Flexible production system of automatic shell production line
By coordinating adjustment and auxiliary devices, the problem of defective product rate caused by manual placement deviation of the shell was solved, achieving precise positioning and processing stability of the shell, and improving the production efficiency and environmental cleanliness of the automated shell production line.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- MIANYANG SOUTH ASIA INTELLIGENT MFG TECH CO LTD
- Filing Date
- 2025-05-21
- Publication Date
- 2026-05-01
AI Technical Summary
When the housing is placed manually, it causes deviations at the drill bit processing point, increasing the defect rate.
An adjustment device is used to adjust the position of the housing. Through the cooperation of magnetic blocks and clamps, the housing is ensured to be accurately positioned in the center of the conveyor belt. Combined with auxiliary devices to clean up debris, the processing stability and environmental cleanliness are improved.
It achieves precise positioning of the shell, reduces the defect rate, and improves processing stability and the cleanliness of the working environment.
Smart Images

Figure CN224182120U_ABST
Abstract
Description
A flexible production system for an automated housing production line Technical Field
[0001] This utility model relates to the field of flexible production equipment technology, and in particular to a flexible production system for an automated shell production line. Background Technology
[0002] Flexible production equipment is an automated production equipment that can adapt to various product types and specifications. Through flexible production configuration, modular design and intelligent control, it supports the production of different types of shell products on the same production line or equipment.
[0003] Utility model CN219631668U discloses a production system for housing components. The key technical points are: it includes a blank feeding process, a material sorting process, and a glue application process. The blank feeding process supplies workpieces, including upper and lower shells, to the material sorting process. The glue application process applies glue to the upper and lower shells conveyed in the material sorting process. The material sorting process includes a transfer mechanism, a first conveyor for conveying the upper shell, and a second conveyor for conveying the lower shell. The transfer mechanism is located between the first and second conveyors and is used to transfer the lower shell to the first conveyor and the upper shell to the second conveyor based on sensed workpiece information. Both the first and second conveyors convey the workpieces to the glue application process in an alternating order of upper and lower shells. This allows for timely and coordinated conveying of workpieces between the first and second conveyors, enabling the glue application process to alternately apply glue to the upper and lower shells conveyed by both the first and second conveyors, thus improving production efficiency.
[0004] Regarding the above-mentioned issues, the following technical defects exist: The flexible production system of the automated shell production line consists of a support frame, several processing drill bits, a transmission belt, and an assembly plate. The flexible production system of the automated shell production line is an automated production equipment that can adapt to various product types and specifications. Through flexible production configuration, modular design, and intelligent control, it supports the production of different types of shell products on the same production line or equipment. Usually, when processing shells, they are manually placed on the conveyor belt, which transports them to the bottom of each processing drill bit. The processing drill bit can then perform a calibration function on the shell. However, when the shell is placed manually, deviations may occur. When the processing drill bit processes the shell with deviations, the processing will also be biased, leading to an increase in the defect rate.
[0005] Therefore, it is necessary to provide a new type of flexible production system for automated shell production lines to solve the above-mentioned technical problems. Summary of the Invention
[0006] The purpose of this invention is to solve the problem that in the prior art, when the shell is placed manually, deviations may occur, which will lead to deviations in the processing of the drill bit and increase the defect rate.
[0007] To solve the above-mentioned technical problems, this utility model provides a flexible production system for an automated shell production line, comprising: a support plate, two assembly plates mounted on the inner wall of the support plate, a common conveyor belt mounted on the side of the two assembly plates that are close to each other, a plurality of processing drill bits mounted on the top wall of the support frame, an adjustment device provided on one side of each assembly plate, the adjustment device comprising two fixed plates, the two fixed plates being fixedly connected to one side of each of the two assembly plates, an adjustment groove formed on one side of each fixed plate, a slider slidably connected to the inner wall of the adjustment groove, a support plate fixedly connected to one side of the slider, and a motor fixedly connected to one side of the support plate. The output end of the motor is fixedly connected to a rotating rod. An adjusting plate is threaded onto the arc surface of the rotating rod. A clamping plate is fixedly connected to one side of the adjusting plate. A connecting block is fixedly connected to one end of the adjusting plate. A guide rod slides through the inner wall of the connecting block. One end of the arc surface of the guide rod is fixedly connected to a support plate. A fixing ring is fixedly connected to one end of the support plate. A limit rod slides through the inner wall of the fixing ring. A spring is fitted onto one end of the arc surface of the limit rod. The two ends of the spring are fixedly connected to the limit rod and the fixing ring, respectively. A connecting block is fixedly connected to one end of the fixing plate. The limit rod slides through the inner wall of the connecting block.
