Automatic sawing machine for copper pipe
By designing an automatic copper tube sawing machine, which uses a motor to drive saw blades to automatically cut S-shaped copper tubes, the problems of complex structure and low efficiency of manual operation in existing devices are solved, realizing automated processing and efficient sawing of copper tubes.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XINXIANG YUANHENG REFRIGERATION ACCESSORIES CO LTD
- Filing Date
- 2025-02-13
- Publication Date
- 2026-05-01
AI Technical Summary
Existing U-tube processing equipment has a complex structure, requires human-machine cooperation, has low processing efficiency, and the sawing process requires manual operation, which is slow.
An automatic copper tube sawing machine was designed, comprising a processing table, a workpiece clamping component, a sliding seat, a sawing component, a belt drive component, and a positioning component. It realizes automatic loading and unloading and sawing. The sawing blade driven by the motor cuts S-shaped copper tubes into multiple U-shaped copper tubes.
It achieves automated sawing of copper tubes, simplifies the operation process, improves processing efficiency, saves manpower, and has a simple structure and is easy to operate.
Smart Images

Figure CN224182198U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of copper tube processing technology, specifically to an automatic copper tube sawing machine. Background Technology
[0002] A U-shaped tube consists of two parallel tube bodies and an arc-shaped connecting part. The outer radius of the tube body is R, and the distance between the center lines of the two tube bodies is 2L. The smaller the value of L / R, the more compact the pipeline can be when applied to a specific pipeline. Currently, U-shaped tubes are mostly processed by bending copper tubes into an S-shaped structure using a bending machine, and then cutting the bent S-shaped copper tube in the middle to cut multiple U-shaped tube joints. Existing devices are complex in structure, require human-machine cooperation, and have low work efficiency. Although patent publication number CN218612001U can saw the workpiece, the S-shaped copper tube needs to be manually placed during cutting, which is slow, inefficient, and inconvenient to use. Utility Model Content
[0003] The technical problem to be solved by this utility model is to overcome the existing defects and provide an automatic copper tube sawing machine with simple structure and easy operation. It can automatically saw copper tubes, making sawing more convenient. It can automatically load and unload materials, greatly saving manpower and effectively solving the problems in the background technology.
[0004] To achieve the above objectives, this utility model provides the following technical solution: an automatic copper tube sawing machine, including a processing table, a workpiece upper and lower clamping component on the upper surface of the processing table, a track on the lower surface of the processing table, a sliding seat on the track, a sawing component fixed on one side of the sliding seat, a belt drive component on the lower surface of the processing table for driving the sliding seat to slide along the track, a sawing groove on the processing table corresponding to the saw blade on the sawing component, the upper end of the saw blade extending through and above the sawing groove, a guide groove on the processing table located to the right of the workpiece upper and lower clamping component, a workpiece placement component on the left side of the workpiece upper and lower clamping component, a right-side workpiece positioning component on the upper surface of the processing table, and a left and right positioning component on each side of the processing table.
[0005] Furthermore, the sawing component includes a sawing motor fixed on a sliding seat, and a saw blade is fixed to the end of the output shaft of the sawing motor. The rotation of the sawing motor can drive the saw blade to rotate, and the rotation of the saw blade can saw the S-shaped copper tube, thereby processing the S-shaped copper tube into multiple U-shaped copper tubes.
[0006] Furthermore, the belt drive includes two U-shaped seats fixed to the lower surface of the processing table. Each U-shaped seat is equipped with a pulley, and a conveyor belt is provided between the two pulleys. A drive motor is provided on one U-shaped seat to drive one pulley to rotate. The lower end of the conveyor belt is fixed to one side of the sliding seat through a support. The operation of the drive motor can drive the pulley to rotate, the rotation of the pulley can drive the conveyor belt to rotate, the rotation of the conveyor belt can drive the sliding seat to slide along the track, and the movement of the sliding seat can drive the sawing part to move.
