Tipping device suitable for steel coil
By designing a tilting device suitable for steel coils, and using components such as electric winches and hydraulic cylinders to achieve smooth tilting of steel coils, the problems of scratching the surface of steel coils and adapting to steel coils of different sizes in existing equipment have been solved, and a safe and stable tilting effect has been achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 德龙钢铁有限公司
- Filing Date
- 2025-05-12
- Publication Date
- 2026-05-01
AI Technical Summary
Existing steel coil turning equipment is prone to scratching the surface of the steel coil, and there are problems such as contact limit failure and coil drop when turning narrow steel coils.
A tilting device comprising a flipping section, an arc-shaped lifting section, and a side positioning section was designed. Through the coordinated action of an electric winch, a hydraulic cylinder, and a tilting mechanism, the steel coil is smoothly flipped, avoiding scratches and ensuring accurate positioning.
It effectively avoids scratches on the surface of the steel coil, ensures the safety and stability of the narrow steel coil during the flipping process, and improves the reliability of the flipping equipment.
Smart Images
Figure CN224181688U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a flipping device, and more particularly to a device capable of flipping a steel coil, belonging to the technical field of steel coil flipping equipment. Background Technology
[0002] In hot rolling production, strip steel is coiled into coils by a coiler. Whether for cold rolling, pipe making, hoisting, or transportation, the coils need to be flipped from one direction to another for ease of use, allowing them to be used on different processing equipment to meet production and processing needs. Existing coil flipping machines have a relatively simple working principle, mainly consisting of a flipping frame, support platform, coil-holding device, flipping mechanism, and control system. However, existing coil flipping machines frequently encounter the following problems in actual use: 1. Traditional support platforms have a lining plate, but with prolonged use and friction, various pits, bumps, or scratches appear on the surface, easily damaging the coil surface; 2. With changes in coil size, especially narrow coils, a large gap remains between the coil side and the coil-holding device when transported to the support platform, leading to contact limit failure and potential for dropping and impact. Therefore, existing coil flipping equipment suffers from scratching the coil surface. Thus, a coil flipping device is needed that ensures the surface of the coil remains unscratched during the flipping process. Utility Model Content
[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide a tilting device suitable for steel coils, which can effectively prevent the surface of the steel coil from being scratched during the tilting process.
[0004] The problem described in this utility model is solved by the following technical solution:
[0005] A tilting device suitable for steel coils includes a tilting part, a first tilting plate, a second tilting plate, an arc-shaped lifting part, and a side positioning part; one end of the first tilting plate and one end of the second tilting plate are connected, and the combination of the first tilting plate and the second tilting plate is L-shaped; the arc-shaped lifting part is disposed on the second tilting plate, and the side positioning part is disposed on the first tilting plate; the combination of the first tilting plate and the second tilting plate is disposed on the tilting part.
[0006] The above-mentioned tilting device for steel coils includes an arc-shaped lifting section comprising an electric winch, a connecting beam, and a lifting mechanism; there are two lifting mechanisms, which are symmetrically arranged on both sides of the side wall of the second flap; the electric winch is located on the first flap, and the end of its pull rope is connected to the center of the connecting beam; the connecting beam is located between the lifting mechanisms on both sides.
[0007] The above-described tilting device for steel coils includes a lifting mechanism comprising a slider, a shifting block, a center plate, side plates, rollers, and springs. A long, narrow groove is provided on the end face of the second flip plate away from the flipping portion. The centerline of the connecting line between the first and second flip plates is perpendicular to the length direction of the long, narrow groove. The slider is slidably disposed within the long, narrow groove. Springs are provided at both ends of the inner wall of the long, narrow groove of the second flip plate along its length, and both springs are connected to the slider. The shifting block is disposed on the slider and located outside the long, narrow groove. A connecting beam is disposed between the shifting blocks on both sides. A hole is provided at the center of the end face of the shifting block away from the slider, and a first hydraulic cylinder is disposed within the hole. Guide holes are provided on both sides of the end face of the shifting block away from the slider, and guide rods are disposed within the guide holes. The end of the piston rod of the first hydraulic cylinder and the ends of the two guide rods are connected to the end face of the center plate. Side plates are symmetrically disposed at both ends of the end face of the center plate away from the shifting block, and the two ends of the rollers are respectively axially connected to the two side plates.
