to reduce pollution and damage to the external environment.
[0003] When applying for this utility model, the applicant, after searching, discovered a Chinese patent disclosing "A Waste Gas Emission Device for a Chemical Production Workshop," application number "CN201921922589.5." This patent mainly utilizes a treatment chamber, water storage base, water tank, first exhaust fan, first exhaust pipe, ventilation branch pipe, water inlet pipe, spray head, demister, connecting pipe, suction hood, second exhaust fan, ventilation pipe, second exhaust pipe, activated adsorption plate, water pipe, and integrated pipe in conjunction. In use, the first and second exhaust fans are activated. The waste gas enters the water tank, where some harmful elements dissolve in the water or form precipitates. Simultaneously, bubbles rise to the water level, burst, and pass through the demister, trapping acidic and alkaline impurities. The remaining gas enters the second outlet pipe for final adsorption, resulting in more thorough waste gas treatment. This invention is easy to use; the designed water tank, demister, and activated adsorption plate maximize waste gas adsorption and impurity removal, leading to more effective gas treatment and significantly enhanced performance. Furthermore, the device is inexpensive and suitable for widespread adoption.
[0004] However, this device uses the method of directly introducing gas into the water tank, allowing the gas to react naturally with the water in the tank. The reaction speed is slow, and there will be situations where the gas is sucked out of the treatment chamber before it has fully reacted with the water, resulting in low waste gas treatment efficiency. Summary of the Invention
[0005] The purpose of this invention is to provide a safe emission device for waste gas from chemical production equipment, which features high waste gas treatment efficiency and complete reaction.
[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A safety emission device for waste gas from chemical production equipment is provided, comprising a reaction tank. A top cover is bolted to the top of the reaction tank. Two protective shells are bolted to the top of the top cover. Motors are mounted on the outer walls of both protective shells. A drive shaft is bolted to the output end of each motor. Multiple blades are bolted to the outer wall of the drive shaft. A drive wheel is bolted to one end of the drive shaft on the left side through the protective shell. A support plate is bolted to the top of the top cover. The outer wall of the support plate... The unit is equipped with a driven wheel, and a driving bevel gear is fixedly connected to the outer wall of the driven wheel. The driving wheel is connected to the driven wheel through a synchronous toothed belt. A driven bevel gear is provided on the top of the top cover, and a driven shaft is fixedly connected to the bottom of the driven bevel gear. A helical reciprocating groove is formed on the outer wall of the driven shaft. A reciprocating ring is fitted on the outer wall of the driven shaft. A protrusion is fixedly connected to the inner wall of the reciprocating ring. The protrusion is located inside the helical reciprocating groove. A limiting block is fixedly connected to the outer wall of the reciprocating ring. A limiting groove is formed on the inner wall of the reaction vessel, and there are multiple limiting grooves. The limiting block is located inside the limiting groove.
[0007] Optionally, the driven wheel and the driving bevel gear are located on both sides of the support plate, and the outer wall of the driving bevel gear meshes with the outer wall of the driven bevel gear.
[0008] Optionally, an air inlet duct is fixedly connected to the bottom of the left protective shell, and an air inlet is fixedly connected to the top of the left protective shell. The air inlet duct extends through the top cover into the interior of the reaction vessel. An exhaust duct is fixedly connected to the bottom of the right protective shell, and an exhaust port is fixedly connected to the top of the right protective shell.
[0009] Optionally, a filter tube is threadedly connected to the inner wall of the air inlet, and a filter screen is fixedly connected inside the filter tube.
[0010] Optionally, a fixing plate is fixedly connected to the top of the reaction vessel, and the drive shaft on the left side passes through the interior of the fixing plate.
[0011] Optionally, the top of the reaction vessel is fixedly connected with two lifting lugs, and a sealing gasket is provided between the top of the reaction vessel and the top cover.
[0012] Optionally, an inlet pipe is fixedly connected to the outer wall of the reaction vessel, and an inlet valve is fixedly connected to the top of the inlet pipe. A drain pipe is fixedly connected to the outer wall of the reaction vessel, and a drain valve is fixedly connected to the top of the drain pipe.