[0007] Furthermore, the workpiece upper and lower clamping components include a U-shaped frame fixed to the upper surface of the processing table, two telescopic hydraulic cylinders are fixed on the U-shaped frame, and a workpiece pressure plate is fixed between the telescopic ends of the two telescopic hydraulic cylinders. The workpiece pressure plate is located directly above the sawing groove, and the workpiece pressure plate is provided with a groove corresponding to the saw blade. By telescopically extending and retracting the two telescopic hydraulic cylinders, the workpiece pressure plate can be moved downward, and the workpiece can be pressed against the upper surface of the processing table by the workpiece pressure plate.
[0008] Furthermore, the workpiece placement component includes a vertical plate that fixes one side of the upper and lower clamping components of the workpiece. A space is provided between the lower end of the vertical plate and the upper surface of the processing table for a workpiece to pass through. Two side plate protective strips are provided on the left side of the vertical plate. First, the workpiece is stacked between the two side plate protective strips.
[0009] Furthermore, the right-side workpiece positioning component includes a bracket fixed to the upper surface of the processing table, and a right-side protective strip for the workpiece is provided on one side of the bracket to prevent stacked workpieces from falling off.
[0010] Furthermore, the left and right positioning components include a cylinder seat fixed on the processing table, a telescopic cylinder is provided on the cylinder seat, and an L-shaped top seat is fixed between the telescopic ends of the telescopic cylinder. The telescopic cylinder can move the L-shaped top seat by telescopic extension and retraction, and the left and right positions of the workpiece can be positioned by the L-shaped top seats on the two left and right positioning components.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: First, the workpiece at the lower end between the workpiece placement part and the workpiece positioning part on the left side is pushed out by the left and right positioning parts on the left. The extension and retraction of the first telescopic cylinder can drive the L-shaped top seat to move. The L-shaped top seats on the two left and right positioning parts can position the workpiece left and right, thereby positioning the workpiece directly below the workpiece pressure plate. The extension and retraction of the second telescopic cylinder can drive the workpiece pressure plate to move downward. The workpiece pressure plate can press the workpiece onto the upper surface of the processing table. The operation of the drive motor can drive the pulley to rotate. The rotation of the pulley can drive the conveyor belt to rotate. Rotation causes the sliding seat to slide along the track. The movement of the sliding seat moves the sawing piece, and the rotation of the sawing motor drives the saw blade to rotate. The rotation of the saw blade can saw the S-shaped copper tube, thus processing the S-shaped copper tube into multiple U-shaped copper tubes. After sawing, the left and right positioning parts on the right side are reset to the far right, while the left and right positioning parts on the far left continue to extend to push out the sawn workpiece. The processed workpiece can be discharged through the guide chute. This automatic copper tube sawing machine has a simple structure and is easy to operate. It can automatically saw copper tubes, making sawing more convenient. It can automatically load and unload materials, greatly saving manpower. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the structure of this utility model;
[0013] Figure 2 This is a side view of the present invention.
[0014] Figure 3 This is a schematic diagram of the front structure of this utility model;
[0015] Figure 4 This is a schematic diagram of the structure of this utility model from a bottom view.
