Aluminum strip deburring device for intercooler production

Abstract

The utility model relates to the technical field of intercooler aluminum strip machining, and discloses an aluminum strip deburring device for intercooler production, which comprises a supporting column, a machining table is fixedly connected to the top of the supporting column, a polishing and pressing mechanism is arranged at the top of the machining table, and a flushing mechanism is arranged on the right side of the top of the machining table. And the grinding and pressing mechanism comprises a grinding assembly and a pressing assembly, the grinding assembly is arranged on the left side of the top of the machining table, the pressing assembly is arranged on the outer side of the grinding assembly, the grinding assembly comprises a supporting frame, the supporting frame is fixedly connected to the top of the machining table, and a first air cylinder is fixedly connected to the back end of the supporting frame. The first air cylinder pushes the sliding plate to slide in the limiting groove of the supporting frame, front-back movement of the grinding disc in the horizontal direction can be achieved, and burrs at different positions on the aluminum strip can be aligned conveniently. The second air cylinder controls the fixing frame and the grinding disc to ascend and descend in the vertical direction, the grinding depth can be accurately controlled, and the quality and precision of the aluminum strip are guaranteed.

Description

A deburring device for aluminum strip used in intercooler production Technical Field

[0001] This utility model relates to the field of aluminum strip production technology for intercoolers, specifically to a deburring device for aluminum strip used in intercooler production. Background Technology

[0002] The intercooler is a key component of a turbocharged engine, mainly used to reduce the temperature of the high-temperature air after turbocharging. It plays an indispensable role in improving engine performance. Whether it is a supercharged or turbocharged engine, an intercooler needs to be installed between the turbocharger and the intake manifold. Intercooler aluminum strip is an aluminum alloy strip specially used to manufacture the heat dissipation fins of intercoolers in automotive / supercharged systems. It must have high thermal conductivity, corrosion resistance and processability.

[0003] The device for deburring copper or aluminum strips of transformers disclosed in CN 222037908 U is designed to facilitate the adjustment of the distance between two grinding wheels and has an automatic adjustment structure. It is suitable for deburring copper or aluminum strips of different specifications and improves the flexibility of deburring copper or aluminum strips of transformers.

[0004] This transformer copper or aluminum strip deburring device allows for easy adjustment of the distance between the two grinding wheels and features an automatic adjustment structure. It is suitable for removing burrs from copper or aluminum strips of different specifications. However, the device lacks a mechanism to press and fix the aluminum strip, which can easily move or shake during grinding, resulting in inaccurate grinding positions and inability to precisely remove burrs. This may lead to incomplete burr removal, affecting the flatness and dimensional accuracy of the aluminum strip. Therefore, improvements are needed. Summary of the Invention

[0005] The purpose of this invention is to provide a deburring device for aluminum strips used in the production of intercoolers, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a deburring device for aluminum strip used in the production of intercoolers, comprising a support column, a processing table fixedly connected to the top of the support column, a grinding and pressing mechanism provided on the top of the processing table, and a rinsing mechanism provided on the right side of the top of the processing table;

[0007] The grinding and pressing mechanism includes a grinding component and a pressing component. The grinding component is located on the top left side of the processing table, and the pressing component is located on the outside of the grinding component.

[0008] The grinding assembly includes a support frame, which is fixedly connected to the top of the processing table. A first cylinder is fixedly connected to the back end of the support frame. A slide plate is fixedly connected to the front of the first cylinder. A second cylinder is fixedly connected to the top of the slide plate. A fixed frame is fixedly connected to the bottom of the second cylinder. A drive motor is fixedly connected to the inner side of the fixed frame. A rotating shaft is fixedly connected to the bottom of the drive motor. A grinding disc is fixedly connected to the bottom of the rotating shaft.

[0009] Preferably, the inner side of the support frame is provided with a limiting groove corresponding to the movement trajectory of the skateboard, and the skateboard is slidably connected to the inside of the limiting groove. Through the limiting groove, the skateboard can slide inside the support frame, making the skateboard more stable during movement.

[0010] Preferably, the pressing assembly includes a connecting frame, which is fixedly connected to the left and right sides of the support frame. A sliding rod is slidably connected to the inner side of the connecting frame. A U-shaped plate is fixedly connected to the bottom of the sliding rod. A pressing roller is rotatably connected to the inner side of the U-shaped plate. A pull plate is fixedly connected to the top of the sliding rod. A spring is sleeved around the outer side of the sliding rod.

[0011] Preferably, the top of the spring is fixedly connected to the bottom of the connecting frame, and the bottom of the spring is fixedly connected to the top of the U-shaped plate. When the aluminum strip of the intercooler passes through the bottom of the pressing roller, the elastic force of the spring makes the aluminum strip move more smoothly during the movement.

[0012] Preferably, there are four connecting frames, which are fixedly connected to the left and right sides of the support frame respectively. The connecting frames can limit the movement of the slide rod, making the slide rod more stable during the lifting and lowering process.

