Environment-friendly cement product waste recovery device

The enclosed design of the dual-shaft crushing rotor and sliding shielding components solves the problem of dust overflow during the crushing of cement product waste, achieving efficient recycling and reuse of waste materials, and is suitable for construction waste treatment scenarios.

CN224180992UActive Publication Date: 2026-05-01HUBEI QIANHONGYUAN BUILDING MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUBEI QIANHONGYUAN BUILDING MATERIALS CO LTD
Filing Date
2025-05-20
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

The dust and debris generated during the crushing of cement product waste affect environmental quality and the health of workers, and are also detrimental to recycling operations.

Method used

The device employs a dual-shaft crushing rotor and sliding shielding components to form a closed space. Waste is transported by a belt conveyor, and the crushing status is monitored through a transparent observation window. A dust collection box collects dust, achieving a closed design to prevent dust from overflowing.

Benefits of technology

It effectively prevents dust from spilling out during the crushing process, ensuring a clean working environment and the health of workers, and achieving efficient recycling and reuse of waste materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an environment-friendly cement product waste recovery device, and belongs to the technical field of cement product waste recovery. A belt conveyor is arranged in the mounting frame; two side plates are mounted on the two sides of the top end of the mounting frame through screws; a first shielding part is arranged between the two side plates in a sliding manner; a second shielding part is arranged on the top surface of the mounting frame; the first shielding part slides outside the top end of the second shielding part. The belt conveyor is arranged in the mounting frame, the second shielding part is arranged on the top surface of the mounting frame, the first shielding part slides outside the top end of the second shielding part, and the transparent observation windows are additionally arranged at the tops of the first shielding part and the second shielding part, so that the crushing state is convenient to monitor; and the recovery box and the crushing assembly in work are protected through the first shielding part and the second shielding part, a closed space is formed, and dust is prevented from overflowing in the crushing process.
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Description

An environmentally friendly cement product waste recycling device Technical Field

[0001] This utility model relates to the field of cement product waste recycling technology, specifically an environmentally friendly cement product waste recycling device. Background Technology

[0002] Cement waste is mainly generated during the demolition of old houses and infrastructure construction, leading to a lack of suitable disposal methods. Reusing discarded cement blocks not only solves the problem of raw material shortages but also generates considerable profits. Cement waste can be crushed to produce coarse and fine aggregates, which can be used to produce concrete and mortar of corresponding strength grades or to make building materials such as blocks, wall panels, and floor tiles. Alternatively, it can be added to solidification materials for use in the base layer of highway pavements, thereby reducing resource waste. With the widespread application of cement, cement products are produced and used in large quantities, and the resulting cement product waste can be recycled using recycling devices to ensure the full utilization of materials.

[0003] When cement waste crushing and recycling equipment is in operation, the waste generated during crushing will produce a large amount of dust and debris. The debris flying out is not conducive to the recycling operation, and the dust flying in the workshop will not only affect the environmental quality of the workshop, but also harm the health of the workers. Summary of the Invention

[0004] The purpose of this utility model is to provide an environmentally friendly cement product waste recycling device, which crushes cement product waste through a dual-shaft crushing rotor, and slides the first shielding part and the second shielding part to form a closed space to prevent dust from overflowing during the crushing process.

[0005] This utility model is achieved through the following technical solution:

[0006] This utility model is an environmentally friendly cement product waste recycling device, including a recycling bin, a crushing component on the recycling bin, an installation frame on the top of the recycling bin, a belt conveyor inside the installation frame, two side plates on both sides of the top of the installation frame by screws, a first shielding part slidably arranged between the two side plates, a second shielding part arranged on the top surface of the installation frame, and the first shielding part sliding outside the top of the second shielding part.

[0007] The second shielding part includes a U-shaped plate with a back plate at one end. Both the U-shaped plate and the back plate are located on the top surface of the mounting frame. The first shielding part and the second shielding part have the same structure. Both the first shielding part and the second shielding part have an opening at one end. The first shielding part is slidably fitted onto the second shielding part.

