Chamfering device for aluminum veneer treatment

Abstract

The utility model discloses a chamfering device for aluminum veneer processing, which comprises a mounting mechanism, the mounting mechanism comprises a mounting seat, the middle of the mounting seat is provided with a cavity, and the top end of the mounting seat is fixedly connected with a processing table; the chamfering mechanism comprises a chamfering motor, an upper shaft seat and a lower shaft seat, the chamfering motor is in threaded connection to the middle of the bottom end of the inner wall of the cavity, the upper shaft seat is connected to the corner of the machining table in a penetrating mode, the lower shaft seat is symmetrically and fixedly connected to the corner of the inner wall end of the cavity, and a shaft rod is arranged in the middle of the upper shaft seat and the middle of the lower shaft seat in a sleeved mode and extends out of the upper shaft seat; the middle of the output end of the chamfering motor is fixedly sleeved with a driving gear, the lower portion of the outer surface of the shaft rod is fixedly sleeved with a driven gear, the driven gear is meshed with the driving gear, and the top end of the shaft rod is fixedly connected with a chamfering head. The aluminum veneer chamfering machine can synchronously complete chamfering operation, saves time and labor, does not need to repeatedly replace the chamfering position of an aluminum veneer, reduces labor intensity, and improves operation efficiency.

Description

Technical Field

[0001] This utility model relates to the field of aluminum panel chamfering technology, specifically a chamfering device for aluminum panel processing. Background Technology

[0002] Chamfering of aluminum panels refers to the process of shaping the edges and corners of aluminum panels into a certain bevel using cutting and other techniques.

[0003] Currently, aluminum panel chamfering is achieved by using a motor-driven chamfering head to contact the edges and corners of the aluminum panel. However, this method requires manually repositioning each edge and corner to complete the chamfering process. This method is time-consuming and labor-intensive, significantly reducing the efficiency of aluminum panel chamfering. Therefore, a chamfering device that can overcome these drawbacks is needed to improve the efficiency. Utility Model Content

[0004] The purpose of this utility model is to provide a chamfering device for aluminum single-panel processing in order to solve the problems mentioned in the background above.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a chamfering device for aluminum single-panel processing, comprising:

[0006] The mounting mechanism includes a mounting base, a cavity is provided in the middle of the mounting base, and a processing table is fixedly connected to the top of the mounting base;

[0007] A chamfering mechanism includes a chamfering motor, an upper shaft seat, and a lower shaft seat. The chamfering motor is threadedly connected to the bottom center of the inner wall of the cavity. The upper shaft seat is connected through to the corner of the processing table. The lower shaft seat is symmetrically fixedly connected to the corner of the inner wall of the cavity. A shaft is sleeved in the middle of the upper and lower shaft seats and extends out of the upper shaft seat. A drive gear is sleeved and fixed in the middle of the output end of the chamfering motor. A driven gear is sleeved and fixed in the lower part of the outer surface of the shaft and meshes with the drive gear. A chamfering head is fixedly connected to the top of the shaft.

[0008] As a further embodiment of this utility model, the mounting mechanism also includes a cover plate, which is movably connected to the middle of one side of the mounting base, and the side of the cover plate is in contact with the inner wall of the cavity. A handle is fixedly connected to the lower part of one side of the cover plate.

[0009] As a further embodiment of this utility model, it also includes an isolation and cleaning mechanism, which includes a U-shaped isolation cover. A movable plate is attached to and abuts against one side of the inner wall of the U-shaped isolation cover, and an opening is provided through the upper part of the front and back of the U-shaped isolation cover, with an adsorption tube provided in the opening.

[0010] As a further embodiment of this utility model, one end of the outer surface of the adsorption tube is threaded with a threaded ring, and one end of the threaded ring extends into the opening.

[0011] As a further embodiment of this utility model, the isolation and cleaning mechanism also includes a slot, which is symmetrically opened in the middle of the front and back of the processing table, and a block is connected in the slot. A docking plate is sleeved and connected to the inner end of the block, and a groove is opened on the inner side of the upper end of the docking plate. The inner wall of the groove fits with the lower end of the U-shaped isolation cover and the movable plate.

