Chemical pipeline inner wall scale removing device

Abstract

The utility model relates to the technical field of chemical pipeline inner wall cleaning, and discloses a chemical pipeline inner wall scale removing device which comprises a moving assembly, the moving assembly is used for moving in a pipeline, the moving assembly comprises a shell, a mounting frame and moving wheels, the shell is fixedly connected with the mounting frame, the moving wheels are symmetrically arranged on the shell and the moving wheels, and the moving wheels are fixedly connected with the mounting frame. The moving wheel at one end is driven by a motor, and each moving wheel penetrates through the shell and the mounting frame; the cleaning assembly is arranged on the shell and the mounting frame, the cleaning assembly is used for cleaning the inner wall of the pipeline, the cleaning assembly comprises a first bevel gear, a second bevel gear and a cleaning block, the device is placed in the chemical pipeline, after the moving wheels make contact with the inner wall of the pipeline, the moving wheel at one end is driven by a motor to rotate, and the cleaning block is driven by the motor to rotate; by means of the moving mode of the device, the problem of failure caused by elastic fatigue abrasion due to elastic connection of the moving wheels is solved.

Description

A device for removing scale buildup on the inner walls of chemical pipelines Technical Field

[0001] This utility model belongs to the field of chemical pipeline inner wall cleaning technology, specifically, it relates to a device for removing scale buildup on the inner wall of chemical pipelines. Background Technology

[0002] Scale buildup on the inner walls of chemical pipelines is a common problem in industrial production, which can lead to pipeline blockage, reduced heat transfer efficiency, increased corrosion risk, and even safety hazards. Appropriate removal methods must be selected for different types of scale (such as carbonates, sulfates, silicates, organic matter, or microbial slime).

[0003] A document with publication number (CN220804799U) discloses a desulfurization pipeline scaling cleaning device, which relates to the field of pipeline cleaning technology. The desulfurization pipeline scaling cleaning device includes a support frame and a rotating frame installed on one side of the support frame. A cleaning unit is fixedly installed on the upper end of the rotating frame. When the drive device of the support frame drives inward, the drive motor can drive the rotating frame to rotate, and then the bristles evenly distributed on the upper end rotate and clean the inner cavity of the desulfurization pipeline, so as to prevent scaling in the inner cavity of the desulfurization pipeline from affecting the normal emission of gas.

[0004] The aforementioned device moves within the pipe via the elastic setting of the moving wheels. However, due to the elastic setting of the moving wheels, elastic fatigue and wear occur after prolonged use, causing the aforementioned device to fail to achieve the effect of moving within the pipe.

[0005] In view of this, this utility model is proposed. Summary of the Invention

[0006] To solve the technical problem of cleaning the inner wall of chemical pipelines, the basic concept of the technical solution adopted by this utility model is as follows:

[0007] A device for removing scale buildup on the inner wall of a chemical pipeline includes a moving component for moving within the pipeline. The moving component includes a housing, a mounting frame, and moving wheels. The housing and the mounting frame are fixedly connected. The moving wheels are symmetrically arranged on the housing and the mounting frame, and one of the moving wheels is driven by a motor. Each moving wheel passes through the housing and the mounting frame. A cleaning component is also included, which is disposed on the housing and the mounting frame and is used to clean the inner wall of the pipeline.

[0008] In a preferred embodiment of the present invention, the cleaning component includes a first bevel gear, a second bevel gear, and a cleaning block. The first bevel gears are symmetrically arranged on the moving wheel, and each first bevel gear meshes with a second bevel gear. The corresponding cleaning block is elastically connected to the second bevel gear, and the cleaning block array is arranged on the mounting frame.

[0009] In a preferred embodiment of this utility model, each of the cleaning blocks is connected to a drive belt, and the cleaning blocks that are not elastically connected to the second bevel gear are driven by the drive belt.

[0010] In a preferred embodiment of this utility model, each cleaning block is linearly slidably connected with a transmission column, each transmission column is rotatably connected to the mounting frame, the corresponding transmission column is fixedly connected to the second bevel gear, and the other transmission columns are connected to the transmission belt.

[0011] In a preferred embodiment of the present invention, a first spring is provided between each cleaning block and the transmission column, and the end of each first spring is fixedly connected to the corresponding cleaning block and the transmission column.

[0012] In a preferred embodiment of this utility model, a mounting column is fixedly connected to the housing, and drive motors are symmetrically arranged on the mounting column. Each drive motor is fixedly connected to the mounting column, and a connecting rod is fixedly connected to the output end of each drive motor.

[0013] In a preferred embodiment of the present invention, each connecting rod is slidably connected to a connecting block, and each connecting block is fixedly connected to a cleaning disc. A second spring is provided between the corresponding connecting rod and the connecting block, and the end of each second spring is fixedly connected to the corresponding connecting rod and the connecting block.