[0016] In the diagram: 1. Processing table, 2. Track, 3. Sliding seat, 4. Sawing piece, 41. Sawing motor, 42. Sawing blade, 5. Left and right positioning piece, 51. L-shaped top seat, 52. Telescopic cylinder one, 53. Cylinder seat, 6. Belt drive piece, 61. Drive motor, 62. Conveyor belt, 63. Pulley, 7. Workpiece placement piece, 71. Vertical plate, 72. Side plate protective strip, 8. Workpiece upper and lower clamping piece, 81. Telescopic cylinder two, 82. U-shaped frame, 83. Workpiece pressure plate, 9. Right side workpiece positioning piece, 91. Bracket, 92. Right side protective strip of workpiece, 10. Guide trough. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Please see Figure 1-4This utility model provides a technical solution: an automatic copper pipe sawing machine, including a processing table 1, with a workpiece upper and lower clamping member 8 on the upper surface of the processing table 1, a track 2 on the lower surface of the processing table 1, a sliding seat 3 slidably connected on the track 2, a sawing member 4 fixed on one side of the sliding seat 3, a belt drive member 6 on the lower surface of the processing table 1 for driving the sliding seat 3 to slide along the track 2, a sawing groove on the processing table 1 corresponding to the saw blade 42 on the sawing member 4, the upper end of the saw blade 42 penetrating and extending above the sawing groove, a guide groove 10 on the processing table 1 located to the right of the workpiece upper and lower clamping member 8, a workpiece placement member 7 on the left side of the workpiece upper and lower clamping member 8, and a right-side workpiece positioning member 9 on the upper surface of the processing table 1. A left and right positioning component 5 is respectively provided on the left and right sides of the processing table 1. The sawing component 4 includes a sawing motor 41 fixed on the sliding seat 3. A saw blade 42 is fixed to the end of the output shaft of the sawing motor 41. The rotation of the sawing motor 41 can drive the saw blade 42 to rotate. The rotation of the saw blade 42 can saw the S-shaped copper tube, thereby processing the S-shaped copper tube into multiple U-shaped copper tubes. The belt drive component 6 includes two U-shaped seats fixed on the lower surface of the processing table 1. Each U-shaped seat is provided with a pulley 63. A conveyor belt 62 is provided between the two pulleys 63. A drive motor 61 is provided on each U-shaped seat to drive the pulley 63 to rotate. The lower end of the conveyor belt 62 is fixed to one side of the sliding seat 3 by a support. The operation of cylinder 61 can drive pulley 63 to rotate, which in turn drives conveyor belt 62 to rotate. Conveyor belt 62, in turn, drives sliding seat 3 to slide along track 2. The movement of sliding seat 3 can move sawing piece 4. The workpiece clamping component 8 includes a U-shaped frame 82 fixed to the upper surface of the processing table 1. Two telescopic cylinders 81 are fixed on the U-shaped frame 82. A workpiece pressure plate 83 is fixed between the telescopic ends of the two cylinders 81. The workpiece pressure plate 83 is located directly above the sawing groove and has grooves corresponding to sawing piece 42. The telescopic movement of cylinders 81 can move the workpiece pressure plate 83 downwards, pressing the workpiece against the upper surface of the processing table 1. Component 7 includes a vertical plate 71 on one side of the workpiece clamping component 8. A space is provided between the lower end of the vertical plate 71 and the upper surface of the processing table 1, allowing a workpiece to pass through. Two side guard strips 72 are provided on the left side of the vertical plate 71. Workpieces are first stacked between the two side guard strips 72. The right workpiece positioning component 9 includes a bracket 91 fixed to the upper surface of the processing table 1. A right-side guard strip 92 is provided on one side of the bracket 91 to prevent the stacked workpieces from falling off. The left and right positioning components 5 include a cylinder seat 53 fixed to the processing table 1. A telescopic cylinder 52 is provided on the cylinder seat 53. An L-shaped top seat 51 is fixed between the telescopic ends of the telescopic cylinder 52. The telescopic cylinder 52 can move the L-shaped top seat 51 by telescopically extending and retracting.The workpiece can be positioned left and right by the L-shaped top seats 51 on the two left and right positioning parts 5. This automatic copper pipe sawing machine has a simple structure and is easy to operate. It can automatically saw copper pipes, making sawing more convenient. It can also automatically load and unload materials, greatly saving manpower.
