Water-soluble fertilizer reaction kettle cleaning device

Abstract

The utility model relates to the technical field of reaction kettle cleaning, in particular to a water-soluble fertilizer reaction kettle cleaning device which comprises a mounting frame, a connecting rod, a bottom plate, a gear ring, a sleeve, a conical pipe, a mounting assembly, a first driving motor and a gear. A winding disc used for winding a water pipe is rotationally connected between the two fixing arms, one ends of four connecting rods distributed in a rectangular array mode are installed at the right end of the bottom of the installation frame, a bottom plate is installed at the other ends of the connecting rods, a gear ring is rotationally connected to the center of the top of the bottom plate through a sliding groove, and a sleeve is connected to the inner ring of the gear ring. The bottom of the sleeve is in threaded connection with a conical pipe; the first driving motor is arranged, the sleeve and the conical pipe are driven to rotate through meshing transmission of the gear and the gear ring during operation, impurities attached to the outer wall of a water pipe can be effectively scraped away through the design of the conical pipe during rewinding of the winding disc, and the impurities are prevented from being accumulated for a long time.

Description

A water-soluble fertilizer reactor cleaning device Technical Field

[0001] This utility model relates to the field of reactor cleaning technology, and in particular to a water-soluble fertilizer reactor cleaning device. Background Technology

[0002] The water-soluble fertilizer reactor cleaning device is a highly efficient cleaning equipment specifically designed to remove residual fertilizer, chemical deposits, and stubborn dirt from reactors. This device uses a high-pressure water pump to generate a powerful water jet, which, combined with a rotating nozzle, thoroughly washes the reactor's inner wall, agitator, and hard-to-reach areas, effectively breaking down clumps and preventing cross-contamination. Its automated design allows for adjustment of water pressure and temperature to suit different cleaning needs, significantly improving cleaning efficiency while reducing water consumption. This ensures production hygiene meets industry standards, guarantees stable product quality, and is suitable for the regular maintenance of reactors in chemical, agricultural, and other fields.

[0003] Existing water-soluble fertilizer reactor cleaning devices use a winch to lower a water pipe connected to a three-dimensional nozzle into the reactor for rinsing. During cleaning, impurities from inside the reactor easily adhere to the outer wall of the water pipe. Even after the water pipe is recovered, these impurities remain on its outer wall, which can easily lead to corrosion of the water pipe.

[0004] Therefore, in view of the problem that the existing water-soluble fertilizer reactor cleaning device cannot remove impurities when recovering water pipes, and that impurities adhering to the outer wall will corrode the water pipes, there is an urgent need to design a new type of water-soluble fertilizer reactor cleaning device. Summary of the Invention

[0005] To overcome the problem that existing water-soluble fertilizer reactor cleaning devices cannot scrape off impurities when recycling water pipes, and that impurities adhering to the outer wall will corrode the water pipes.

[0006] The technical solution of this utility model is as follows: a water-soluble fertilizer reactor cleaning device, comprising an installation frame, connecting rods, a base plate, a gear ring, a sleeve, a tapered tube, an installation assembly, a first drive motor, and a gear. Two fixed arms are installed on the left side of the inner part of the installation frame, and a winding disc for winding water pipes is rotatably connected between the two fixed arms. One end of four connecting rods arranged in a rectangular array is installed on the bottom right end of the installation frame, and the other end of the connecting rods is installed on the base plate. A gear ring is rotatably connected to the top center of the base plate through a sliding groove. A sleeve is connected to the inner ring of the gear ring, and a tapered tube is threaded to the bottom of the sleeve. An installation assembly is provided on the top right front side of the base plate. A first drive motor is installed on the top inner side of the installation assembly, and a gear is connected to the output end of the first drive motor. The gear meshes with the gear ring.

[0007] Preferably, by setting a first drive motor, its output end drives the gear to rotate during operation. When the gear rotates, it can drive the gear ring meshing with it to rotate synchronously. The rotation of the gear can drive the sleeve and the tapered tube to rotate. The water pipe passes through the inside of the sleeve and the tapered tube and its outer surface is in contact with the bottom of the tapered tube. When the winding disc rewinds, the tapered tube can scrape off the impurities adhering to the outer wall of the water pipe, avoiding the problem of impurities adhering to the outer wall of the water pipe for a long time, which would cause the outer wall of the water pipe to be corroded.

[0008] Preferably, a positioning plate is installed at the center of the four connecting rods, and two sets of supports are provided on the top of the positioning plate. Each set of supports is rotatably connected to a brush roller for wiping via a bearing.