[0008] The above-described tilting device for steel coils includes a side positioning section comprising an adjusting plate, a second hydraulic cylinder, and a connecting block. A slide rail is provided on the end face of the first flip plate away from the tilting section, and the adjusting plate is slidably mounted on the slide rail of the first flip plate. The centerline of the line connecting the first and second flip plates is parallel to the centerline of the slide rail on the first flip plate. A strip-shaped through hole is provided in the center of the first flip plate, and the length direction of the strip-shaped through hole is parallel to the centerline of the slide rail on the first flip plate. The connecting block is located within the strip-shaped through hole of the first flip plate and is connected to the adjusting plate. The second hydraulic cylinder is located on the end face of the first flip plate away from the adjusting plate, and the end of its piston rod is connected to the connecting block. The axis of the piston rod of the second hydraulic cylinder is parallel to the centerline of the slide rail of the first flip plate.
[0009] The above-mentioned tilting device for steel coils includes a tilting part comprising a base and a tilting mechanism; the tilting mechanism comprises two parts, which are symmetrically arranged on both sides of the base; the two tilting mechanisms are respectively arranged on both sides of the outer wall of the first tilting plate and the second tilting plate assembly.
[0010] The above-mentioned tilting device for steel coils includes a motor, a reducer, a drive gear, a limiting plate, and a rotating plate. The inner sidewall of the rotating plate has an L-shaped profile, and the outer sidewall has an arc-shaped profile. The outer wall of the combination of the first and second flip plates is set on the L-shaped inner sidewall of the rotating plate. Multiple teeth are evenly arranged along the circumference on the arc-shaped outer wall of the rotating plate. Arc-shaped guide strips are provided on the sidewalls of both sides of the rotating plate. The base has a hollow internal structure, and strip-shaped holes are provided on both sides of its end face. The bottom end of the rotating plate... The base has a strip-shaped hole at its top surface; there are two limiting plates, both of which are located inside the base, with the rotating plate positioned between the two limiting plates. The end faces of the limiting plates that are close to each other are provided with arc-shaped guide holes, and guide strips on both sides of the rotating plate are slidably mounted on the arc-shaped guide holes on the inner walls of the limiting plates on both sides. The motor and reducer are both located inside the base, with the motor output shaft connected to the reducer's transmission input shaft. The reducer's transmission output shaft is equipped with a drive gear, which meshes with the teeth on the arc-shaped outer wall of the rotating plate.
[0011] This invention enables the combination of the first and second flip plates to flip synchronously through the flipping part, thereby flipping the steel coil on it and allowing the steel coil to switch smoothly between upright and horizontal positions; the arc-shaped lifting part and the side positioning part respectively lift and support the circumference and side wall of the steel coil to ensure its smooth flipping. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the first three-dimensional structure of the present invention;
[0013] Figure 2 This is a schematic diagram of the second three-dimensional structure of the present invention.
[0014] The list of labels in the diagram is as follows: 1. First flap, 2. Second flap, 3. Electric winch, 4. Connecting beam, 5. Moving block, 6. Center plate, 7. Side plate, 8. Idler roller, 9. Spring, 10. Adjusting plate, 11. Second hydraulic cylinder, 12. Base, 13. Rotary plate, 14. Guide bar. Detailed Implementation
[0015] See Figure 1 and Figure 2This utility model includes a flipping part, a first flip plate 1, a second flip plate 2, an arc-shaped lifting part, and a side positioning part; one end of the first flip plate 1 and one end of the second flip plate 2 are connected, and the combination of the first flip plate 1 and the second flip plate 2 is L-shaped; the combination of the first flip plate 1 and the second flip plate 2 flips under the action of the flipping part, thereby driving the steel coil to flip; the arc-shaped lifting part is disposed on the second flip plate 2, and the side positioning part is disposed on the first flip plate 1; the arc-shaped lifting part applies force to the circumferential surface of the steel coil, and the side positioning part applies force to the side wall of the steel coil; the combination of the first flip plate 1 and the second flip plate 2 is disposed on the flipping part.
