Rapid forming device for wire winding of electric pole framework
By combining the winding forming roller, the limiting structure, and the servo motor, the problem of winding large coils of steel wire or iron wire into small coils is solved, achieving rapid winding forming with a small footprint, thus improving processing efficiency and mobility.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NANCHONG JIUDING BUILDING MATERIALS CO LTD
- Filing Date
- 2025-06-06
- Publication Date
- 2026-05-01
AI Technical Summary
Existing technology makes it difficult to efficiently wind large discs of steel or iron wire into smaller discs, which takes up a lot of space and affects processing efficiency and mobility.
By employing a wire-winding forming roller, a limiting structure, and a servo motor, the rapid winding and forming of steel or iron wire is achieved through the rotation of the wire-winding forming roller and the adjustment of the limiting structure. Combined with the movement of the support frame and the electric guide rail, precise control is achieved.
It enables rapid winding and forming of steel or iron wire, occupies little space, is easy to move and process, is simple to operate, and has low cost.
Smart Images
Figure CN224181947U_ABST
Abstract
Description
A rapid prototyping device for wire winding of utility pole skeleton Technical Field
[0001] This utility model relates to the field of wire winding for utility pole frames, specifically a rapid forming device for wire winding of utility pole frames. Background Technology
[0002] Utility poles (electric poles) are crucial in power transmission lines, primarily used to support conductors and ensure stable power transmission. The design of the pole frame must consider many factors, such as geographical location, climate conditions, and load capacity. In terms of materials, steel or concrete are typically used due to their high strength, corrosion resistance, and long service life. Electromagnetic compatibility must also be considered during the design to prevent electromagnetic interference from affecting nearby communication equipment. During construction, the foundation must be stable; otherwise, the entire pole may become unstable, compromising power transmission safety. Furthermore, the quality of the pole itself is extremely important, requiring regular inspection and maintenance to extend its lifespan and prevent potential safety hazards.
[0003] The stirrups of the steel reinforcement cage of the utility pole are formed by winding steel wire or iron wire. How to wind the large coils of steel wire or iron wire into smaller coils to facilitate processing and reduce space occupation is a problem that processing personnel need to consider and solve during processing. Summary of the Invention
[0004] The objective of this utility model is achieved through the following technical solution:
[0005] A rapid forming device for wire winding of a utility pole frame includes a wire winding forming roller, a wire winding shaft passing through the wire winding forming roller, one end of the wire winding shaft being rotatably connected to a support column via a bearing, and the bottom end of the support column being mounted and connected to a wire winding machine frame.
[0006] The other end of the winding shaft passes rotatably through the mounting column via a bearing and is connected to the output end of the servo motor via a shaft connector. The housing of the servo motor is connected to the mounting column by bolts, and the bottom end of the mounting column is mounted on the winding machine frame.
[0007] One side of the winding forming roller is provided with a limiting structure for limiting the steel wire that needs to be wound.
[0008] Preferably, the limiting structure includes a first limiting pivot and a second limiting pivot;
[0009] One end of the first limiting shaft rotatably passes through the limiting plate and the end is rotatably connected to the fixed plate via a bearing;
[0010] One end of the second limiting shaft rotatably passes through the limiting plate and the end is rotatably connected to the fixed plate via a bearing;
[0011] The end face of the limiting plate away from the winding forming roller is installed and connected to the support frame, and the bottom end of the support frame is movably installed and connected to the winding machine frame.
[0012] Preferably, a first limiting clamp is movably and adjustablely mounted on the first limiting shaft via bolts;
[0013] The second limiting shaft is equipped with a second limiting clamp plate that can be adjusted by bolts.
[0014] Preferably, the top of the support frame is provided with a wire limiting rotating roller, which is rotatably connected to the top of the support frame via a rotating shaft.
[0015] Preferably, the bottom ends of the support frame are respectively provided with limiting sliding blocks on both sides, the top ends of the limiting sliding blocks are respectively connected to the bottom end of the support frame, the bottom ends of the limiting sliding blocks are provided with limiting guide grooves, the limiting guide grooves are respectively slidably adapted to sliding guide beams, and the bottom ends of the sliding guide beams are installed and connected to the winding machine frame.