[0013] Optionally, the bottom of the reaction vessel is fixedly connected to a support leg, and there are multiple support legs, with a base plate fixedly connected to the bottom of the multiple support legs.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] This invention introduces water into the reaction vessel through an inlet pipe. Two motors then operate, driving multiple blades on the left and right sides respectively. The left motor draws gas into the reaction vessel through the inlet and inlet duct, where it reacts with the water. The right motor draws the reacted gas out of the reaction vessel. The left motor drives the drive shaft and drive wheel to rotate. The drive wheel is connected to the driven wheel via a synchronous toothed belt, causing the driven wheel and drive bevel gear to rotate synchronously. Simultaneously, the drive bevel gear meshes with the driven bevel gear, causing the driven bevel gear and driven shaft to rotate. A spiral reciprocating groove is formed on the outer wall of the driven shaft, and the protrusions on the inner wall of the reciprocating ring are located inside the spiral reciprocating groove. At the same time, multiple limiting blocks are set on the outer wall of the reciprocating ring. Under the action of the limiting groove on the inner wall of the reaction tank, the reciprocating ring moves up and down along the driven shaft when the driven shaft rotates. In addition, multiple inclined connecting plates are set inside the reciprocating ring. When the reciprocating ring moves up and down, water can pass through the gaps between the connecting plates, which accelerates the flow rate of the water and agitates the water. Agitation can break the stagnant layer at the gas-liquid interface, increase the contact area between the waste gas and the liquid, promote the dissolution of gas or the diffusion of reactants into the liquid, thereby accelerating the reaction and improving the waste gas treatment efficiency. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 is a schematic diagram of the overall structure of this utility model from a first-view perspective;
[0018] Figure 2 is a schematic diagram of the overall structure of this utility model from a second perspective;
[0019] Figure 3 is a schematic diagram of the structure of the reaction vessel of this utility model;
[0020] Figure 4 is a schematic diagram of the connection structure between the driven shaft and the reciprocating ring of this utility model;
[0021] Figure 5 is a schematic diagram of the reciprocating ring structure of this utility model;
[0022] Figure 6 is a schematic diagram of the connection structure between the drive wheel and the driven wheel of this utility model;
[0023] Figure 7 is a schematic diagram of the internal structure of the filter tube of this utility model.
[0024] In the diagram: 1. Reaction vessel; 2. Top cover; 3. Protective shell; 4. Motor; 5. Drive shaft; 6. Blade; 7. Drive wheel; 8. Support plate; 9. Driven wheel; 10. Drive bevel gear; 11. Synchronous toothed belt; 12. Driven bevel gear; 13. Driven shaft; 14. Reciprocating ring; 15. Protrusion; 16. Limiting block; 17. Limiting groove; 18. Air inlet duct; 19. Air inlet; 20. Exhaust duct; 21. Exhaust port; 22. Filter pipe; 23. Filter screen; 24. Fixing plate; 25. Lifting lug; 26. Sealing gasket; 27. Liquid inlet pipe; 28. Liquid inlet valve; 29. Liquid outlet pipe; 30. Liquid outlet valve; 31. Support leg; 32. Base plate. Detailed Implementation
[0025] To make the technical problems, technical solutions, and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0026] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.