[0008] The effects achieved by the aforementioned components are as follows: The flexible production system of the automated shell production line consists of a support frame, several processing drill bits, a transmission belt, and an assembly plate. This flexible production system is an automated production equipment capable of adapting to various product types and specifications. Through flexible production configuration, modular design, and intelligent control, it supports the production of different types of shell products on the same production line or equipment. Typically, when processing shells, they are manually placed on a conveyor belt, which transports them to the bottom of each processing drill bit. The drill bits then perform calibration on the shells. However, manual placement of the shells can lead to deviations. When the processing drill bits process the shells, deviations will occur, increasing the defect rate. At this point, an adjustment device can be used to precisely position the placed shells, ensuring they are accurately positioned at the center of the conveyor belt, thus improving the stability and accuracy of subsequent processing by the drill bits on the shell surface.
[0009] Preferably, a connecting plate is fixedly connected to one side of the slider, and two magnetic blocks are fixedly connected to the side of the connecting plate near the slider. A metal strip is attracted to the side of the two magnetic blocks away from the connecting plate, and one side of the metal strip is fixedly connected to the assembly plate.
[0010] The effect achieved by the above components is that when the slider slides in the adjustment groove, the magnetic block installed on the connecting plate will come into contact with the metal strip, thereby temporarily fixing the slider in the adjustment groove and improving the stability of the slider in the adjustment groove.
[0011] Preferably, a contact pad is fixedly connected to the side of the clamping plate away from the rotating rod, and the cross-sectional dimensions of the contact pad are the same as those of the clamping plate.
[0012] The effect achieved by the above components is that when the clamping plate comes into contact with the housing, the contact pad installed on the clamping plate can prevent the clamping plate from directly contacting the housing, thereby avoiding wear when the two come into contact.
[0013] Preferably, a pull ring is rotatably connected to the inner wall of the limiting rod.
[0014] The effect achieved by the above components is that when the limit rod is pulled, the limit rod can be pulled by the pull ring installed on the limit rod, and the speed of pulling the limit rod can be increased by the pull ring.
[0015] Preferably, an auxiliary device is provided on the side of the two assembly plates away from the adjustment device. The auxiliary device includes two assembly blocks. The two assembly plates are fixedly connected to one side of the two assembly plates respectively. The same connecting plate is slidably connected to one side of the two assembly blocks. A scraper is fixedly connected to one side of the connecting plate, and a storage box is fixedly connected to the other side of the connecting plate. An adjustment rod is threaded through the inner wall of the assembly block, and the two adjustment rods are respectively threaded to the two inner walls of the connecting plate.
[0016] The effects achieved by the above components are as follows: when the conveyor belt transports the shell to be processed, it facilitates the processing of the shell by the drill bit. When the shell is being processed, the auxiliary device can be used to collect and scrape off the debris generated during processing, so as to prevent the debris from being scattered on the ground or attached to the conveyor belt, which would affect the subsequent processing effect and the cleanliness of the surrounding working environment.
[0017] Preferably, one end of the arc surface of the adjusting rod is provided with a plurality of anti-slip grooves, and the plurality of anti-slip grooves are evenly distributed on the adjusting rod.
[0018] The effect achieved by the above components is that when the adjusting rod is rotated within the assembly block, the anti-slip groove on the adjusting rod can increase the friction on the surface of the adjusting rod, thereby increasing the speed at which the adjusting rod rotates within the assembly block.
[0019] Preferably, the connecting plate is a titanium alloy plate.