[0016] Preferably, the bottom end of the support frame is provided with an electric guide rail, and the support frame is horizontally movable and connected to the winding machine frame via the electric guide rail.
[0017] The beneficial effects of this utility model are as follows: The purpose of this utility model is to provide a rapid forming device for wire winding of electric pole skeleton. This forming device can not only wind large coils of steel bars or wires from the factory into small coils of steel bars or wires that are easy to move and occupy little space, but also has a simple structure, is easy to operate and install, and is inexpensive. Attached Figure Description
[0018] Figure 1 is a schematic diagram of the connection structure of a rapid prototyping device for wire winding of a utility pole frame according to this utility model;
[0019] Figure 2 is an exploded view of the connection structure of the rapid prototyping device for wire winding of a utility pole frame according to this utility model.
[0020] Figure 3 is a schematic diagram of the limiting structure connection structure of the rapid forming device for wire winding of a pole frame according to this utility model.
[0021] Figure 4 is a schematic diagram of the support frame connection structure of a rapid prototyping device for wire winding of a pole frame according to this utility model.
[0022] In the figure, 1-winding forming roller, 2-winding machine frame, 3-servo motor, 4-first limit rotating shaft, 5-second limit rotating shaft, 6-limiting plate, 7-support frame, 11-support column, 12-installation column, 41-first limit clamping plate, 51-second limit clamping plate, 71-wire limiting roller, 72-sliding guide beam. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.
[0024] Example 1
[0025] As shown in Figures 1 to 4, a rapid forming device for wire winding of utility pole frames is disclosed. This forming device is used to wind large coils of steel bars or wires into smaller coils of steel bars or wires that are easy to move and occupy little space. The device's specific structural design includes a wire winding forming roller 1, on which a wire winding shaft passes. One end of the wire winding shaft is rotatably connected to a support column 11 via a bearing. The bottom end of the support column 11 is mounted on a wire winding frame 2. The other end of the wire winding shaft rotatably passes through a mounting column 12 via a bearing and is connected to the output end of a servo motor 3 via a shaft connector. The housing of the servo motor 3 is bolted to the mounting column 12, and the bottom end of the mounting column 12 is mounted on the wire winding frame 2. A limiting structure is provided on one side of the wire winding roller 1 to limit the wire to be wound.
[0026] In this embodiment, a large coil of steel wire (small diameter coiled steel bar) or iron wire that needs to be wound into smaller coils is placed at a suitable position on the winding frame 2 of the forming device. One end of the steel wire or iron wire passes through the limiting structure. The limiting structure limits the one end of the steel wire or iron wire so that it is wound around the winding forming roller 1. Then, by controlling the rotation of the winding forming roller 1 and the movement of the limiting structure along with the larger coiled steel wire or iron wire, the steel wire or iron wire is wound around the winding forming roller 1 and processed into coils according to the required size. This achieves the goal of winding a larger coiled steel wire or iron wire into smaller coils of steel wire or iron wire, which is convenient for moving and processing and occupies little space.
[0027] Example 2
[0028] Based on Embodiment 1, the limiting structure includes a first limiting shaft 4 and a second limiting shaft 5. One end of the first limiting shaft 4 rotatably passes through the limiting plate 6 and is rotatably connected to the fixed plate via a bearing. One end of the second limiting shaft 5 rotatably passes through the limiting plate 6 and is rotatably connected to the fixed plate via a bearing. The end face of the limiting plate 6 away from the winding forming roller 1 is installed and connected to the support frame 7, and the bottom end of the support frame 7 is movably installed and connected to the winding machine frame 2. Simultaneously, a first limiting clamping plate 41 is movably and adjustablely installed on the first limiting shaft 4 via bolts; a second limiting clamping plate 51 is movably and adjustablely installed on the second limiting shaft 5 via bolts. Furthermore, a steel wire limiting roller 71 is provided at the top of the support frame 7, and the steel wire limiting roller 71 is rotatably connected to the top of the support frame 7 via a shaft.