[0008] Furthermore, the top surface of the recycling bin is connected to the first connecting hopper, the top of the first connecting hopper is connected to the connecting frame, the top of the connecting frame is connected to the second connecting hopper, and the second connecting hopper is connected to the mounting frame.

[0009] Furthermore, an opening is provided on one side of the first connecting hopper, and the first connecting hopper slides into the dust collection box through the opening.

[0010] Furthermore, a crushing component is installed inside the connecting frame.

[0011] Furthermore, the crushing assembly includes a dual-shaft crushing rotor and a first motor base. The dual-shaft crushing rotor is disposed inside the connecting frame via bearings and a mounting base. The first motor base is disposed on the outer side wall of the connecting frame. Two motors are mounted on the first motor base, and the output shafts of the two motors are connected to the dual-shaft crushing rotor.

[0012] Furthermore, a discharge port is provided on the bottom surface of the mounting frame, which is connected to the second connecting hopper, and support legs are provided on the bottom surface of the mounting frame.

[0013] Furthermore, a second motor mount is provided on the belt conveyor. The second motor mount is located on the outer wall of the mounting frame, and a motor is installed on the second motor mount. The motor is electrically connected to the belt conveyor.

[0014] This utility model has the following beneficial effects:

[0015] The present invention has a belt conveyor installed inside the mounting frame, and a second shielding part is provided on the top surface of the mounting frame. The first shielding part slides outside the top of the second shielding part. A transparent observation window is installed on the top of the first shielding part and the second shielding part to facilitate monitoring of the crushing status. The first shielding part and the second shielding part protect the recycling box and crushing components in operation, forming a closed space to prevent dust from overflowing during the crushing process.

[0016] The recycling bin of this utility model has a crushing component inside the connecting frame. The motors connected to the two rotor shafts of the dual-shaft crushing rotor have opposite output directions, so that the two rotors of the dual-shaft crushing rotor rotate in opposite directions. The blades interlock and crush each other. Through the linkage of conveying, crushing and dust collection modules, the waste is efficiently recycled. The closed design meets environmental protection requirements and is suitable for construction waste treatment scenarios.

[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0018] Figure 1 is a schematic diagram of the recycling device;

[0019] Figure 2 is a schematic diagram of the left side structure when the first and second shielding parts overlap;

[0020] Figure 3 is a schematic diagram of the right side structure when the first and second shielding parts overlap;

[0021] Figure 4 is a schematic diagram of the internal structure of the mounting frame;

[0022] Figure 5 is a schematic diagram of the structure when the recycling bin and the dust collection bin are separated.

[0023] In the diagram: 1. Recycling bin; 101. First connecting hopper; 102. Connecting frame; 103. Dust collection bin; 104. Second connecting hopper; 2. Crushing assembly; 201. Dual-shaft crushing rotor; 202. First motor base; 3. Mounting frame; 301. Discharge port; 302. Support leg; 303. Side plate; 4. Belt conveyor; 401. Second motor base; 5. First shielding part; 6. Second shielding part; 601. U-shaped plate; 602. Back plate. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please refer to Figures 1-5. This utility model provides a technical solution: an environmentally friendly cement product waste recycling device, including a recycling box 1. The recycling box 1 serves as a temporary storage and primary crushing container for waste. It adopts a double-layer structure, with an inner layer of high manganese steel lining to resist the friction of cement fragments and an outer layer of welded steel frame. The middle layer is filled with sound insulation cotton to reduce noise. The side wall integrates a frequency-adjustable vibrator to prevent waste accumulation. A crushing component 2 is set on the recycling box 1, and an installation frame 3 is installed on the top of the recycling box 1.