[0014] In a preferred embodiment of this utility model, a first spray block is fixedly connected to the mounting frame, a second spray block is fixedly connected to the mounting column, a scraper is inclinedly arranged on the mounting column, the scraper is fixedly connected to the mounting column, and the scraper is arc-shaped as a whole.

[0015] Compared with the prior art, the present invention has the following advantages:

[0016] 1. A scale removal device for the inner wall of a chemical pipeline, wherein the device is placed inside the chemical pipeline and the moving wheel contacts the inner wall of the pipeline. One end of the moving wheel is driven to rotate by a motor. During the rotation, the housing and mounting bracket are moved. The movement method of this device avoids the failure problem caused by elastic fatigue wear of the elastic connection through the moving wheel.

[0017] 2. This is a chemical pipeline internal wall scaling removal device. The cleaning block rotates while moving and continuously rubs against the inner wall of the chemical pipeline. In the process of friction, the inner wall of the chemical pipeline is cleaned by friction. It realizes rotational friction under linear movement, improves the lateral friction force, and improves the cleaning effect of the inner wall of the chemical pipeline.

[0018] 3. This is a chemical pipeline internal wall scale removal device. The brushes on the cleaning disc are arranged in a petal shape. Under this design, the petal-shaped bristles can be dispersed into different layers to conform to complex surfaces and reduce cleaning dead corners. The dense and layered bristles can contact more stains at the same time, improve the efficiency of a single cleaning, and are suitable for emergency treatment of stubborn dirt.

[0019] 4. This chemical pipeline internal wall scaling removal device, through the setting of a first spring and a second spring, ensures that the cleaning block and cleaning disc are in close contact with the internal wall of the chemical pipeline.

[0020] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description

[0021] In the attached diagram:

[0022] Figure 1 is a three-dimensional schematic diagram of the present invention;

[0023] Figure 2 is a schematic diagram of the structure on the mounting bracket of this utility model;

[0024] Figure 3 is a schematic diagram of the bottom structure of the mounting bracket of this utility model;

[0025] Figure 4 is a schematic diagram of the structure on the mounting column of this utility model;

[0026] Figure 5 is a schematic diagram of the structure between the mounting column and the cleaning tray of this utility model.

[0027] In the diagram: 1. Housing; 11. Mounting bracket; 12. Moving wheel; 13. First bevel gear; 14. Second bevel gear; 15. Transmission belt; 2. Mounting column; 21. Scraper; 3. Cleaning block; 31. First spring; 32. Transmission column; 4. Cleaning disc; 41. Drive motor; 42. Connecting rod; 43. Second spring; 44. Connecting block; 5. First spray block; 51. Second spray block. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model.

[0029] Please refer to Figures 1-5. A scale removal device for the inner wall of a chemical pipeline includes a moving component for moving within the pipeline. The moving component includes a housing 1, a mounting frame 11, and moving wheels 12. The housing 1 and the mounting frame 11 are fixedly connected. The moving wheels 12 are symmetrically arranged on the housing 1 and the mounting frame 11, and one end of the moving wheel 12 is driven by a motor. Each moving wheel 12 passes through the housing 1 and the mounting frame 11. A cleaning component is also included, which is disposed on the housing 1 and the mounting frame 11. The cleaning component is used to clean the inner wall of the pipeline. When the device is placed inside the chemical pipeline, after the moving wheels 12 come into contact with the inner wall of the pipeline, one end of the moving wheel 12 rotates under the drive of the motor. During rotation, the housing 1 and the mounting frame 11 move. This method of movement avoids the failure problem caused by elastic fatigue wear of the elastic connection through the moving wheels. During the movement of the device, the cleaning component cleans the inner wall of the chemical pipeline.

[0030] The dimensions of this device are not fixed. The device of corresponding dimensions is used for chemical pipelines of different sizes. The scope of flexibility in adapting to pipeline size mentioned in the prior art is limited, and therefore it is not a full-size pipeline inner diameter adaptation.