[0012] As a further embodiment of this utility model, it also includes a clamping mechanism, which includes a bracket. The bracket is arranged on the outside of the processing table, and a hydraulic cylinder is connected through the middle of the top of the bracket. A sliding frame is fixed to the output end of the hydraulic cylinder, and a sliding block slides at the lower end of the sliding frame. The inner side of a set of sliding blocks abuts against the aluminum single plate to be processed.

[0013] As a further embodiment of this utility model, an electric push rod is connected through the middle of the front and back sides of the sliding frame, and the output end of a set of electric push rods is fitted with one side of a set of sliding blocks.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This invention utilizes a single chamfering motor as the drive source. The chamfering head is structurally mounted via a shaft, with a driven gear fitted on the lower outer surface of the shaft and a driving gear fitted on the middle of the outer surface of the chamfering motor's output end. The controlled chamfering motor actuates the driving gear, which in turn drives the driven gear to rotate, thereby rotating the chamfering head. The simultaneous action of multiple chamfering heads on the edges of the aluminum panel allows for synchronized chamfering operations, saving time and effort. It eliminates the need to repeatedly change the chamfering position of the aluminum panel, reducing labor intensity and improving work efficiency. Attached Figure Description

[0016] Figure 1 This is an external view of the chamfering device for aluminum single-panel processing described in this utility model;

[0017] Figure 2 This is a bottom view of the clamping mechanism of the chamfering device for aluminum single-panel processing described in this utility model;

[0018] Figure 3 This is a schematic diagram of the installation of the isolation and cleaning mechanism of the chamfering device for aluminum single-panel processing described in this utility model;

[0019] Figure 4 This is a cross-sectional front view of the chamfering mechanism of the chamfering device for aluminum single-panel processing described in this utility model.

[0020] In the diagram: 11. Mounting base; 12. Machining table; 13. Cavity; 14. Cover plate; 15. Handle; 21. Chamfering motor; 22. Drive gear; 23. Lower shaft seat; 24. Upper shaft seat; 25. Shaft; 26. Driven gear; 27. Chamfering head; 31. Slot; 32. Locking block; 33. U-shaped isolation cover; 34. Movable plate; 35. Through-hole; 36. Threaded ring; 37. Adsorption tube; 41. Bracket; 42. Hydraulic cylinder; 43. Sliding frame; 44. Sliding block; 45. Electric push rod. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Reference Figures 1 to 4 In this embodiment of the present invention, a chamfering device for aluminum single-panel processing includes:

[0023] The mounting mechanism includes a mounting base 11, a cavity 13 is provided in the middle of the mounting base 11, and a processing table 12 is fixedly connected to the top of the mounting base 11.

[0024] Mounting base 11 accommodates the installation of machining table 12 and cavity 13. Cavity 13 provides mounting for lower shaft seat 23 and chamfering motor 21, while machining table 12 mounts upper shaft seat 24.

[0025] The mounting mechanism also includes a cover plate 14, which is movably connected to the middle of one side of the mounting base 11, and the side of the cover plate 14 fits against the inner wall of the cavity 13. A handle 15 is fixedly connected to the lower part of one side of the cover plate 14.

[0026] The cover plate 14 covers the cavity 13, and the cover plate 14 can be opened and closed with the help of the handle 15.

[0027] The chamfering mechanism includes a chamfering motor 21, an upper shaft seat 24, and a lower shaft seat 23. The chamfering motor 21 is threadedly connected to the bottom middle of the inner wall of the cavity 13. The upper shaft seat 24 is connected through to the corner of the processing table 12. The lower shaft seat 23 is symmetrically fixedly connected to the corner of the inner wall of the cavity 13. A shaft 25 is sleeved in the middle of the upper shaft seat 24 and the lower shaft seat 23 and extends out of the upper shaft seat 24. A drive gear 22 is sleeved and fixed in the middle of the output end of the chamfering motor 21. A driven gear 26 is sleeved and fixed in the lower part of the outer surface of the shaft 25 and meshes with the drive gear 22. A chamfering head 27 is fixedly connected to the top of the shaft 25.