[0016] The arc-shaped lifting section includes an electric winch 3, a connecting beam 4, and a lifting mechanism; there are two lifting mechanisms, which are symmetrically arranged on both sides of the side wall of the second flap 2; the lifting mechanisms on both sides cooperate to lift the circumference of the steel coil; the electric winch 3 is set on the first flap 1, and the end of its pull rope is connected to the center of the connecting beam 4; the connecting beam 4 is set between the lifting mechanisms on both sides; the electric winch 3 can drive the connecting beam 4 to move closer to the electric winch 3, and the connecting beam 4 will drive the lifting mechanisms on both sides to move synchronously.
[0017] The lifting mechanism includes a slider, a shifting block 5, a center plate 6, a side plate 7, a support roller 8, and a spring 9. A long, narrow groove is provided on the end face of the second flap 2 away from the flipping portion. The center line of the connecting line between the first flap 1 and the second flap 2 is perpendicular to the length direction of the long, narrow groove. The slider is slidably disposed within the long, narrow groove. This allows the slider to slide in a direction that is closer to or further away from the first flap 1. Springs 9 are provided at both ends of the inner wall of the long, narrow groove of the second flap 2 along its length, and both springs 9 on both sides are connected to the slider. The springs 9 on both sides are of equal length, ensuring that the slider is located at the center of the long, narrow groove when there is no steel coil. The shifting block 5 is disposed on the slider and is located outside the long, narrow groove. The connecting beam 4 is provided with… Between the two moving blocks 5 on both sides; when the connecting beam 4 moves, it drives the moving blocks 5 on both sides to move synchronously; the movement of the moving blocks also drives the idler rollers 8 to move synchronously; the center of the end face of the moving block 5 away from the slider is provided with a hole, and a first hydraulic cylinder is provided in the hole; guide holes are provided on both sides of the end face of the moving block 5 away from the slider, and guide rods are provided in the guide holes; the end of the piston rod of the first hydraulic cylinder and the ends of the two guide rods are connected to the end face of the center plate 6; the first hydraulic cylinder drives the center plate 6 to move, thereby driving the idler rollers 8 to approach the steel coil; the guide rods provide guidance for the movement of the center plate 6; the two ends of the end face of the center plate 6 away from the moving blocks 5 are symmetrically provided with side plates 7, and the two ends of the idler rollers 8 are respectively axially connected to the two side plates 7; the circumferential side wall of the steel coil is in contact with the outer wall of the two idler rollers 8.
[0018] The side positioning part includes an adjusting plate 10, a second hydraulic cylinder 11, and a connecting block; a slide rail is provided on the end face of the first flip plate 1 away from the flipping part, and the adjusting plate 10 is slidably mounted on the slide rail of the first flip plate 1. The center line direction of the connecting line between the first flip plate 1 and the second flip plate 2 is parallel to the center line direction of the slide rail on the first flip plate 1; the adjusting plate 10 slides on the slide rail of the first flip plate 1 to adjust the position of the steel coil so that it can smoothly contact the idler roller; a strip-shaped through hole is provided in the center of the first flip plate 1, and the length direction of the strip-shaped through hole is parallel to the center line direction of the slide rail on the first flip plate 1. The connecting block is located in the strip-shaped through hole of the first flip plate 1 and is connected to the adjusting plate 10; the second hydraulic cylinder 11 is located on the end face of the first flip plate 1 away from the adjusting plate 10, and the end of its piston rod is connected to the connecting block; the second hydraulic cylinder 11 drives the adjusting plate 10 to move laterally, thereby adjusting the position of the steel coil falling on the adjusting plate 10 so that it can smoothly contact the two idler rollers; the axis of the piston rod of the second hydraulic cylinder 11 is parallel to the center line of the slide rail of the first flip plate 1.
[0019] The flipping part includes a base 12 and a flipping mechanism; there are two flipping mechanisms, which are symmetrically arranged on both sides of the base 12; the two flipping mechanisms are respectively arranged on both sides of the outer wall of the first flip plate 1 and the second flip plate 2 assembly; the two flipping mechanisms cooperate to flip the first flip plate 1 and the second flip plate 2 assembly, thereby driving the steel coil on it to flip.