[0009] Preferably, each set of supports is rotatably connected to a transmission wheel at its front end. The shaft of the transmission wheel passes through the corresponding support and is connected to the front end of the roller. A belt is fitted on the outer side of the two transmission wheels. A support plate is installed at the right position of the front end of the positioning plate. A second drive motor is installed on the top of the support plate. The output end of the second drive motor is connected to the center position of the front side of the right transmission wheel.

[0010] Preferably, the bottom right end of the mounting frame has a channel, which is L-shaped. Both ends of the channel are fitted with fixing rings, and each fixing ring is connected to one end of two springs. The other end of the springs is fitted with a clamp for positioning the water pipe.

[0011] Preferably, each of the four top corners of the mounting frame is equipped with a column, and the end of the column away from the mounting frame is provided with a connecting plate for connecting to the external frame. Each of the four top corners of the connecting plate is provided with a connecting hole.

[0012] Preferably, a mounting plate is installed on the front surface of the front fixed arm at the position corresponding to the center of the winding disc. Fixing bolts for fixing are installed at the four corners of the front side of the mounting plate, and a third drive motor for driving the winding disc to rotate is provided at the center of the front side of the mounting plate.

[0013] Preferably, the mounting components include a fixing plate, positioning bolts, and a bracket; the fixing plate is provided on the top right front side of the base plate, the positioning bolts are provided at the four corners of the top of the fixing plate, and the bracket is installed at the top center of the fixing plate, with the top of the bracket connected to the top of the first drive motor.

[0014] The beneficial effects of this utility model are:

[0015] 1. By setting a first drive motor, the sleeve and tapered tube are driven to rotate through the meshing transmission of gear ring during operation. When the winding reel is rewinding, the tapered tube design can effectively scrape off the impurities attached to the outer wall of the water pipe, preventing these impurities from accumulating for a long time. Cleaning can be carried out every time the reel is wound, which can prevent impurities from corroding the outer wall of the water pipe, thereby extending the service life of the water pipe. Its structure is simple, easy to install, and significantly improves the maintenance efficiency and durability of the water pipe. Attached Figure Description

[0016] Figure 1 shows a three-dimensional structural schematic diagram of a water-soluble fertilizer reactor cleaning device according to this utility model.

[0017] Figure 2 shows a three-dimensional structural diagram of the winding disc of a water-soluble fertilizer reactor cleaning device according to this utility model.

[0018] Figure 3 shows a three-dimensional structural diagram of the clamping plate of a water-soluble fertilizer reactor cleaning device according to this utility model.

[0019] Figure 4 shows a half-section three-dimensional structural diagram of the channel of a water-soluble fertilizer reactor cleaning device according to this utility model.

[0020] Figure 5 shows a three-dimensional structural diagram of the brush roller of a water-soluble fertilizer reactor cleaning device according to this utility model.

[0021] Figure 6 shows a three-dimensional structural diagram of the toothed ring of a water-soluble fertilizer reactor cleaning device according to this utility model.

[0022] Explanation of reference numerals in the attached drawings: 1. Mounting frame; 2. Fixing arm; 3. Winding disc; 4. Connecting rod; 5. Base plate; 6. Gear ring; 7. Sleeve; 8. Tapered tube; 91. Fixing plate; 92. Positioning bolt; 93. Bracket; 10. First drive motor; 11. Gear; 12. Positioning plate; 13. Support; 14. Brush roller; 15. Transmission wheel; 16. Belt; 17. Support plate; 18. Second drive motor; 19. Channel; 20. Fixing ring; 21. Spring; 22. Clamping plate; 23. Column; 24. Connecting plate; 25. Connecting hole; 26. Mounting plate; 27. Fixing bolt; 28. Third drive motor. Detailed Implementation

[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0024] Please refer to Figures 1-6. This utility model provides an embodiment: a water-soluble fertilizer reactor cleaning device, including a mounting frame 1, connecting rods 4, a base plate 5, a gear ring 6, a sleeve 7, a tapered tube 8, a mounting assembly, a first drive motor 10, and a gear 11. Two fixed arms 2 are mounted on the left inner end of the mounting frame 1, and a winding disc 3 for winding water pipes is rotatably connected between the two fixed arms 2. Four connecting rods 4 arranged in a rectangular array are mounted on one end of the bottom right end of the mounting frame 1. The other end of the connecting rods 4 is mounted on the base plate 5. A gear ring 6 is rotatably connected to the top center of the base plate 5 via a sliding groove. A sleeve 7 is connected to the inner ring of the gear ring 6, and a tapered tube 8 is threaded to the bottom of the sleeve 7. A mounting bracket is provided on the top right front side of the base plate 5. The component has a first drive motor 10 installed on the top inner side. The output end of the first drive motor 10 is connected to a gear 11, which meshes with a gear ring 6. By configuring the first drive motor 10, the output shaft drives the gear 11 to rotate during operation. The gear 11 and the gear ring 6 form a meshing transmission, thereby driving the gear ring 6 to rotate synchronously. The gear ring 6 drives the sleeve 7 and the tapered tube 8 to rotate. The water pipe passes through the cavity inside the sleeve 7 and the tapered tube 8. Its outer surface is in contact with the scraping edge at the end of the tapered tube 8. When the winding disc 3 performs the recycling action, the rotating tapered tube 8 scrapes the outer surface of the water pipe, effectively removing the deposits attached to the pipe wall and preventing the long-term retention of pollutants from causing chemical corrosion or physical damage to the water pipe.