[0028] The chamfering motor 21 provides the power required for chamfering. The upper shaft seat 24 and the lower shaft seat 23 are mounted on the shaft 25. The driven gear 26 and the chamfering head 27 are mounted on the shaft 25. Through the meshing between the driving gear 22 and the driven gear 26, the force applied to the chamfering motor 21 can be transmitted to the chamfering head 27, so that the edges and corners of the aluminum panel can be chamfered simultaneously through the chamfering head 27, thereby improving the chamfering efficiency.

[0029] It also includes a clamping mechanism, which includes a bracket 41. The bracket 41 is arranged on the outside of the processing table 12, and a hydraulic cylinder 42 is connected through the middle of the top of the bracket 41. A sliding frame 43 is fixed to the output end of the hydraulic cylinder 42, and a sliding block 44 slides at the lower end of the sliding frame 43. The inner side of a set of sliding blocks 44 abuts against the aluminum single plate to be processed.

[0030] An electric push rod 45 is connected through the middle of the front and back of the sliding frame 43, and the output end of a set of electric push rods 45 is fitted with one side of a set of sliding blocks 44.

[0031] The bracket 41 accommodates the installation of the hydraulic cylinder 42, which provides the power required for lifting and lowering the aluminum panel to be processed. The sliding block 44 can be used to clamp and fix the aluminum panel to be processed in the sliding frame 43 to meet the requirements of subsequent chamfering. The electric push rod 45 provides the power required for clamping.

[0032] Working principle: During the chamfering of aluminum panels, the aluminum panel to be processed is placed between a set of sliding blocks 44. The set of sliding blocks 44 is actuated by a controlled electric push rod 45. The sliding blocks 44 slide within the sliding frame 43 and act against the aluminum panel to be processed to complete the clamping and fixing. At this time, the controlled hydraulic cylinder 42 gradually moves the aluminum panel downward, while the controlled chamfering motor 21 applies rotational force to the drive gear 22, which in turn drives the driven gear 26 to rotate, and then drives the shaft 25 to drive the chamfering head 27 to rotate, which acts on the edge of the aluminum panel to complete the chamfering process simultaneously.

[0033] This solution can complete the chamfering work simultaneously, saving time and effort. It eliminates the need to repeatedly change the chamfering position of the aluminum panel, reducing labor intensity and improving work efficiency.

[0034] Please see Figure 1-4 As shown, this embodiment, based on the above embodiment, further includes:

[0035] The isolation and cleaning mechanism includes a U-shaped isolation cover 33. A movable plate 34 is attached to and abuts against one side of the inner wall of the U-shaped isolation cover 33. A through-hole 35 is provided in the upper part of the front and back of the U-shaped isolation cover 33, and an adsorption tube 37 is provided in the through-hole 35.

[0036] One end of the outer surface of the adsorption tube 37 is threadedly connected to a threaded ring 36, and one end of the threaded ring 36 extends into the through-hole 35.

[0037] The U-shaped isolation cover 33, together with the movable plate 34, forms an inner isolation environment, which can isolate and treat the waste debris that splashes in all directions and concentrate it in one place, which is conducive to subsequent cleaning and reduces the cleaning intensity and difficulty. The through-hole 35, together with the threaded ring 36, connects the suction tube 37 to the U-shaped isolation cover 33. The suction tube 37 is connected to the external vacuum cleaner, which can adsorb the dust above, so as to reduce the probability of splashing to the outside and further reduce the cleaning intensity.

[0038] The isolation and cleaning mechanism also includes a slot 31, which is symmetrically opened in the middle of the front and back of the processing table 12. A block 32 is connected in the slot 31. A mating plate is sleeved on the inner end of the block 32. A groove is opened on the inner side of the upper end of the mating plate. The inner wall of the groove fits with the lower end of the U-shaped isolation cover 33 and the movable plate 34.

[0039] The slot 31 engages and fixes the block 32, and the block 32 is used to complete the structural installation of the docking plate to meet the opening of the upper slot, thereby limiting the structure of the U-shaped isolation cover 33 and the movable plate 34 through the slot.