[0029] In this embodiment, a large coil of steel wire or iron wire is placed on the wire limiting roller 71. One end of the large coil of steel wire or iron wire passes through the first limiting shaft 4 and the second limiting shaft 5 of the limiting structure in an "S" shape, passing through the first limiting clamp 41 and the second limiting clamp 51. Then, the end is limited and wound onto the wire winding forming roller 1. The servo motor 3 is then controlled to drive the wire winding forming roller 1 to rotate, and the support frame 7 is controlled to drive the large coil of steel wire or iron wire on the wire limiting roller 71 to move back and forth, thereby winding the steel wire or iron wire onto the wire winding forming roller 1. At the same time, the size is selected and controlled as needed to meet the length requirements of the stirrups when processing the pole frame.
[0030] Example 3
[0031] Furthermore, the support frame 7 has limit sliding blocks on both sides of its bottom end. The top of each limit sliding block is connected to the bottom end of the support frame 7, and the bottom end of each limit sliding block has a limit guide groove. The limit guide groove is slidably fitted with a sliding guide beam 72, and the bottom end of the sliding guide beam 72 is installed and connected to the winding machine frame 1. In addition, the bottom end of the support frame 7 is provided with an electric guide rail, and the support frame 7 can be horizontally moved and installed on the winding machine frame 1 via the electric guide rail.
[0032] In this embodiment, by controlling the electric guide rail to drive the support frame 7 to "reciprocate" along the winding machine frame 1 under the sliding guidance of the limiting sliding block and the sliding guide beam 72, the steel wire or iron wire on the large disc on the support frame 7 is wound onto the winding forming roller 1, and the size of the steel wire or iron wire formed on the winding forming roller 1 is controlled as needed.
Claims
1. A rapid forming device for wire winding of a utility pole frame, characterized in that, The device includes a wire-winding forming roller, on which a wire-winding shaft is threaded. One end of the wire-winding shaft is rotatably connected to a support column via a bearing, and the bottom end of the support column is mounted on a wire-winding machine frame. The other end of the wire-winding shaft rotatably passes through a mounting column via a bearing and is connected to the output end of a servo motor via a shaft connector. The housing of the servo motor is connected to the mounting column via bolts, and the bottom end of the mounting column is mounted on the wire-winding machine frame. A limiting structure is provided on one side of the wire-winding forming roller to limit the wire to be wound.
2. The rapid forming device for wire winding of a utility pole frame according to claim 1, characterized in that, The limiting structure includes a first limiting shaft and a second limiting shaft; one end of the first limiting shaft rotatably passes through the limiting plate and is rotatably connected to the fixed plate via a bearing; one end of the second limiting shaft rotatably passes through the limiting plate and is rotatably connected to the fixed plate via a bearing; the end face of the limiting plate away from the winding forming roller is installed and connected to the support frame, and the bottom end of the support frame is movably installed and connected to the winding machine frame.
3. The rapid forming device for wire winding of a utility pole frame according to claim 2, characterized in that, A first limiting clamp is movably and adjustablely mounted on the first limiting shaft via bolts; a second limiting clamp is movably and adjustablely mounted on the second limiting shaft via bolts.
4. The rapid forming device for wire winding of a utility pole frame according to claim 2, characterized in that, The top of the support frame is provided with a wire limiting rotating roller, which is rotatably connected to the top of the support frame via a rotating shaft.
5. The rapid forming device for wire winding of a utility pole frame according to claim 4, characterized in that, Limiting sliding blocks are respectively provided on both sides of the bottom end of the support frame. The top of the limiting sliding blocks is connected to the bottom end of the support frame. The bottom end of the limiting sliding blocks is provided with limiting guide grooves. The limiting guide grooves are slidably adapted to sliding guide beams. The bottom end of the sliding guide beams is installed and connected to the winding machine frame.
6. The rapid forming device for wire winding of a utility pole frame according to claim 5, characterized in that, The bottom end of the support frame is provided with an electric guide rail, and the support frame can be horizontally connected to the winding machine frame via the electric guide rail.