[0020] The flipping mechanism includes a motor, a reducer, a drive gear, a limiting plate, and a rotating plate 13. The inner wall of the rotating plate 13 has an L-shaped profile, and the outer wall of the rotating plate 13 has an arc-shaped profile. The outer wall of the combination of the first flip plate 1 and the second flip plate 2 is set on the L-shaped inner wall of the rotating plate 13. The L-shaped inner wall of the rotating plate 13 exactly matches the outer wall of the combination of the first flip plate 1 and the second flip plate 2. Multiple teeth are evenly arranged along the circumferential direction on the arc-shaped outer wall of the rotating plate 13. Arc-shaped guide strips 14 are provided on the side walls on both sides of the rotating plate 13. The base 12 has a hollow internal structure, and strip-shaped holes are provided on both sides of its end face. The bottom end of the rotating plate 13 passes through the strip-shaped hole on the top surface of the base 12. There are two limiting plates, both of which are set inside the base 12, and the rotating plate 13 is positioned between the two limiting plates. Between the limiting plates, and on the end faces of the limiting plates that are close to each other, there are arc-shaped guide holes. The guide strips 14 on both sides of the rotating plate 13 are slidably disposed on the arc-shaped guide holes on the inner walls of the limiting plates on both sides. Through the cooperation of the guide holes on the two limiting plates and the guide strips 14 on the rotating plate 13, the rotating plate 13 can rotate smoothly, thereby driving the steel coil to rotate. The motor and the reducer are both disposed in the base 12, and the output shaft of the motor is connected to the transmission input shaft of the reducer. The transmission output shaft of the reducer is provided with a drive gear, and the drive gear is meshed with the teeth on the arc-shaped outer wall of the rotating plate 13. The motor drives the reducer to start, and the reducer converts the motor drive into a large torque. Then, through the drive gear, the force is transmitted to the teeth on the arc-shaped outer wall of the rotating plate, ultimately driving the rotating plate 13 to rotate.
[0021] Operating principle: There are two working states. The first is to flip the horizontal steel coil into an upright state, and the second is to flip the upright steel coil into a horizontal state. The upright state of the steel coil means that the axis of the coil is perpendicular to the ground. The horizontal placement means that the coil is horizontal and the axis of the coil is parallel to the ground.
[0022] The first method, which involves flipping a horizontal steel coil to an upright position, involves the following steps:
[0023] Start the motor to adjust the position of the first and second flap assembly, so that the second flap 2 is in a horizontal state and the first flap 1 is in a vertical state. Then, hoist the steel coil onto the two idler rollers 8. Then, start the electric winch 3 to pull the connecting beam 4, so that the steel coil moves toward the first flap until the side wall of the steel coil is tightly pressed against the adjusting plate 10. Then, start the motor to drive the rotating plate 13 to rotate, which in turn drives the steel coil to rotate synchronously, so that the second flap 2 is adjusted to a vertical state until the steel coil is adjusted to an upright state. Then, remove the steel coil.
[0024] In the second case, the steel coil in the upright position is flipped into a horizontal position;
[0025] The motor is started to adjust the position of the first and second flap assembly, so that the first flap is horizontal and the second flap is vertical. Then, the upright steel coil is placed on the adjusting plate 10, at which point the side wall of the steel coil touches the horizontal adjusting plate 10. Then, the first hydraulic cylinder is started to drive the rollers on both sides to move closer to the steel coil until both rollers touch the circumferential side wall of the steel coil. If the two rollers cannot contact the steel coil at the same time, the second hydraulic cylinder 11 is started to adjust the position of the steel coil until the two rollers can contact the steel coil at the same time. Then, the motor is started to drive the steel coil to flip until the steel coil is adjusted to a horizontal position, and finally the steel coil is removed.
Claims
1. A tilting device suitable for steel coils, characterized in that: It includes a flipping part, a first flip plate (1), a second flip plate (2), an arc-shaped lifting part, and a side positioning part; one end of the first flip plate (1) is connected to one end of the second flip plate (2), and the combination of the first flip plate (1) and the second flip plate (2) is L-shaped; the arc-shaped lifting part is set on the second flip plate (2), and the side positioning part is set on the first flip plate (1); the combination of the first flip plate (1) and the second flip plate (2) is set on the flipping part.
2. The tilting device for steel coils according to claim 1, characterized in that: The arc-shaped lifting section includes an electric winch (3), a connecting beam (4), and a lifting mechanism; there are two lifting mechanisms, which are symmetrically arranged on both sides of the side wall of the second flap (2); the electric winch (3) is arranged on the first flap (1), and the end of its pull rope is connected to the center of the connecting beam (4); the connecting beam (4) is arranged between the lifting mechanisms on both sides.