[0020] The effect achieved by the above components is that the titanium alloy connecting plate has a relatively hard surface and is not easily deformed even after long-term use.
[0021] Compared with related technologies, the flexible production system for an automated shell production line provided by this utility model has the following advantages:
[0022] This utility model provides a flexible production system for an automated shell production line. By setting an adjustment device, when the shell is placed on the conveyor belt of the flexible production line, the position of the shell can be adjusted by the adjustment device. Thus, the accuracy of shell placement can be improved, and the processing effect of the flexible production line on shell processing can be improved.
[0023] By setting up auxiliary devices, the conveyor belt can collect and scrape off the debris generated during processing while transporting the shell. This can improve the processing effect of the shell in subsequent processing and enhance the cleanliness of the on-site working environment. Attached Figure Description
[0024] Figure 1 is a structural schematic diagram of a flexible production system for an automated shell production line provided by this utility model;
[0025] Figure 2 is a schematic diagram of the regulating device shown in Figure 1;
[0026] Figure 3 is a schematic diagram of the disassembled structure of the adjustment device shown in Figure 1;
[0027] Figure 4 is a schematic diagram of the auxiliary device shown in Figure 1;
[0028] Figure 5 is a schematic diagram of the disassembled structure of the auxiliary device shown in Figure 1.
[0029] The following are the labeling elements in the diagram: 1. Support frame; 2. Adjustment device; 201. Fixing plate; 202. Adjustment groove; 203. Slider; 204. Support plate; 205. Motor; 206. Rotating rod; 207. Adjustment plate; 208. Pull ring; 209. Connecting block; 210. Guide rod; 211. Clamping plate; 212. Fixing ring; 213. Limiting rod; 214. Spring; 215. Connecting block; 216. Connecting plate; 217. Magnetic block; 218. Metal strip; 219. Contact pad; 3. Auxiliary device; 31. Assembly block; 32. Connecting plate; 33. Scraper; 34. Storage box; 35. Adjustment rod; 36. Anti-slip groove; 4. Machining drill bit; 5. Conveyor belt; 6. Assembly plate. Detailed Implementation
[0030] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0031] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.
[0032] Please refer to Figures 1 to 5. The present invention provides a flexible production system for an automated housing production line, comprising: a support plate 204, two assembly plates 6 installed on the inner wall of the support plate 204, a common conveyor belt 5 installed on the side of the two assembly plates 6 that is close to each other, a plurality of processing drill bits 4 installed on the top wall of the support frame 1, an adjustment device 2 provided on one side of the assembly plates 6, and an auxiliary device 3 provided on the side of the two assembly plates 6 away from the adjustment device 2.
[0033] In an embodiment of this utility model, please refer to Figures 2 and 3. The adjusting device 2 includes two fixed plates 201, which are respectively fixedly connected to one side of two assembly plates 6. An adjusting groove 202 is provided on one side of the fixed plate 201. A slider 203 is slidably connected to the inner wall of the adjusting groove 202. A support plate 204 is fixedly connected to one side of the slider 203. A motor 205 is fixedly connected to one side of the support plate 204. A rotating rod 206 is fixedly connected to the output end of the motor 205. An adjusting plate 207 is threadedly connected to the arc surface of the rotating rod 206. A clamping plate 211 is fixedly connected to one side of the adjusting plate 207. A connecting block 209 is fixedly connected to one end of the adjusting plate 207. A guide rod 210 slidably passes through the inner wall of the connecting block 209. One end of the arc surface of the guide rod 210 is fixedly connected to the support plate 204. A fixing ring 212 is fixedly connected to one end of the support plate 204. A limit rod 213 slides through the inner wall of the fixing ring 212. A spring 214 is sleeved on one end of the arc surface of the limit rod 213. The two ends of the spring 214 are fixedly connected to the limit rod 213 and the fixing ring 212, respectively. A connecting block 215 is fixedly connected to one end of the fixing plate 201. The limit rod 213 slides through the inner wall of the connecting block 215. The flexible production system of the automated shell production line consists of a support frame 1, several processing drill bits 4, a transmission belt, and an assembly plate 6. The flexible production system of the automated shell production line is an automated production