Batching device

Abstract

The utility model discloses a batching device which comprises a batching kettle, a plurality of uniformly distributed supporting legs are arranged on the batching kettle, an outlet pipeline is arranged at the bottom of the batching kettle, a working part and an auxiliary part are arranged in the batching kettle, the top of the batching kettle is sealed and is provided with a feed port, and a water seal cover plate is arranged at the feed port; the auxiliary part comprises a water valve, a radar liquid level meter, a first exhaust air valve, a second exhaust air valve, an observation mirror, a discharge port and an air inlet, the water valve, the radar liquid level meter, the first exhaust air valve, the second exhaust air valve and the observation mirror are arranged at the top of the batching kettle, and the discharge port and the air inlet are formed in an outlet pipeline at the bottom of the batching kettle; according to the device disclosed by the utility model, 4-8 spoilers are uniformly distributed on the inner wall of the batching kettle, so that materials can be prepared more uniformly; and the bottom of the batching kettle is conical, so that the materials can flow out more uniformly without remaining.

Description

Technical Field

[0001] This utility model belongs to the field of ingredient processing technology, and more specifically, it relates to an ingredient processing device. Background Technology

[0002] Ingredient mixing generally falls into three categories: solid-liquid, liquid-liquid, and gas-liquid. In solid-liquid mixing, the material needs to be dissolved in water to ensure its uniformity. However, in actual production, the following problems often arise:

[0003] 1. The solid materials we commonly use are extremely hygroscopic, easily forming large lumps that tend to accumulate and become undissolved. Although there are mixing tanks that can complete the production, from the perspectives of time, efficiency, and environmental protection, mixing tanks take longer and are less efficient.

[0004] 2. Most mixing tanks do not have lids or the lids themselves are not well sealed, which can easily cause materials to spill out, causing pollution or directly releasing the generated gases into the air, which can cause great harm to the environment and nearby workers.

[0005] 3. When using a traditional batching and mixing kettle, a time is usually set and the mixing continues until the time is up. However, during the mixing process, sedimentation and material accumulation usually occur. Utility Model Content

[0006] To solve the above-mentioned technical problems, this utility model provides a batching device.

[0007] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0008] A batching device includes a batching vessel with a plurality of evenly distributed support legs and an outlet pipe at the bottom. The batching vessel contains a working section and an auxiliary section. The top of the batching vessel is sealed but has a feed inlet with a water seal cover. The auxiliary section includes a water valve, a radar level gauge, a first exhaust valve, a second exhaust valve, an observation mirror, a discharge port, and an air inlet. The water valve, radar level gauge, first exhaust valve, second exhaust valve, and observation mirror are located at the top of the batching vessel, while the discharge port and air inlet are located in the outlet pipe at the bottom of the batching vessel.

[0009] This utility model discloses a batching device, wherein 4-8 baffles are evenly distributed on the inner wall of the batching vessel.

[0010] This utility model discloses a batching device, wherein the bottom of the batching vessel is conical.

[0011] This utility model discloses a batching device, wherein the air pressure at the air inlet is 4-5KG.

[0012] This utility model discloses a batching device, the working part of which includes a motor, a coupling, a stirring shaft and stirring blades, wherein the stirring blades are U-shaped, the upper end of the stirring blades is welded with reinforcing ribs, and the entire stirring shaft and stirring blade body are covered with rubber lining.

[0013] With the above setup: to prevent insufficient strength, the upper part is welded with reinforcing ribs, and the whole is covered with rubber lining, resulting in a smooth and neat appearance.

[0014] This utility model discloses a batching device, wherein the angle of the U-shaped stirring blade is the same as the angle of the bottom of the vessel.

[0015] With the above settings, the angle of the customized U-shaped stirrer fits the vessel body better, ensuring thorough mixing of the liquid.

[0016] This utility model discloses a batching device, wherein the air inlet of the batching vessel is connected to an air duct.

[0017] With the above settings: In order to prevent undissolved material from settling, we added an air inlet at the bottom. Opening the air inlet allows compressed air to enter, causing the material that has settled at the bottom to float to the surface. Then, when combined with stirring the mixed liquid, there will be no more sediment in the reactor.

[0018] Compared with the prior art, the present invention has the following advantages:

[0019] The inner wall of the mixing tank of this utility model device is evenly distributed with 4-8 baffles, which can make the materials more uniformly mixed.

[0020] The bottom of the mixing tank of this utility model is conical, which makes the material flow out more evenly and without retention.

[0021] The device of this utility model is designed with a water seal cover at the feed inlet, which fits in place. Water is poured into the groove to isolate the gas inside the vessel. When the material enters the vessel and the preparation is completed, the exhaust valve is opened to discharge the gas generated during the preparation to the waste gas treatment device.

[0022] 4. An air flotation device has been added to the traditional batching kettle to prevent sedimentation and material accumulation at the bottom.

