Accurate batching and mixing equipment for production of heat-insulation and sound-insulation materials
By introducing a support assembly into the V-type mixer to support the middle of the shaft and reduce wear, the wear problem at the connection between the shaft and the bearing is solved, extending the service life of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU WANXIN NEW MATERIAL CO LTD
- Filing Date
- 2025-05-27
- Publication Date
- 2026-05-01
AI Technical Summary
The existing V-type mixer experiences severe wear at the connection between the shaft and bearing when not in use or when feeding materials, which affects the service life of the equipment.
A support assembly was designed, including an L-shaped support plate, an adjusting rod, a limiting rod, and a rubber pad. Through the cooperation of the adjusting rod and the limiting rod, the support block drives the rubber pad to move upward, supporting the middle of the rotating shaft and reducing the pressure at the connection between the rotating shaft and the bearing.
It extends the service life of the V-type mixer, reduces wear at the connection between the shaft and bearing, and improves the durability of the equipment.
Smart Images

Figure CN224180732U_ABST
Abstract
Description
A precision batching and mixing device for the production of thermal and sound insulation materials. Technical Field
[0001] This utility model relates to the technical field of sound and heat insulation material production equipment, specifically a precision batching and mixing equipment for the production of sound and heat insulation materials. Background Technology
[0002] Precision batching and mixing equipment for the production of thermal and sound insulation materials is a key production equipment specifically designed to ensure that raw materials are mixed in precise proportions to meet product performance requirements. Types include double cone mixers, square cone mixers, V-type mixers, one-dimensional mixers, two-dimensional mixers, and three-dimensional mixers. These mixers are equipped with weighing sensors that monitor data in real time to ensure that the amount of material input and the mixing ratio meet requirements. In the case of a V-type mixer, materials are fed into a V-shaped mixing tank. A reducer drives a rotating shaft, which in turn rotates the V-shaped mixing tank, causing the materials to move back and forth within the tank for mixing.
[0003] When in use, the V-type mixing tank is driven to rotate by a shaft. At this time, the force on the shaft and bearings is uniform. However, when not in use or during material feeding, the V-type mixing tank is stationary, and the shaft and bearings experience a downward force. This causes accelerated wear at the connection between the shaft and bearings, affecting the service life of the V-type mixer. Therefore, there is a need for a precise batching and mixing device for the production of heat and sound insulation materials to solve the above problems. Summary of the Invention
[0004] The purpose of this utility model is to provide a precise batching and mixing device for the production of heat insulation and sound insulation materials, so as to solve the problems mentioned in the background art. To solve the above technical problems, this utility model is achieved through the following technical solution:
[0005] This utility model relates to a precision batching and mixing device for the production of heat insulation and sound insulation materials, comprising:
[0006] The V-type mixer includes a support base, a rotating shaft, and a V-shaped mixing tank. One end of the rotating shaft is rotatably connected to the inside of the support base, and the other end of the rotating shaft is connected to both ends of the V-shaped mixing tank.
[0007] The support assembly includes an L-shaped support plate, a threaded hole, an adjusting rod, and a support block. The L-shaped support plate is fixed inside the support base and located below the rotating shaft. The threaded hole is opened in the middle of the upper part of the L-shaped support plate. The adjusting rod is screwed into the threaded hole. The support block is rotatably connected to the upper end of the adjusting rod.
[0008] Furthermore, the support assembly also includes mounting holes and reinforcing plates. The mounting holes are located in the middle of the side of the L-shaped support plate and are fixed to the support base by bolts. The reinforcing plates are fixed to both sides of the L-shaped support plate.
[0009] Furthermore, the support assembly also includes a limiting hole and a limiting rod. The limiting hole is opened on the upper end of the L-shaped support plate and is located on both sides of the threaded hole. One end of the limiting rod is fixed below the support block, and the other end is inserted into the limiting hole.
[0010] Furthermore, a trapezoidal groove is provided in the middle of the upper end of the support block, and a rubber pad is fixed in the trapezoidal groove.
[0011] Furthermore, the V-type mixer also includes a discharge pipe, which is fixed to the lower end of the V-type mixing tank and has a valve installed on it.
[0012] Furthermore, it also includes a reinforcing component, which includes a fixing plate, a socket, a connecting plate, and a pad. The fixing plate is fixed to both sides of the upper end of the L-shaped support plate, the socket is opened in the middle of the fixing plate, the connecting plate is inserted into the socket, and the pad is fixed to one end of the connecting plate and movably connected to the lower end of the support block.