equipment that can adapt to various product types and specifications. It achieves this through flexible production... The production configuration, modular design, and intelligent control support the production of different types of housing products on the same production line or equipment. Typically, when processing housings, they are manually placed on conveyor belt 5, which transports them to the lower end of each processing drill bit 4. The drill bit 4 then performs a calibration function on the housing. However, manual placement of the housing can lead to deviations, causing processing errors when the drill bit 4 processes it, increasing the defect rate. The adjusting device 2 precisely positions the housing, ensuring it is accurately centered on the conveyor belt 5. This improves the stability and accuracy of subsequent processing by the drill bit 4 on the housing surface. (Slider 2) A connecting plate 216 is fixedly connected to one side of slider 203. Two magnetic blocks 217 are fixedly connected to the side of connecting plate 216 closest to slider 203. A metal strip 218 is attracted to the side of the two magnetic blocks 217 furthest from connecting plate 216. The side of the metal strip 218 is fixedly connected to assembly plate 6. When slider 203 slides in adjustment groove 202, the magnetic blocks 217 installed on connecting plate 216 will contact the metal strip 218, thereby temporarily fixing slider 203 in adjustment groove 202 and improving the stability of slider 203 in adjustment groove 202. A contact pad 219 is fixedly connected to the side of clamping plate 211 furthest from rotating rod 206. The cross-sectional dimensions of contact pad 219 are the same as those of clamping plate 211. When clamping plate 211 contacts the housing...The contact pad 219 installed on the clamping plate 211 prevents the clamping plate 211 from directly contacting the housing, thus avoiding wear when they do come into contact. A pull ring 208 is rotatably connected to the inner wall of the limiting rod 213. When the limiting rod 213 is pulled, it can be moved via the pull ring 208, which increases the speed at which the limiting rod 213 is pulled.
[0034] In this embodiment of the invention, please refer to Figures 4 and 5. The auxiliary device 3 includes two assembly blocks 31, two assembly plates 6 are fixedly connected to one side of each assembly plate 6, and a common connecting plate 32 is slidably connected to one side of each assembly block 31. A scraper 33 is fixedly connected to one side of the connecting plate 32, and a storage box 34 is fixedly connected to the other side of the connecting plate 32. An adjusting rod 35 is threaded through the inner wall of the assembly block 31, and two adjusting rods 35 are respectively threaded to the two inner walls of the connecting plate 32. When the conveyor belt 5 transports the shell to be processed, and it is inconvenient to process the shell with the drill bit 4, the auxiliary device 3 can be used to process the shell. The generated debris is collected and scraped off to prevent it from scattering on the ground or adhering to the transmission belt, which would affect the subsequent processing effect and the cleanliness of the surrounding working environment. Several anti-slip grooves 36 are opened at one end of the arc surface of the adjusting rod 35. The anti-slip grooves 36 are evenly distributed on the adjusting rod 35. When the adjusting rod 35 is rotated in the assembly block 31, the anti-slip grooves 36 on the adjusting rod 35 can increase the friction of the surface of the adjusting rod 35, thereby increasing the rotation speed of the adjusting rod 35 in the assembly block 31. The connecting plate 32 is a titanium alloy plate. The surface of the titanium alloy connecting plate 32 is relatively hard and the surface is not easily deformed after long-term use.
[0035] The working principle of the flexible production system for an automated shell production line provided by this utility model is as follows: Pulling the limiting rod 213 causes the spring 214 to deform, allowing the slider 203 to be pushed into the fixed plate 201 within the adjusting groove 202. Releasing the limiting rod 213 allows the spring 214 to reset, connecting the limiting rod 213 to the inner wall of the connecting block 215 via the fixing ring 212. This fixes the support plate 204 to one side of the fixed plate 201. The motor 205 mounted on the support plate 204 is then started. The motor 205 rotates the output end, which in turn rotates the adjusting plate 207. The adjusting plate 207 slides along the guide rod 210 with the connecting block 209. The adjusting plate 207 then moves the clamping plate 211. Through the interaction of the two clamping plates 211, the interface corrects the placement angle of the shell placed on the conveyor belt 5.