[0040] Working principle: Before chamfering the aluminum panel, the clamping block 32 is clamped into the clamping groove 31, and a connecting plate is fitted onto the end of the clamping block 32. A U-shaped isolation cover 33 and a movable plate 34 are fitted into the groove at the upper end of the connecting plate and the clamping block 32 to form an inner isolation environment. The suction tube 37 is connected to the through hole 35 through the threaded ring 36, and one end of the suction tube 37 is connected to an external vacuum cleaner. The isolation environment formed above isolates the debris that splashes to the surroundings. The external vacuum cleaner can absorb the debris above through the suction tube 37. The movable plate 34 can then be disassembled for centralized cleaning.

[0041] This solution allows for centralized cleaning of waste generated during processing, saving time and labor, improving the applicability of the equipment, and meeting the requirements.

[0042] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A chamfering device for aluminum single-panel processing, characterized in that, include: The mounting mechanism includes a mounting base (11), a cavity (13) is provided in the middle of the mounting base (11), and a processing table (12) is fixedly connected to the top of the mounting base (11). The chamfering mechanism includes a chamfering motor (21), an upper shaft seat (24), and a lower shaft seat (23). The chamfering motor (21) is threadedly connected to the bottom middle of the inner wall of the cavity (13). The upper shaft seat (24) is connected through to the corner of the processing table (12). The lower shaft seat (23) is symmetrically fixed to the corner of the inner wall of the cavity (13). A shaft (25) is sleeved in the middle of the upper shaft seat (24) and the lower shaft seat (23) and extends out of the upper shaft seat (24). A drive gear (22) is sleeved and fixed in the middle of the output end of the chamfering motor (21). A driven gear (26) is sleeved and fixed in the lower part of the outer surface of the shaft (25) and meshes with the drive gear (22). A chamfering head (27) is fixedly connected to the top of the shaft (25). Isolation and cleaning facilities are used for centralized cleaning of waste generated during processing.

2. The chamfering device for processing aluminum veneer according to claim 1, characterized in that: The mounting mechanism also includes a cover plate (14), which is movably connected to the middle of one side of the mounting base (11), and the side of the cover plate (14) is in contact with the inner wall of the cavity (13). A handle (15) is fixedly connected to the lower part of one side of the cover plate (14).

3. The chamfering device for processing aluminum veneer according to claim 1, characterized in that: It also includes an isolation and cleaning mechanism, which includes a U-shaped isolation cover (33). A movable plate (34) is attached to and abuts against one side of the inner wall of the U-shaped isolation cover (33), and a through-hole (35) is provided on the upper part of the front and back of the U-shaped isolation cover (33). An adsorption tube (37) is provided in the through-hole (35).

4. The chamfering device for processing aluminum veneer according to claim 3, characterized in that: One end of the outer surface of the adsorption tube (37) is threadedly connected to a threaded ring (36), and one end of the threaded ring (36) extends into the through-hole (35).

5. The chamfering device for aluminum single-panel processing according to claim 3, characterized in that: The isolation and cleaning mechanism also includes a slot (31), which is symmetrically opened in the middle of the front and back of the processing table (12). A block (32) is connected in the slot (31). A docking plate is sleeved on the inner end of the block (32), and a slot is opened on the inner side of the upper end of the docking plate. The inner wall of the slot fits with the lower end of the U-shaped isolation cover (33) and the movable plate (34).

6. The chamfering device for processing aluminum veneer according to claim 1, characterized in that: It also includes a clamping mechanism, which includes a bracket (41) arranged on the outside of the processing table (12), and a hydraulic cylinder (42) is connected through the middle of the top of the bracket (41). A sliding frame (43) is fixed to the output end of the hydraulic cylinder (42), and a sliding block (44) slides at the lower end of the sliding frame (43). The inner side of a set of sliding blocks (44) abuts against the aluminum single plate to be processed.

7. The chamfering device for processing aluminum veneer according to claim 6, characterized in that: An electric push rod (45) is connected through the middle of the front and back sides of the sliding frame (43), and the output end of a set of electric push rods (45) is fitted with one side of a set of sliding blocks (44).

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