[0026] The mounting frame 3 is equipped with a belt conveyor 4, and a second motor base 401 is installed on the belt conveyor 4. The second motor base 401 is located on the outer wall of the mounting frame 3, and a motor is installed on the second motor base 401. The motor is electrically connected to the belt conveyor 4. The belt conveyor 4 is made of wear-resistant steel wire rope core rubber belt with anti-slip texture added to the surface. The second motor base 401 has a built-in reducer and is equipped with an anti-deviation device and an emergency pull rope switch.

[0027] Two side plates 303 are installed on both sides of the top of the mounting frame 3 by screws. A first shielding part 5 is slidably arranged between the two side plates 303. A second shielding part 6 is arranged on the top surface of the mounting frame 3. The first shielding part 5 slides outside the top of the second shielding part 6.

[0028] The second shielding part 6 includes a U-shaped plate 601, with a back plate 602 at one end of the U-shaped plate 601. Both the U-shaped plate 601 and the back plate 602 are located on the top surface of the mounting frame 3. The U-shaped plate 601 and the back plate 602 are made of 304 stainless steel, and silicone sealing strips are embedded at the joints. A transparent observation window is installed on the top of the first shielding part 5 and the second shielding part 6 to facilitate monitoring of the crushing state.

[0029] The first shielding part 5 and the second shielding part 6 have the same structure. Both the first shielding part 5 and the second shielding part 6 have an opening at one end. The first shielding part 5 is slidably sleeved on the second shielding part 6. The first shielding part 5 and the second shielding part 6 protect the recycling box 1 and the crushing component 2 during operation. The first shielding part 5 and the second shielding part 6 form a closed space through a sliding nesting structure to prevent dust from overflowing during the crushing process. The design of the U-shaped plate 601 and the back plate 602 enhances the sealing performance. The side plate 303 is fixed with screws to ensure stability.

[0030] The top surface of the recycling bin 1 is connected to the first connecting hopper 101. An opening is opened on one side of the first connecting hopper 101. The first connecting hopper 101 slides into the dust collection box 103 through the opening. The top of the first connecting hopper 101 is connected to the connecting frame 102. The dust collection box 103 can be slid out for periodic cleaning.

[0031] The connecting frame 102 is equipped with a crushing component 2, which includes a dual-shaft crushing rotor 201 and a first motor base 202. The motor base 202 is equipped with rubber damping pads and spring shock absorbers to reduce the vibration transmitted to the housing. The outer shell of the motor base 202 can be quickly disassembled, with reserved heat dissipation holes and integrated dustproof mesh. The dual-shaft crushing rotor 201 is set inside the connecting frame 102 through bearings and mounting seats. The first motor base 202 is set on the outer side wall of the connecting frame 102. The rotor shaft of the dual-shaft crushing rotor 201 is made of alloy steel with heat treatment and laser-coated tungsten carbide coating on the surface. The blade is a detachable alloy steel module with a serrated cutting edge to enhance the shearing force.

[0032] Two motors are installed on the first motor base 202. The motors are YE3 series high-efficiency and energy-saving models. The speed is adjusted by a frequency converter to adapt to waste materials of different hardness. The output shafts of the two motors are connected to the dual-shaft crushing rotor 201. The output directions of the motors connected to the two rotor shafts of the dual-shaft crushing rotor 201 are opposite, so that the two rotors of the dual-shaft crushing rotor 201 rotate in opposite directions. The blades interlock and mesh with each other. After the cement product waste enters the gap between the blades, it is subjected to multiple forces such as shearing, tearing, and squeezing, and is crushed into small pieces. The blades are densely arranged, and the cement product waste is continuously crushed under the drive of the rotor, thus achieving pulverization.