[0031] The cleaning component includes a first bevel gear 13, a second bevel gear 14, and cleaning blocks 3. The first bevel gears 13 are symmetrically arranged on the moving wheels 12, and each first bevel gear 13 meshes with a second bevel gear 14. The corresponding cleaning blocks 3 are elastically connected to the second bevel gear 14, and the cleaning blocks 3 are arrayed on the mounting frame 11. Each cleaning block 3 is driven by a transmission belt 15. Cleaning blocks 3 not elastically connected to the second bevel gear 14 are driven by the transmission belt 15. Each cleaning block 3 is linearly slidably connected to a transmission column 32, and each transmission column 32 is rotatably connected to the mounting frame 11. The corresponding transmission column 32 is fixedly connected to the second bevel gear 14, while the other transmission columns 32 are driven by the transmission belt 15. A first spring 31 is provided between each cleaning block 3 and the transmission column 32, and the end of each first spring 31 is fixedly connected to the corresponding cleaning block 3 and transmission column 32. The moving wheel 12 drives the corresponding first bevel gear 13 during its movement, and the first bevel gear 13 meshes with the second bevel gear 14. The second bevel gear 14 drives the corresponding transmission column 32 to rotate during its movement, and the transmission columns 32 rotate together through the transmission belt 15. The transmission column 32 drives the corresponding cleaning block 3 to rotate during the movement of this device. The cleaning block 3 rotates during its movement and continuously rubs against the inner wall of the chemical pipeline. During the friction, the inner wall of the chemical pipeline is cleaned by friction, realizing rotational friction under linear movement, improving the lateral friction force, and improving the cleaning effect of the inner wall of the chemical pipeline. After the cleaning block 3 contacts the inner wall of the chemical pipeline, it is pushed upward. The cleaning block 3 compresses the first spring 31. The first spring 31 is deformed and applies the deformation force to the cleaning block 3, making the cleaning block 3 in close contact with the inner wall of the chemical pipeline, realizing the stable application of friction force to the inner wall of the chemical pipeline.

[0032] The housing 1 is fixedly connected to a mounting post 2. A drive motor 41 is symmetrically arranged on the mounting post 2, and each drive motor 41 is fixedly connected to the mounting post 2. A connecting rod 42 is fixedly connected to the output end of each drive motor 41. A connecting block 44 is slidably connected to each connecting rod 42, and a cleaning disc 4 is fixedly connected to each connecting block 44. A second spring 43 is provided between the corresponding connecting rod 42 and connecting block 44. The end of each second spring 43 is fixedly connected to the corresponding connecting rod 42 and connecting block 44. During the movement of the device, the drive motor 41 drives the connecting rod through its output shaft. Rotating 42, the connecting rod 42 drives the connecting block 44, which in turn drives the cleaning disc 4. The brushes on the cleaning disc 4 are arranged in a petal shape. With this design, the petal-shaped bristles can be dispersed into different layers to fit complex surfaces and reduce cleaning dead angles. The dense and layered bristles can contact more stains at the same time, improving the efficiency of a single cleaning and making it suitable for emergency treatment of stubborn dirt. When the cleaning disc 4 comes into contact with the inner wall of the chemical pipe, the cleaning disc 4 is pushed to compress the second spring 43. The second spring 43 is deformed and applies the force generated by the deformation to the cleaning disc 4, making the cleaning disc 4 come into close contact with the inner wall of the chemical pipe and improving the cleaning effect.

[0033] The mounting bracket 11 is fixedly connected to a first spray block 5, and the mounting column 2 is fixedly connected to a second spray block 51. The mounting column 2 is inclinedly provided with a scraper 21, which is fixedly connected to the mounting column 2. The scraper 21 is arc-shaped. After the device is placed on the inner wall of the chemical pipeline, the chemical treatment agent is sprayed through the first spray block 5 and the second spray block 51. The treatment agent softens the scale on the inner wall of the chemical pipeline, which facilitates subsequent friction cleaning and avoids the limited cleaning effect of excessive friction due to dirt adhering to the inside of the chemical pipeline. The arc-shaped structure of the scraper 21 scrapes and cleans the inner wall of the chemical pipeline.