[0019] In use: First, the workpiece at the lower end between the workpiece placement piece 7 and the workpiece positioning piece 9 on the right side is pushed out by the left and right positioning pieces 5 on the left. The extension and retraction of the first telescopic cylinder 52 can drive the L-shaped top seat 51 to move. The L-shaped top seat 51 on the two left and right positioning pieces 5 can position the workpiece left and right, thereby positioning the workpiece directly below the workpiece pressure plate 83. The extension and retraction of the second telescopic cylinder 81 can drive the workpiece pressure plate 83 to move downward. The workpiece pressure plate 83 can press the workpiece onto the upper surface of the processing table 1. The operation of the drive motor 61 can drive the pulley 63 to rotate. The rotation of the pulley 63 can drive the conveyor belt 62 to rotate. The rotation of the conveyor belt 62 can drive the sliding seat 3 to move along the track 2. The sliding mechanism, via the sliding seat 3, moves the sawing piece 4. The sawing motor 41 rotates, which in turn rotates the saw blade 42. The rotating saw blade 42 can saw the S-shaped copper tube, thus processing the S-shaped copper tube into multiple U-shaped copper tubes. After sawing, the left and right positioning pieces 5 on the right side are reset to the far right, while the left and right positioning pieces 5 on the left side continue to extend to push out the sawn workpiece. The processed workpiece can be exported through the guide groove 10. Then, the left and right positioning pieces 5 on the left side are shortened and retracted to the far left. The workpiece between the workpiece placement piece 7 and the right workpiece positioning piece 9 falls to the upper surface of the processing table 1 due to gravity, making it convenient for the left and right positioning pieces 5 to continue pushing it out for the next time. This cycle facilitates processing.
[0020] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention.
Claims
1. An automatic copper pipe sawing machine, comprising a processing table (1), characterized in that: The upper surface of the processing table (1) is provided with a workpiece upper and lower clamping member (8), the lower surface of the processing table (1) is provided with a track (2), the track (2) is provided with a sliding seat (3) that is slidably connected, a sawing member (4) is fixed on one side of the sliding seat (3), the lower surface of the processing table (1) is provided with a belt drive member (6) that drives the sliding seat (3) to slide along the track (2), the processing table (1) is provided with a sawing groove corresponding to the saw blade (42) on the sawing member (4), the upper end of the saw blade (42) passes through and extends to the top of the sawing groove, the processing table (1) is provided with a guide groove (10), the guide groove (10) is located on the right side of the workpiece upper and lower clamping member (8), the left side of the workpiece upper and lower clamping member (8) is provided with a workpiece placement member (7), the upper surface of the processing table (1) is provided with a right workpiece positioning member (9), and the left and right sides of the processing table (1) are respectively provided with a left and right positioning member (5).
2. The automatic copper tube sawing machine according to claim 1, characterized in that: The sawing component (4) includes a sawing motor (41) fixed on a sliding seat (3), and a saw blade (42) is fixed to the end of the output shaft of the sawing motor (41).
3. The automatic copper tube sawing machine according to claim 1, characterized in that: The belt drive component (6) includes two U-shaped seats fixed on the lower surface of the processing table (1). Each U-shaped seat is provided with a pulley (63). A conveyor belt (62) is provided between the two pulleys (63). A drive motor (61) that drives one pulley (63) to rotate is provided on one U-shaped seat. The lower end of the conveyor belt (62) is fixed to one side of the sliding seat (3) through a support.
4. The automatic copper pipe sawing machine according to claim 1, characterized in that: The workpiece upper and lower clamping parts (8) include a U-shaped frame (82) fixed on the upper surface of the processing table (1). Two telescopic cylinders (81) are fixed on the U-shaped frame (82). A workpiece pressure plate (83) is fixed between the telescopic ends of the two telescopic cylinders (81). The workpiece pressure plate (83) is located directly above the sawing groove. The workpiece pressure plate (83) is provided with a groove corresponding to the saw blade (42).
5. The automatic copper tube sawing machine according to claim 1, characterized in that: The workpiece placement component (7) includes a vertical plate (71) on one side of the workpiece upper and lower clamping component (8). A space is provided between the lower end of the vertical plate (71) and the upper surface of the processing table (1) for a workpiece to pass through. Two side plate protective strips (72) are provided on the left side of the vertical plate (71).
6. The automatic copper tube sawing machine according to claim 1, characterized in that: The right-side workpiece positioning component (9) includes a bracket (91) fixed on the upper surface of the processing table (1), and a workpiece right-side protective strip (92) is provided on one side of the bracket (91).
7. The automatic copper tube sawing machine according to claim 1, characterized in that: The left and right positioning components (5) include a cylinder seat (53) fixed on the processing table (1), a telescopic cylinder (52) is provided on the cylinder seat (53), and an L-shaped top seat (51) is fixed between the telescopic ends of the telescopic cylinder (52).