[0025] Please refer to Figures 2-5. In this embodiment, a positioning plate 12 is installed at the center of the four connecting rods 4. Two sets of supports 13 are provided on the top of the positioning plate 12. Each set of supports 13 is rotatably connected to a wiping roller 14 via bearings. By setting the wiping roller 14, the water pipe will pass through the wiping roller 14 when it rewinds. The wiping roller 14 can absorb the residual water on the outer wall of the water pipe. A transmission wheel 15 is rotatably connected to the front end of each set of supports 13. The shaft of the transmission wheel 15 passes through the corresponding support 13 and is connected to the front end of the wiping roller 14. A belt 16 is sleeved on the outer side of the two transmission wheels 15. A support plate 17 is installed at the right side of the front end of the positioning plate 12. A second drive motor 18 is installed on the top of the support plate 17. The output end of the second drive motor 18 is aligned with the center of the front side of the right transmission wheel 15. The two rollers 14 are connected in phase. By setting a second drive motor 18, its output end can drive a transmission wheel 15 connected to it to rotate during operation. Through the linkage of belt 16, it drives another transmission wheel 15 to rotate synchronously, thereby driving the two rollers 14 to rotate. A channel 19 is opened at the bottom right end of the mounting frame 1. The channel 19 is L-shaped. Both ends of the channel 19 are equipped with fixing rings 20. The inside of each fixing ring 20 is connected to one end of two springs 21. The other end of the springs 21 is equipped with a clamp 22 for positioning the water pipe. By setting the L-shaped channel 19, the water pipe passes through the inside of the channel 19. Its outer wall contacts the clamp 22, causing the clamp 22 to squeeze the springs 21. The rebound force of the springs 21 can assist in positioning the water pipe, and this force will not affect the normal unwinding of the water pipe.

[0026] Please refer to Figures 1-6. In this embodiment, each of the four top corners of the mounting frame 1 is equipped with a column 23. The end of the column 23 away from the mounting frame 1 is provided with a connecting plate 24 for connecting to the external frame. Each of the four top corners of the connecting plate 24 is provided with a connecting hole 25. By setting the column 23 and the connecting plate 24, it is easy to connect and install the entire device with the external frame. The front surface of the front fixing arm 2 is equipped with a mounting plate 26 corresponding to the center of the winding disc 3. Each of the four front corners of the mounting plate 26 is equipped with a fixing bolt 27 for fixing. The center of the front of the mounting plate 26 is provided with a drive for the winding disc. The third drive motor 28 rotates and controls the rotation of the winding disc 3 during operation, thereby realizing the winding and unwinding function of the water pipe. The mounting components include a fixing plate 91, positioning bolts 92, and a bracket 93. The fixing plate 91 is set on the top right front side of the base plate 5. Positioning bolts 92 are set at the four corners of the top of the fixing plate 91. The bracket 93 is installed at the top center of the fixing plate 91. The top of the bracket 93 is connected to the top of the first drive motor 10. By setting the positioning bolts 92, the fixing plate 91 can be positioned, improving the stability of the first drive motor 10 during operation.

[0027] During operation, the third drive motor 28 is started to drive the winding reel 3 to unwind, and the water pipe slowly descends into the reactor for rinsing. After rinsing, the third drive motor 28 rotates to wind the water pipe. During the winding process, the first drive motor 10 and the second drive motor 18 are started. The first drive motor 10 drives the gear 11 to rotate. The gear 11 drives the sleeve 7 and the tapered tube 8 to rotate synchronously through the meshing transmission of the gear ring 6, so that the end of the tapered tube 8 can scrape off the impurities adhering to the outer wall of the water pipe. The second drive motor 18 drives the transmission wheel 15 on one side to rotate, and drives the two brush rollers 14 to rotate synchronously through the belt 16, thereby wiping the residual water on the outer wall of the water pipe. During the winding and unwinding process, the rebound force of the spring 21 will keep the clamp 22 in contact with the outer wall of the water pipe, and assist in positioning the water pipe.