[0023] The present invention will be described in more detail below with reference to the accompanying drawings and embodiments. Attached Figure Description

[0024] The following is a brief explanation of the contents of each of the accompanying drawings and the markings in the drawings:

[0025] Figure 1 This is a schematic diagram of the present invention;

[0026] Figure 2 This is a top view of the present invention;

[0027] The following are marked in the diagram: 1. Water valve; 2. Radar level gauge; 3. First exhaust valve; 4. Second exhaust valve; 5. Observation mirror; 6. Discharge port; 7. Air inlet; 8. Batching vessel; 9. Support leg; 10. Baffle plate; 11. Stirring blade; 12. Reinforcing rib; 13. Stirring shaft; 14. Water seal cover plate; 15. Motor; 16. Outlet pipe. Detailed Implementation

[0028] The following description, with reference to the accompanying drawings, further details the specific implementation methods of this utility model, including the shape and structure of each component, the relative positions and connections between the parts, the function and working principle of each part, the manufacturing process, and the operation and use methods, so as to help those skilled in the art to have a more complete, accurate, and in-depth understanding of the utility model concept and technical solution.

[0029] Depend on Figure 1 and Figure 2 The illustrated batching device includes a batching vessel 8, which has multiple evenly distributed supports 9. An outlet pipe 16 is located at the bottom of the batching vessel 8. The batching vessel 8 contains a working section and an auxiliary section. The top of the batching vessel 8 is sealed but has a feed inlet, at which a water seal cover 14 is provided. The auxiliary section includes a water valve 1, a radar level gauge 2, a first exhaust valve 3, a second exhaust valve 4, an observation mirror 5, a discharge port 6, and an air inlet 7. The water valve 1, radar level gauge 2, first exhaust valve 3, second exhaust valve 4, and observation mirror 5 are located at the top of the batching vessel 8. The discharge port... 6 and air inlet 7 are located in the outlet pipe 16 at the bottom of the batching vessel 8; 4-8 baffles 10 are evenly distributed on the inner wall of the batching vessel 8; the bottom of the batching vessel 8 is conical; the air pressure of the air inlet 7 is 4-5KG; the working part includes a motor 15, a coupling, a stirring shaft 13 and stirring blades 11, wherein the stirring blades 11 are U-shaped, and the upper end of the stirring blades 11 is welded with reinforcing ribs 12; the entire stirring shaft 13 and stirring blades 11 are covered with rubber lining; the angle of the U-shaped stirring blades 11 is the same as the angle of the bottom of the vessel; the air inlet 7 of the batching vessel 8 is connected to the air duct.

[0030] Working principle and method

[0031] 1. First, use a hydraulic lift truck to hoist the materials stored in ton bags and place them at the material inlet (e.g., Figure 1 (14 water seal covers), open the ton bag and put the material into the kettle.

[0032] 2. Then open water valve 1 to allow liquid to enter. When the liquid level reaches the process height, close the valve and start stirring. Observe the position of the liquid level through radar level gauge 2.

[0033] 3. The motor 15 rotates, spreading the mixture in all directions. The baffles around the vessel body make the material preparation more uniform. When the stirring time reaches the process requirements, the motor 15 is turned off, the valve of the air inlet 7 is opened and the valve at the front end of the outlet 6 is closed at the same time. The material that has settled at the bottom is lifted up by the air inlet 7. When the sediment in the vessel is observed to float up through the observation glass 5, the motor 15 is turned on again to stir and mix the materials.

[0034] 4. After the material is completely dissolved, close the valve of the air inlet 7 and open the discharge port 6 to pump the dissolved material into the transfer tank; when the material enters the kettle and the preparation is completed, open the first exhaust valve 3 and the second exhaust valve 4 to discharge the gas generated by the preparation to the external waste gas treatment device.

[0035] The present invention has been described above with reference to the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any non-substantial improvements made using the inventive concept and technical solution of the present invention, or the direct application of the inventive concept and technical solution to other situations without modification, are all within the protection scope of the present invention.

Claims

1. A batching device, comprising a batching vessel, the batching vessel having a plurality of evenly distributed supports, and an outlet pipe at the bottom of the batching vessel, characterized in that, The batching vessel is equipped with a working section and an auxiliary section. The top of the batching vessel is sealed but has a feed inlet, and a water seal cover is provided at the feed inlet. The auxiliary section includes a water valve, a radar level gauge, a first exhaust valve, a second exhaust valve, an observation mirror, a discharge port, and an air inlet. The water valve, radar level gauge, first exhaust valve, second exhaust valve, and observation mirror are located at the top of the batching vessel, while the discharge port and air inlet are located in the outlet pipe at the bottom of the batching vessel.

2. The batching device according to claim 1, characterized in that, The inner wall of the batching vessel is evenly distributed with 4-8 baffles.

3. The batching device according to claim 1, characterized in that, The bottom of the mixing tank is conical.

4. The batching device according to claim 1, characterized in that, The air pressure at the air inlet is 4-5 kg.

5. The batching device according to claim 1, characterized in that, The working part includes a motor, a coupling, a stirring shaft, and stirring blades. The stirring blades are U-shaped, with reinforcing ribs welded to the upper end of the stirring blades. The entire stirring shaft and stirring blade body are covered with rubber lining.

6. The batching device according to claim 5, characterized in that, The angle of the U-shaped stirring blades is the same as the angle of the bottom of the vessel.

7. The batching device according to claim 1, characterized in that, The air inlet of the batching vessel is connected to the air duct.

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