[0013] Furthermore, the reinforcing component also includes a pull plate, which is fixed to the other end of the connecting plate away from the support block.
[0014] This utility model has the following beneficial effects:
[0015] This utility model, through the set support component, when the V-shaped mixing tank is not in use or during feeding, rotates the adjusting rod on the L-shaped support plate. At the same time, the adjusting rod moves upward along the threaded hole, driving the limiting rod to move upward along the limiting hole. At this time, the support block drives the rubber pad to move upward until the rubber pad is firmly against the lower end of the rotating shaft. This setting can support the middle of the rotating shaft, reduce the pressure at the connection between the rotating shaft and the bearing, and extend the service life of the V-shaped mixer. Attached Figure Description
[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 is an enlarged view of point A in Figure 1 of this utility model;
[0019] Figure 3 is a schematic diagram of the L-shaped support plate structure of this utility model;
[0020] Figure 4 is a schematic diagram of the support block structure of this utility model;
[0021] Figure 5 is a schematic diagram of the connecting plate and pad structure of this utility model.
[0022] The attached diagram lists the components represented by each number as follows:
[0023] 10. Support base; 11. Rotating shaft; 12. V-shaped mixing tank; 13. Discharge pipe; 20. L-shaped support plate; 21. Mounting hole; 22. Reinforcing plate; 23. Threaded hole; 24. Limiting hole; 25. Adjusting rod; 26. Limiting rod; 27. Support block; 28. Rubber pad; 30. Fixing plate; 31. Insertion hole; 32. Connecting plate; 33. Pull plate; 34. Pad block. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.
[0026] Please refer to Figures 1-4. This utility model is a precision batching and mixing device for the production of heat insulation and sound insulation materials, comprising:
[0027] The V-type mixer includes a support base 10, a rotating shaft 11, and a V-type mixing tank 12. One end of the rotating shaft 11 is rotatably connected to the inside of the support base 10, and the other end of the rotating shaft 11 is connected to both ends of the V-type mixing tank 12.
[0028] The V-type mixer also includes a discharge pipe 13, which is fixed to the lower end of the V-type mixing tank 12, and a valve is installed on the discharge pipe 13;
[0029] The support base 10 provides support and has a speed reducer installed inside to drive the rotating shaft 11 to rotate. The V-shaped mixing tank 12 is used to mix materials, and the discharge pipe 13 is used to discharge the mixed materials.
[0030] The support assembly includes an L-shaped support plate 20, a threaded hole 23, an adjusting rod 25, and a support block 27. The L-shaped support plate 20 is fixed inside the support base 10 and located below the rotating shaft 11. The threaded hole 23 is opened in the middle of the upper end of the L-shaped support plate 20. The adjusting rod 25 is screwed into the threaded hole 23. The support block 27 is rotatably connected to the upper end of the adjusting rod 25.
[0031] The support assembly also includes mounting holes 21 and reinforcing plates 22. The mounting holes 21 are opened in the middle of the side of the L-shaped support plate 20 and are fixed to the support base 10 by bolts. The reinforcing plates 22 are fixed to both sides of the L-shaped support plate 20.
[0032] The support assembly also includes a limiting hole 24 and a limiting rod 26. The limiting hole 24 is opened at the upper end of the L-shaped support plate 20 and is located on both sides of the threaded hole 23. One end of the limiting rod 26 is fixed below the support block 27, and the other end is inserted into the limiting hole 24.
[0033] A trapezoidal groove is provided in the middle of the upper end of the support block 27, and a rubber pad 28 is fixed in the trapezoidal groove;
[0034] The L-shaped support plate 20 provides support, the mounting hole 21 is used to fix the L-shaped support plate 20, the reinforcing plate 22 reinforces the L-shaped support plate 20, the threaded hole 23 and the adjusting rod 25 are used to adjust the height of the support block 27, the limiting hole 24 and the limiting rod 26 limit the position of the support block 27 to prevent it from shifting when it moves, the support block 27 provides support, and the rubber pad 28 prevents wear on the rotating shaft 11.
[0035] Working principle:
[0036] Align the mounting hole 21 of the L-shaped support plate 20 with the bolt on the support base 10 and tighten it. When the V-shaped mixing tank 12 is not in use or when feeding materials, rotate the adjusting rod 25 on the L-shaped support plate 20. As the adjusting rod 25 moves upward along the threaded hole 23, it drives the limiting rod 26 to move upward along the limiting hole 24. At this time, the support block 27 drives the rubber pad 28 to move upward until the rubber pad 28 is firmly against the lower end of the rotating shaft 11.