[0034] Working Principle: After the device is placed inside the chemical pipeline, the moving wheels 12 contact the inner wall of the pipeline. One end of the moving wheel 12 rotates driven by a motor, which in turn moves the housing 1 and the mounting bracket 11. This movement method avoids the failure problem caused by elastic fatigue wear of the elastic connection through the moving wheels. During the movement of the device, the cleaning components clean the inner wall of the chemical pipeline. After the device is placed inside the chemical pipeline, the first spray block 5 and the second spray block 51 spray a chemical treatment agent, which softens the scale on the inner wall of the chemical pipeline, facilitating subsequent cleaning. Friction cleaning, while effective, avoids dirt adhering to the inside of chemical pipes. However, excessive friction cleaning has limited effectiveness. The arc-shaped structure of the scraper 21 scrapes and cleans the inner wall of the chemical pipes. As the corresponding moving wheel 12 moves, it drives the corresponding first bevel gear 13, which meshes with the second bevel gear 14. The second bevel gear 14, in turn, drives the corresponding transmission column 32 to rotate. The transmission columns 32 rotate together via the transmission belt 15, which in turn drives the corresponding cleaning block 3 to rotate. The movement of this device causes the cleaning block 3 to rotate, and the cleaning block 3 rotates within the chemical pipes. The continuous friction against the wall cleans the inner wall of the chemical pipeline, achieving rotational friction under linear movement, increasing lateral friction, and improving the cleaning effect on the inner wall of the chemical pipeline. After the cleaning block 3 contacts the inner wall of the chemical pipeline, it is pushed upwards, compressing the first spring 31. The first spring 31 deforms and applies the deformation force to the cleaning block 3, ensuring tight contact between the cleaning block 3 and the inner wall of the chemical pipeline, achieving stable application of friction force to the inner wall of the chemical pipeline. During the movement of this device, the drive motor 41 drives the connecting rod 42 to rotate via the output shaft. 2 drives the connecting block 44, which in turn drives the cleaning disc 4. The brushes on the cleaning disc 4 are arranged in a petal shape. With this design, the petal-shaped bristles can be dispersed into different layers to fit complex surfaces and reduce cleaning dead corners. The dense and layered bristles can contact more stains at the same time, improving the efficiency of a single cleaning and making it suitable for emergency treatment of stubborn dirt. When the cleaning disc 4 comes into contact with the inner wall of the chemical pipe, the cleaning disc 4 is pushed to compress the second spring 43. The second spring 43 is deformed and applies the force generated by the deformation to the cleaning disc 4, making the cleaning disc 4 come into close contact with the inner wall of the chemical pipe and improving the cleaning effect.

[0035] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of this utility model.

Claims

1. A device for removing scale buildup on the inner wall of a chemical pipeline, characterized in that, include: The moving component is used to move inside the pipe. The moving component includes a housing (1), a mounting bracket (11), and moving wheels (12). The housing (1) and the mounting bracket (11) are fixedly connected. The moving wheels (12) are symmetrically arranged on the housing (1) and the moving wheels (12). One end of the moving wheel (12) is driven by a motor. Each moving wheel (12) passes through the housing (1) and the mounting bracket (11). The cleaning component is arranged on the housing (1) and the mounting bracket (11). The cleaning component is used to clean the inner wall of the pipe.

2. The scale removal device for the inner wall of chemical pipelines according to claim 1, characterized in that, The cleaning assembly includes a first bevel gear (13), a second bevel gear (14), and a cleaning block (3). The first bevel gear (13) is symmetrically arranged on the moving wheel (12). Each first bevel gear (13) meshes with a second bevel gear (14). The corresponding cleaning block (3) is elastically connected to the second bevel gear (14), and the cleaning block (3) is arranged in an array on the mounting frame (11).

3. The scale removal device for the inner wall of chemical pipelines according to claim 2, characterized in that, Each of the cleaning blocks (3) is connected to a drive belt (15), and the cleaning blocks (3) that are not elastically connected to the second bevel gear (14) are driven by the drive belt (15).

4. The scale removal device for the inner wall of chemical pipelines according to claim 2, characterized in that, Each of the cleaning blocks (3) is linearly slidably connected to a transmission column (32), each transmission column (32) is rotatably connected to the mounting bracket (11), the corresponding transmission column (32) is fixedly connected to the second bevel gear (14), and the other transmission columns (32) are connected to the transmission belt (15).

5. The scale removal device for the inner wall of chemical pipelines according to claim 4, characterized in that, Each of the cleaning blocks (3) and the transmission column (32) is provided with a first spring (31), and the end of each first spring (31) is fixedly connected to the corresponding cleaning block (3) and transmission column (32).

6. The scale removal device for the inner wall of chemical pipelines according to claim 1, characterized in that, A mounting post (2) is fixedly connected to the housing (1). A drive motor (41) is symmetrically arranged on the mounting post (2), and each drive motor (41) is fixedly connected to the mounting post (2). A connecting rod (42) is fixedly connected to the output end of each drive motor (41).

7. The scale removal device for the inner wall of chemical pipelines according to claim 6, characterized in that, Each of the connecting rods (42) is slidably connected to a connecting block (44), and each connecting block (44) is fixedly connected to a cleaning disc (4). A second spring (43) is provided between the corresponding connecting rod (42) and the connecting block (44), and the end of each second spring (43) is fixedly connected to the corresponding connecting rod (42) and the connecting block (44).

8. The scale removal device for the inner wall of chemical pipelines according to claim 6, characterized in that, The mounting bracket (11) is fixedly connected to a first spray block (5), the mounting column (2) is fixedly connected to a second spray block (51), and the mounting column (2) is inclinedly provided with a scraper (21). The scraper (21) is fixedly connected to the mounting column (2), and the scraper (21) is arc-shaped.

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