[0033] The top of the connecting frame 102 is connected to the second connecting bucket 104, which is connected to the mounting frame 3. The bottom surface of the mounting frame 3 has a discharge port 301, which is connected to the second connecting bucket 104. The bottom surface of the mounting frame 3 is equipped with support legs 302. Through the linkage conveying, crushing, and dust collection modules, efficient recycling of waste materials is achieved. The closed design meets environmental protection requirements and is suitable for construction waste treatment scenarios. The discharge port 301 has a funnel-shaped design and is lined with ultra-high molecular weight polyethylene board to reduce material adhesion. The support legs 302 are height-adjustable anchor bolts, and shock-absorbing pads are added to the bottom.

[0034] When recycling cement product waste using the recycling device, cement product waste such as concrete blocks and bricks are evenly placed on the belt conveyor 4. The motor driven by the second motor base 401 drives the conveyor belt to move, conveying the waste into the mounting frame 3. The first shielding part 5 and the second shielding part 6 slide to form a closed space. The waste enters the second connecting hopper 104 through the conveyor, and then falls into the area of ​​the dual-shaft crushing rotor 201 inside the connecting frame 102. It is crushed by the dual-shaft crushing rotor 201. The crushed cement product waste enters the dust collection box 103 through the first connecting hopper 101 for collection. The dust collection box 103 is slidably disassembled to collect the crushed cement product waste, so that the crushed cement product waste can be used for recycled aggregate or roadbed filling and other purposes.

[0035] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An environmentally friendly cement product waste recycling device, comprising a recycling bin (1), characterized in that: The recycling bin (1) is equipped with a crushing component (2). A mounting frame (3) is installed on the top of the recycling bin (1). A belt conveyor (4) is installed inside the mounting frame (3). Two side plates (303) are installed on both sides of the top of the mounting frame (3) by screws. A first shielding part (5) is slidably arranged between the two side plates (303). A second shielding part (6) is arranged on the top surface of the mounting frame (3). The first shielding part (5) slides outside the top of the second shielding part (6). The second shielding part (6) includes a U-shaped plate (601). A back plate (602) is provided at one end of the U-shaped plate (601). The U-shaped plate (601) and the back plate (602) are both arranged on the top surface of the mounting frame (3). The first shielding part (5) and the second shielding part (6) have the same structure. An opening is provided at one end of both the first shielding part (5) and the second shielding part (6). The first shielding part (5) is slidably sleeved on the second shielding part (6).

2. The environmentally friendly cement product waste recycling device according to claim 1, characterized in that, The top surface of the recycling bin (1) is connected to the first connecting hopper (101), the top of the first connecting hopper (101) is connected to the connecting frame (102), the top of the connecting frame (102) is connected to the second connecting hopper (104), and the second connecting hopper (104) is connected to the mounting frame (3).

3. The environmentally friendly cement product waste recycling device according to claim 2, characterized in that, An opening is provided on one side of the first connecting hopper (101), and the first connecting hopper (101) slides into the dust collection box (103) through the opening.

4. The environmentally friendly cement product waste recycling device according to claim 2, characterized in that, The crushing component (2) is provided inside the connecting frame (102).

5. The environmentally friendly cement product waste recycling device according to claim 4, characterized in that, The crushing assembly (2) includes a dual-shaft crushing rotor (201) and a first motor base (202). The dual-shaft crushing rotor (201) is disposed inside the connecting frame (102) via bearings and a mounting base. The first motor base (202) is disposed on the outer side wall of the connecting frame (102). Two motors are mounted on the first motor base (202), and the output shafts of the two motors are connected to the dual-shaft crushing rotor (201).

6. The environmentally friendly cement product waste recycling device according to claim 2, characterized in that, The bottom surface of the mounting frame (3) has a discharge port (301), which is connected to the second connecting hopper (104). The bottom surface of the mounting frame (3) is provided with support legs (302).

7. The environmentally friendly cement product waste recycling device according to claim 1, characterized in that, A second motor mount (401) is provided on the belt conveyor (4). The second motor mount (401) is located on the outer wall of the mounting frame (3). A motor is installed on the second motor mount (401). The motor is electrically connected to the belt conveyor (4).