[0037] This step can provide support for the middle part of the rotating shaft 11, reduce the pressure at the connection between the rotating shaft 11 and the bearing, and extend the service life of the V-type mixer.
[0038] Please refer to Figures 3 and 5. This embodiment, based on the above embodiments, further includes:
[0039] The reinforcing component includes a fixing plate 30, a socket 31, a connecting plate 32, and a pad 34. The fixing plate 30 is fixed to both sides of the upper end of the L-shaped support plate 20. The socket 31 is opened in the middle of the fixing plate 30. The connecting plate 32 is inserted into the socket 31. The pad 34 is fixed to one end of the connecting plate 32 and is movably connected to the lower end of the support block 27.
[0040] The reinforcing components also include a pull plate 33, which is fixed to the other end of the connecting plate 32 away from the support block 27;
[0041] The fixed plate 30 and the connecting plate 32 serve as a connection, the insertion hole 31 facilitates the movement of the connecting plate 32, the pull plate 33 facilitates the hand operation of the connecting plate 32, and the pad block 34 is used to support the support block 27.
[0042] Working principle:
[0043] When the support block 27 moves the rubber pad 28 upward and presses against the rotating shaft 11, it pushes the pull plate 33, causing the connecting plate 32 to move along the insertion hole 31 on the fixed plate 30, which in turn moves the pad 34 below the support block 27. When it is necessary to rotate the V-shaped mixing tank 12, pull out the pad 34 below the support block 27 and move the support block 27 downward away from the rotating shaft 11.
[0044] This step provides support for the support block 27, reduces the pressure on the adjusting rod 25, and further improves the service life of the V-type mixer.
[0045] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A precision batching and mixing device for the production of thermal and sound insulation materials, characterized in that, include: V-type mixer, the V-type mixer includes a support base (10), a rotating shaft (11) and a V-type mixing tank (12). One end of the rotating shaft (11) is rotatably connected to the inside of the support base (10), and the other end of the rotating shaft (11) is connected to both ends of the V-type mixing tank (12). Support assembly, the support assembly includes an L-shaped support plate (20), a threaded hole (23), an adjusting rod (25) and a support block (27). The L-shaped support plate (20) is fixed inside the support base (10) and located below the rotating shaft (11). The threaded hole (23) is opened in the middle of the upper end of the L-shaped support plate (20). The adjusting rod (25) is screwed into the threaded hole (23). The support block (27) is rotatably connected to the upper end of the adjusting rod (25).
2. The precision batching and mixing equipment for the production of heat insulation and sound insulation materials according to claim 1, characterized in that: The support assembly also includes mounting holes (21) and reinforcing plates (22). The mounting holes (21) are opened in the middle of the side of the L-shaped support plate (20) and are fixed to the support base (10) by bolts. The reinforcing plates (22) are fixed on both sides of the L-shaped support plate (20).
3. The precision batching and mixing equipment for the production of heat insulation and sound insulation materials according to claim 1, characterized in that: The support assembly also includes a limiting hole (24) and a limiting rod (26). The limiting hole (24) is opened at the upper end of the L-shaped support plate (20) and located on both sides of the threaded hole (23). One end of the limiting rod (26) is fixed below the support block (27), and the other end is inserted into the limiting hole (24).
4. The precision batching and mixing equipment for the production of heat insulation and sound insulation materials according to claim 1, characterized in that: The upper middle part of the support block (27) is provided with a trapezoidal groove, and a rubber pad (28) is fixed in the trapezoidal groove.
5. A precision batching and mixing device for the production of heat insulation and sound insulation materials according to claim 1, characterized in that: The V-type mixer also includes a discharge pipe (13), which is fixed at the lower end of the V-type mixing tank (12) and has a valve installed on it.
6. The precision batching and mixing equipment for the production of heat insulation and sound insulation materials according to claim 1, characterized in that: It also includes a reinforcing component, which includes a fixing plate (30), a socket (31), a connecting plate (32), and a pad (34). The fixing plate (30) is fixed on both sides of the upper end of the L-shaped support plate (20), the socket (31) is opened in the middle of the fixing plate (30), the connecting plate (32) is inserted into the socket (31), and the pad (34) is fixed on one end of the connecting plate (32) and is movably connected to the lower end of the support block (27).
7. A precision batching and mixing device for the production of heat insulation and sound insulation materials according to claim 6, characterized in that: The reinforcing component also includes a pull plate (33), which is fixed to the other end of the connecting plate (32) away from the support block (27).