[0036] Place the connecting plate 32 on one side of the two assembly blocks 31. Then, rotate the adjusting rod 35 inside the assembly block 31 to fix the connecting plate 32 inside the two assembly blocks 31. When the transmission belt is working, the debris that is easy to fall off its surface will be deposited in the storage box 34, and the debris that is not easy to fall off will be scraped off by the scraper 33.
[0037] The circuits and controls involved in this utility model are all existing technologies, and will not be described in detail here.
[0038] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A flexible production system for an automated shell production line, characterized in that, include: A support plate (204) has two assembly plates (6) installed on its inner wall. A conveyor belt (5) is installed on the side of the two assembly plates (6) that are close to each other. Several processing drill bits (4) are installed on the top wall of the support frame (1). An adjustment device (2) is provided on one side of each assembly plate (6). The adjustment device (2) includes two fixed plates (201), which are respectively fixedly connected to one side of each assembly plate (6). An adjustment groove (202) is opened on one side of each fixed plate (201). A slider (203) is slidably connected to the inner wall of the adjustment groove (202). A support plate (204) is fixedly connected to one side of the slider (203). A motor (205) is fixedly connected to one side of the support plate (204). A rotating rod (206) is fixedly connected to the output end of the motor (205). The rotating rod (206)... An adjusting plate (207) is threaded onto an arc-shaped surface. A clamping plate (211) is fixedly connected to one side of the adjusting plate (207). A connecting block (209) is fixedly connected to one end of the adjusting plate (207). A guide rod (210) slides through the inner wall of the connecting block (209). One end of the arc-shaped surface of the guide rod (210) is fixedly connected to a support plate (204). A fixing plate (204) is fixedly connected to one end of the support plate (204). The inner wall of the fixed ring (212) slides through the limiting rod (213), and one end of the arc surface of the limiting rod (213) is fitted with a spring (214). The two ends of the spring (214) are fixedly connected to the limiting rod (213) and the fixed ring (212) respectively. One end of the fixed plate (201) is fixedly connected to a connecting block (215), and the inner wall of the limiting rod (213) slides through the connecting block (215).
2. The flexible production system for an automated shell production line according to claim 1, characterized in that, A connecting plate (216) is fixedly connected to one side of the slider (203). Two magnetic blocks (217) are fixedly connected to the side of the connecting plate (216) near the slider (203). A metal strip (218) is attracted to the side of the two magnetic blocks (217) away from the connecting plate (216). One side of the metal strip (218) is fixedly connected to the assembly plate (6).
3. The flexible production system for an automated shell production line according to claim 1, characterized in that, A contact pad (219) is fixedly connected to the side of the clamping plate (211) away from the rotating rod (206), and the cross-sectional dimensions of the contact pad (219) are the same as those of the clamping plate (211).
4. The flexible production system for an automated shell production line according to claim 1, characterized in that, The inner wall of the limiting rod (213) is rotatably connected to a pull ring (208).
5. The flexible production system for an automated shell production line according to claim 1, characterized in that, An auxiliary device (3) is provided on the side of the two assembly plates (6) away from the adjustment device (2). The auxiliary device (3) includes two assembly blocks (31). The two assembly plates (6) are fixedly connected to one side of the two assembly plates (6). The same connecting plate (32) is slidably connected to one side of the two assembly blocks (31). A scraper (33) is fixedly connected to one side of the connecting plate (32). A storage box (34) is fixedly connected to the other side of the connecting plate (32). An adjustment rod (35) is threaded through the inner wall of the assembly block (31). The two adjustment rods (35) are respectively threaded to the two inner walls of the connecting plate (32).
6. The flexible production system for an automated shell production line according to claim 5, characterized in that, The adjusting rod (35) has several anti-slip grooves (36) at one end of its arc surface, and the several anti-slip grooves (36) are evenly distributed on the adjusting rod (35).
7. The flexible production system for an automated shell production line according to claim 5, characterized in that, The connecting plate (32) is a titanium alloy plate.
Citation Information
Patent Citations
Production system of shell assembly
CN219631668U