[0028] Through the above steps, by setting the first drive motor 10, the drive output shaft drives the gear 11 to rotate during the operation phase. The gear 11 and the synchronous drive gear ring 6 generate rotational motion. The gear ring 6 drives the sleeve 7 and the conical tube 8 to rotate synchronously. The water pipe passes through the inner cavity of the sleeve 7 assembly and the conical tube 8, and its outer surface always maintains contact with the end of the conical tube 8. When the winding disc 3 performs the recycling operation, the rotating conical tube 8 performs continuous scraping operation on the outer surface of the water pipe, effectively removing the impurities deposited on the pipe wall and avoiding long-term adhesion of pollutants that cause chemical corrosion or mechanical damage to the water pipe. This solves the problem that in the existing water-soluble fertilizer reactor cleaning device, when the water pipe connected to the three-dimensional nozzle is lowered into the reactor for rinsing by unwinding with a winch, the outer wall of the water pipe is prone to sticking with impurities inside the reactor. After the water pipe is recycled, these impurities still stick to its outer wall, which can easily lead to corrosion of the water pipe.

Claims

1. A water-soluble fertilizer reaction kettle cleaning device, comprising a mounting frame (1); characterized in that: It also includes connecting rods (4), base plate (5), gear ring (6), sleeve (7), tapered tube (8), mounting assembly, first drive motor (10) and gear (11). Two fixed arms (2) are installed on the left side inside the mounting frame (1). A winding disc (3) for winding water pipe is rotatably connected between the two fixed arms (2). One end of four connecting rods (4) arranged in a rectangular array is installed on the bottom right end of the mounting frame (1). The other end of the connecting rods (4) is installed on the base plate (5). The top center of the base plate (5) is rotatably connected to the gear ring (6) through a sliding groove. The inner ring of the gear ring (6) is connected to the sleeve (7). The bottom of the sleeve (7) is threadedly connected to the tapered tube (8). The mounting assembly is set on the top right front side of the base plate (5). The first drive motor (10) is installed on the top inner side of the mounting assembly. The output end of the first drive motor (10) is connected to the gear (11). The gear (11) meshes with the gear ring (6).

2. The water-soluble fertilizer reactor cleaning device according to claim 1, characterized in that: A positioning plate (12) is installed in the middle of the four connecting rods (4). Two sets of supports (13) are provided on the top of the positioning plate (12). Each set of supports (13) is rotatably connected to a brush roller (14) for wiping via a bearing.

3. The water-soluble fertilizer reactor cleaning device according to claim 2, characterized in that: Each set of supports (13) has a drive wheel (15) rotatably connected to its front end. The shaft of the drive wheel (15) passes through the corresponding support (13) and is connected to the front end of the roller (14). A belt (16) is fitted on the outer side of the two drive wheels (15). A support plate (17) is installed on the right side of the front end of the positioning plate (12). A second drive motor (18) is installed on the top of the support plate (17). The output end of the second drive motor (18) is connected to the center of the front side of the drive wheel (15) on the right side.

4. The water-soluble fertilizer reactor cleaning device according to claim 1, characterized in that: The bottom right end of the mounting frame (1) has a channel (19). The channel (19) is L-shaped. Both ends of the channel (19) are equipped with fixing rings (20). The inside of the two fixing rings (20) is connected to one end of two springs (21). The other end of the springs (21) is equipped with a clamp (22) for positioning the water pipe.

5. The water-soluble fertilizer reactor cleaning device according to claim 1, characterized in that: The top four corners of the mounting frame (1) are each equipped with a column (23). The end of the column (23) away from the mounting frame (1) is provided with a connecting plate (24) for connecting with the external frame. The top four corners of the connecting plate (24) are each provided with a connecting hole (25).

6. The water-soluble fertilizer reactor cleaning device according to claim 1, characterized in that: A mounting plate (26) is installed on the front surface of the front fixed arm (2) at the position corresponding to the center of the winding disc (3). Fixing bolts (27) for fixing are installed at the four corners of the front side of the mounting plate (26). A third drive motor (28) for driving the winding disc (3) to rotate is provided at the center of the front side of the mounting plate (26).

7. The water-soluble fertilizer reactor cleaning device according to claim 1, characterized in that: The mounting components include a fixing plate (91), positioning bolts (92), and a bracket (93); a fixing plate (91) is provided on the top right front side of the base plate (5), positioning bolts (92) are provided at the four corners of the top of the fixing plate (91), and a bracket (93) is installed at the top center of the fixing plate (91). The top of the bracket (93) is connected to the top of the first drive motor (10).

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