[0027] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0028] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0029] Referring to Figures 1-7, a safety emission device for exhaust gas from chemical production equipment provided by this utility model will now be described. The safety emission device for exhaust gas from chemical production equipment includes a reaction tank 1. A top cover 2 is bolted to the top of the reaction tank 1. A protective shell 3 is bolted to the top of the top cover 2, and there are two protective shells 3. A motor 4 is installed on the outer wall of each of the two protective shells 3. A drive shaft 5 is bolted to the output end of the motor 4. Multiple blades 6 are bolted to the outer wall of the drive shaft 5 and are evenly distributed. A drive wheel 7 is bolted to one end of the left drive shaft 5 through the protective shell 3. A support plate 8 is bolted to the top of the top cover 2. A driven wheel 9 is mounted on the outside of the support plate 8. The outer wall of the driven wheel 9 is bolted to the top. A drive bevel gear 10 is connected, and the drive wheel 7 is connected to the driven wheel 9 via a synchronous toothed belt 11. A driven bevel gear 12 is provided on the top of the top cover 2, and a driven shaft 13 is fixedly connected to the bottom of the driven bevel gear 12. A helical reciprocating groove is formed on the outer wall of the driven shaft 13, and a reciprocating ring 14 is fitted on the outer wall of the driven shaft 13. A protrusion 15 is fixedly connected to the inner wall of the reciprocating ring 14, and the protrusion 15 is located inside the helical reciprocating groove. A limiting block 16 is fixedly connected to the outer wall of the reciprocating ring 14. A limiting groove 17 is formed on the inner wall of the reaction vessel 1, and there are multiple limiting grooves 17. The multiple limiting grooves 17 are evenly distributed, and the limiting block 16 is located in the limiting groove 17. Inside reactor 7, the left-side motor 4 draws gas into the reactor 1. The gas enters the water in reactor 1 through inlet 19 and inlet pipe 18, where it reacts with the water. The right-side motor draws the reacted gas out of reactor 1. The left-side motor 4 drives the drive shaft 5 and drive wheel 7 to rotate. Drive wheel 7 is connected to driven wheel 9 via synchronous toothed belt 11, causing driven wheel 9 and drive bevel gear 10 to rotate synchronously. Simultaneously, drive bevel gear 10 meshes with driven bevel gear 12, causing driven bevel gear 12 and driven shaft 13 to rotate. The outer wall of driven shaft 13 has a helical reciprocating groove for reciprocating motion. The protrusions 15 on the inner wall of the ring 14 are located inside the spiral reciprocating groove. At the same time, multiple limiting blocks 16 are provided on the outer wall of the reciprocating ring 14. Under the action of the limiting grooves 17 on the inner wall of the reaction tank 1, the reciprocating ring 14 moves up and down along the driven shaft 13 when the driven shaft 13 rotates. Multiple inclined connecting plates are provided inside the reciprocating ring 14. When the reciprocating ring 14 moves up and down, water can pass through the gaps between the connecting plates, which accelerates the flow rate of the water and stirs the water. Stirring can break the stagnant layer at the gas-liquid interface, increase the contact area between the waste gas and the liquid, promote the dissolution of the gas or the diffusion of the reactants into the liquid, thereby accelerating the reaction and improving the waste gas treatment efficiency.
[0030] In another embodiment of this utility model, please refer to FIG1, the driven wheel 9 and the driving bevel gear 10 are respectively located on both sides of the support plate 8, and the outer wall of the driving bevel gear 10 meshes with the outer wall of the driven bevel gear 12.
[0031] In another embodiment of this utility model, please refer to Figure 4. An air inlet duct 18 is fixedly connected to the bottom of the left protective shell 3, and an air inlet 19 is fixedly connected to the top of the left protective shell 3. The air inlet duct 18 extends through the top cover 2 and into the interior of the reaction vessel 1. An exhaust duct 20 is fixedly connected to the bottom of the right protective shell 3, and an exhaust port 21 is fixedly connected to the top of the right protective shell 3.
[0032] In another embodiment of this utility model, please refer to Figures 1 to 7. A filter tube 22 is threadedly connected to the inner wall of the air inlet 19. A filter screen 23 is fixedly connected inside the filter tube 22, which can block large particles in the exhaust gas. At the same time, the filter tube 22 can be separated from the air inlet 19 by rotating the filter tube 22, which makes it convenient to clean the filter screen 23 inside the filter tube 22.
[0033] In another embodiment of this utility model, please refer to Figure 2. A fixing plate 24 is fixedly connected to the top of the reaction vessel 1. The left drive shaft 5 passes through the interior of the fixing plate 24 and can provide support for the end of the left drive shaft 5 located outside the left protective shell 3.
[0034] In another embodiment of this utility model, please refer to Figure 1. The top of the reaction vessel 1 is fixedly connected with a lifting lug 25, and there are two lifting lugs 25. A sealing gasket 26 is provided between the top of the reaction vessel 1 and the top cover 2. The outer wall of the reaction vessel 1 is fixedly connected with an inlet pipe 27, and the top of the inlet pipe 27 is fixedly connected with an inlet valve 28. The outer wall of the reaction vessel 1 is fixedly connected with a drain pipe 29, and the top of the drain pipe 29 is fixedly connected with a drain valve 30. The bottom of the reaction vessel 1 is fixedly connected with a support leg 31, and there are multiple support legs 31. The bottom of the multiple support legs 31 is fixedly connected with a base plate 32.