[0013] Preferably, the rinsing mechanism includes a water tank, which is fixedly connected to the bottom right side of the processing table. A transmission pipe is fixedly connected to the back end of the water tank, and a water pump is fixedly connected to the periphery of the transmission pipe. The water pump is fixedly connected to the back end of the water tank. A fixing frame is provided around the transmission pipe, and the fixing frame is fixedly connected to the top right side of the processing table. A sprayer is fixedly connected to the bottom of the transmission pipe, and the sprayer is fixedly connected to the top of the fixing frame. A filter plate is slidably connected to the inside of the water tank, and a limit plate is fixedly connected to the front of the filter plate. A bolt is threadedly connected to the inside of the limit plate, and the bolt is threadedly connected to the front of the water tank.

[0014] Preferably, a drain hole is provided on the right side of the processing table. Through the drain hole, the water after rinsing the aluminum strip can be discharged and fall into the water tank for recycling.

[0015] Compared with the prior art, this utility model provides a deburring device for aluminum strip in the production of intercoolers, which has the following beneficial effects:

[0016] 1. The aluminum strip deburring device for intercooler production has a first cylinder that pushes the slide plate to slide in the limiting groove of the support frame, which can realize the horizontal back and forth movement of the grinding disc, making it easy to align the burrs at different positions on the aluminum strip. The second cylinder controls the vertical lifting and lowering of the fixed frame and the grinding disc, which can accurately control the grinding depth, ensuring efficient removal of burrs while avoiding over-grinding of the aluminum strip, thus ensuring the quality and precision of the aluminum strip.

[0017] The U-shaped plate is slidably connected to the connecting frame via a slide rod, and a spring is sleeved on the slide rod. When the aluminum strip is placed on the processing table for grinding, the pressing roller is tightly pressed against the surface of the aluminum strip under the elastic force of the spring. The pressing roller can slide up and down in the connecting frame via the slide rod to adaptively adjust the pressure on the aluminum strip, ensuring that the aluminum strip is always stably pressed during the grinding process, avoiding the impact of aluminum strip shaking on the grinding effect or causing safety problems.

[0018] 2. The deburring device for aluminum strip used in the production of this intercooler has a rinsing mechanism that allows for immediate rinsing after the aluminum strip is polished. Water in the tank is pumped through a transmission pipe to the sprayer, which sprays water evenly onto the surface of the aluminum strip, promptly washing away the stains and preventing them from remaining on the aluminum strip, affecting the processing steps or causing secondary scratches on the surface of the aluminum strip. This ensures the cleanliness and surface quality of the aluminum strip. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 is a front view of the structure of this utility model;

[0021] Figure 2 is a schematic diagram of the grinding and pressing mechanism;

[0022] Figure 3 is a schematic diagram of the grinding component structure;

[0023] Figure 4 is a schematic diagram of the pressing component structure;

[0024] Figure 5 is a schematic diagram of the flushing mechanism;

[0025] Figure 6 is a schematic diagram of the limiting plate and bolt structure.

[0026] In the diagram: 1. Support column; 2. Processing table; 3. Grinding and pressing mechanism; 31. Grinding assembly; 311. Drive motor; 312. Grinding disc; 313. Rotating shaft; 314. Fixing frame; 315. First cylinder; 316. Second cylinder; 317. Slide plate; 318. Support frame; 32. Pressing assembly; 321. Pressing roller; 322. U-shaped plate; 323. Spring; 324. Slide rod; 325. Pull plate; 326. Connecting frame; 4. Washing mechanism; 41. Water tank; 42. Filter plate; 43. Sprayer; 44. Fixing frame; 45. Transmission pipe; 46. Water pump; 47. Limiting plate; 48. Bolt. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0029] This utility model provides the following technical solution:

[0030] Example 1

[0031] Please refer to Figures 1-6. This utility model provides a technical solution: a deburring device for aluminum strip used in the production of intercoolers, including a support column 1, a processing table 2 fixedly connected to the top of the support column 1, a grinding and pressing mechanism 3 provided on the top of the processing table 2, and a rinsing mechanism 4 provided on the right side of the top of the processing table 2.

[0032] The grinding and pressing mechanism 3 includes a grinding component 31 and a pressing component 32. The grinding component 31 is located on the top left side of the processing table 2, and the pressing component 32 is located on the outside of the grinding component 31.

[0033] The grinding assembly 31 includes a support frame 318, which is fixedly connected to the top of the processing table 2. A first cylinder 315 is fixedly connected to the back end of the support frame 318. A slide plate 317 is fixedly connected to the front of the first cylinder 315. A second cylinder 316 is fixedly connected to the top of the slide plate 317. A fixing frame 314 is fixedly connected to the bottom of the second cylinder 316. A drive motor 311 is fixedly connected to the inner side of the fixing frame 314. A rotating shaft 313 is fixedly connected to the bottom of the drive motor 311. A grinding disc 312 is fixedly connected to the bottom of the rotating shaft 313.