3. The tilting device for steel coils according to claim 2, characterized in that: The lifting mechanism includes a slider, a shift block (5), a center plate (6), a side plate (7), a roller (8), and a spring (9); a long strip groove is provided on the end face of the second flip plate (2) away from the flipping part, and the center line of the connecting line between the first flip plate (1) and the second flip plate (2) is perpendicular to the length direction of the long strip groove; the slider is slidably disposed in the long strip groove; springs (9) are provided at both ends of the inner wall of the long strip groove of the second flip plate (2) along its length direction, and the springs (9) on both sides are connected to the slider; the shift block (5) is disposed on the slider, and It is located outside the strip-shaped long groove; the connecting beam (4) is set between the two moving blocks (5); the center of the end face of the moving block (5) away from the slider is provided with a hole, and a first hydraulic cylinder is provided in the hole; the two sides of the end face of the moving block (5) away from the slider are provided with guide holes, and guide rods are provided in the guide holes; the end of the piston rod of the first hydraulic cylinder and the ends of the two guide rods are connected to the end face of the center plate (6); the two ends of the end face of the center plate (6) away from the moving block (5) are symmetrically provided with side plates (7), and the two ends of the roller (8) are respectively axially connected to the two side plates (7).
4. The tilting device for steel coils according to claim 3, characterized in that: The side positioning part includes an adjusting plate (10), a second hydraulic cylinder (11), and a connecting block; a slide rail is provided on the end face of the first flip plate (1) away from the flipping part, and the adjusting plate (10) is slidably disposed on the slide rail of the first flip plate (1), the center line direction of the connecting line between the first flip plate (1) and the second flip plate (2) is parallel to the center line direction of the slide rail on the first flip plate (1); a strip-shaped through hole is provided in the center of the first flip plate (1), and the length direction line of the strip-shaped through hole is parallel to the center line direction of the slide rail on the first flip plate (1); the connecting block is located in the strip-shaped through hole of the first flip plate (1), and it is connected to the adjusting plate (10); the second hydraulic cylinder (11) is disposed on the end face of the first flip plate (1) away from the adjusting plate (10), and the end of its piston rod is connected to the connecting block; the axis of the piston rod of the second hydraulic cylinder (11) is parallel to the center line of the slide rail of the first flip plate (1).
5. The tilting device for steel coils according to claim 4, characterized in that: The flipping part includes a base (12) and a flipping mechanism; there are two flipping mechanisms, which are symmetrically arranged on both sides of the base (12); the two flipping mechanisms are respectively arranged on both sides of the outer wall of the first flip plate (1) and the second flip plate (2) assembly.
6. The tilting device for steel coils according to claim 5, characterized in that: The flipping mechanism includes a motor, a reducer, a drive gear, a limiting plate, and a rotating plate (13); the inner sidewall of the rotating plate (13) has an L-shaped profile, and the outer sidewall of the rotating plate (13) has an arc-shaped profile, and the outer wall of the combination of the first flip plate (1) and the second flip plate (2) is set on the L-shaped inner sidewall of the rotating plate (13); multiple teeth are evenly arranged along the circumferential direction on the arc-shaped outer wall of the rotating plate (13); arc-shaped guide strips (14) are provided on the sidewalls on both sides of the rotating plate (13); the base (12) has a hollow internal structure, and strip-shaped holes are provided on both sides of its end face; the bottom of the rotating plate (13) The end passes through the strip-shaped hole on the top surface of the base (12); there are two limiting plates, and they are both set inside the base (12). The rotating plate (13) is located between the two limiting plates, and the end faces of the limiting plates that are close to each other are provided with arc-shaped guide holes. The guide strips (14) on both sides of the rotating plate (13) are slidably set on the arc-shaped guide holes on the inner walls of the limiting plates on both sides. The motor and the reducer are both set inside the base (12), and the output shaft of the motor is connected to the transmission input shaft of the reducer. The transmission output shaft of the reducer is provided with a drive gear, and the drive gear is meshed with the teeth on the arc-shaped outer wall of the rotating plate (13) for transmission.