[0035] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A safety emission device for waste gas from chemical production equipment, comprising a reaction tank (1), characterized in that: The top of the reaction vessel (1) is fixedly connected to a top cover (2) by bolts. A protective shell (3) is fixedly connected to the top of the top cover (2), and there are two protective shells (3). A motor (4) is installed on the outer wall of each of the two protective shells (3). A drive shaft (5) is fixedly connected to the output end of the motor (4). A blade (6) is fixedly connected to the outer wall of the drive shaft (5), and there are multiple blades (6). One end of the drive shaft (5) on the left side passes through the protective shell (3) and is fixedly connected to a drive wheel (7). A support plate (8) is fixedly connected to the top of the top cover (2). A driven wheel (9) is provided on the outside of the support plate (8). A drive bevel gear (10) is fixedly connected to the outer wall of the driven wheel (9). The driving wheel (7) is connected to the driven wheel (9) via a synchronous toothed belt (11). The top of the top cover (2) is provided with a driven bevel gear (12). The bottom of the driven bevel gear (12) is fixedly connected to a driven shaft (13). The outer wall of the driven shaft (13) is provided with a helical reciprocating groove. The outer wall of the driven shaft (13) is fitted with a reciprocating ring (14). The inner wall of the reciprocating ring (14) is fixedly connected with a protrusion (15). The protrusion (15) is located inside the helical reciprocating groove. The outer wall of the reciprocating ring (14) is fixedly connected with a limiting block (16). The inner wall of the reaction tank (1) is provided with a limiting groove (17). There are multiple limiting grooves (17). The limiting block (16) is located inside the limiting groove (17).
2. The chemical production equipment exhaust gas safety emission device as described in claim 1, characterized in that: The driven wheel (9) and the driving bevel gear (10) are located on both sides of the support plate (8), and the outer wall of the driving bevel gear (10) meshes with the outer wall of the driven bevel gear (12).
3. The chemical production equipment exhaust gas safety emission device as described in claim 1, characterized in that: An air inlet pipe (18) is fixedly connected to the bottom of the protective shell (3) on the left side, and an air inlet (19) is fixedly connected to the top of the protective shell (3) on the left side. The air inlet pipe (18) extends through the top cover (2) and into the interior of the reaction vessel (1). An exhaust pipe (20) is fixedly connected to the bottom of the protective shell (3) on the right side, and an exhaust port (21) is fixedly connected to the top of the protective shell (3) on the right side.
4. The safe exhaust device for chemical production equipment according to claim 3, characterized in that: The inner wall of the air inlet (19) is threaded with a filter tube (22), and a filter screen (23) is fixedly connected inside the filter tube (22).
5. The chemical production equipment exhaust gas safety emission device as described in claim 1, characterized in that: The top of the reaction vessel (1) is fixedly connected to a fixing plate (24), and the drive shaft (5) on the left side passes through the interior of the fixing plate (24).
6. The safe exhaust device for chemical production equipment according to claim 1, characterized in that: The top of the reaction vessel (1) is fixedly connected with two lifting lugs (25), and a sealing gasket (26) is provided between the top of the reaction vessel (1) and the top cover (2).
7. The chemical production apparatus exhaust gas safety discharge device according to claim 1, characterized by: The outer wall of the reaction vessel (1) is fixedly connected to an inlet pipe (27), and the top of the inlet pipe (27) is fixedly connected to an inlet valve (28). The outer wall of the reaction vessel (1) is fixedly connected to a drain pipe (29), and the top of the drain pipe (29) is fixedly connected to a drain valve (30).
8. The chemical production apparatus exhaust gas safety discharge device according to claim 1, characterized by: The bottom of the reaction vessel (1) is fixedly connected with a support leg (31), and there are multiple support legs (31). The bottom of the multiple support legs (31) is fixedly connected with a base plate (32).
Citation Information
Patent Citations
Waste gas emission device of chemical production workshop
CN210874729U