[0034] Furthermore, a limiting groove corresponding to the movement trajectory of the slide plate 317 is provided on the inner side of the support frame 318, and the slide plate 317 is slidably connected to the inside of the limiting groove. Through the limiting groove, the slide plate 317 can slide inside the support frame 318, making the slide plate 317 more stable during movement.

[0035] Example 2

[0036] Please refer to Figures 1-6. Based on Embodiment 1, the pressing component 32 further includes a connecting frame 326. The connecting frame 326 is fixedly connected to the left and right sides of the support frame 318. A sliding rod 324 is slidably connected to the inner side of the connecting frame 326. A U-shaped plate 322 is fixedly connected to the bottom of the sliding rod 324. A pressing roller 321 is rotatably connected to the inner side of the U-shaped plate 322. A pull plate 325 is fixedly connected to the top of the sliding rod 324. A spring 323 is sleeved around the outer side of the sliding rod 324.

[0037] Furthermore, the top of the spring 323 is fixedly connected to the bottom of the connecting frame 326, and the bottom of the spring 323 is fixedly connected to the top of the U-shaped plate 322. When the aluminum strip of the intercooler passes through the bottom of the pressing roller 321, the elastic force of the spring 323 makes the aluminum strip move more smoothly during the movement.

[0038] Furthermore, there are four connecting frames 326, which are fixedly connected to the left and right sides of the support frame 318 respectively. The connecting frames 326 can limit the sliding rod 324, making the sliding rod 324 more stable during the lifting and lowering process.

[0039] Example 3

[0040] Please refer to Figures 1-6. Based on Embodiment 1, the rinsing mechanism 4 further includes a water tank 41, which is fixedly connected to the bottom right side of the processing table 2. A transmission pipe 45 is fixedly connected to the back end of the water tank 41. A water pump 46 is fixedly connected to the periphery of the transmission pipe 45. The water pump 46 is fixedly connected to the back end of the water tank 41. A fixing frame 44 is provided around the transmission pipe 45. The fixing frame 44 is fixedly connected to the top right side of the processing table 2. A sprayer 43 is fixedly connected to the bottom of the transmission pipe 45. The sprayer 43 is fixedly connected to the top of the fixing frame 44. A filter plate 42 is slidably connected to the inside of the water tank 41. A limiting plate 47 is fixedly connected to the front of the filter plate 42. A bolt 48 is threadedly connected to the inside of the limiting plate 47. The bolt 48 is threadedly connected to the front of the water tank 41.

[0041] Furthermore, a drain hole is provided on the right side of the processing table 2. Through the drain hole, the water after rinsing the aluminum strip can be discharged and fall into the water tank 41 for recycling.

[0042] In actual operation, when this device is used, the intercooler aluminum strip is transferred to the top of the processing table 2 through external equipment. The water pump 46 is turned on, so that the water pump 46 transfers the water in the water tank 41 to the sprayer 43 through the transmission pipe 45, so that the sprayer 43 can spray water onto the surface of the intercooler aluminum strip to rinse the surface of the intercooler aluminum strip. The rinsing wastewater drips into the water tank 41 through the holes opened on the inside of the processing table 2. The wastewater is filtered by the filter plate 42 inside the water tank 41, so that the wastewater can be recycled. When the filter plate 42 is blocked, the bolt 48 is removed and the filter plate 42 is pulled out, so that the filter plate 42 can be easily cleaned by the staff.

[0043] After rinsing, the intercooler aluminum strip is transferred to the top left side of the processing table 2. Pulling the pull plate 325 upward causes the pull plate 325 to move the U-shaped plate 322 via the slide rod 324. This allows the U-shaped plate 322 to compress the spring 323, causing the slide rod 324 to move the pressing roller 321 downward via the U-shaped plate 322. This moves the pressing roller 321 away from the top of the processing table 2, allowing the intercooler aluminum strip to pass through the bottom of the pressing roller 321. Releasing the force on the pull plate 325 allows the U-shaped plate 322 to move the pressing roller 321 downward via the elastic force of the spring 323. This causes the bottom of the pressing roller 321 to press the intercooler aluminum strip, making the bottom of the intercooler aluminum strip fit against the top of the processing table 2.

[0044] Open the second cylinder 316, causing the second cylinder 316 to drive the fixed frame 314 and the drive motor 311 to move downwards. The drive motor 311 then drives the grinding disc 312 downwards via the rotating shaft 313, so that the bottom of the grinding disc 312 contacts the surface of the intercooler aluminum strip. Open the drive motor 311, causing the drive motor 311 to drive the grinding disc 312 to rotate via the rotating shaft 313, so that the grinding disc 312 can grind and deburr the surface of the intercooler aluminum strip. Open the first cylinder 315, causing the first cylinder 315 to drive the second cylinder 316 to move via the slide plate 317. The second cylinder 316 then moves via the fixed frame 314 and the grinding disc 312, so that the grinding disc 312 can grind and deburr different positions on the surface of the intercooler aluminum strip.

[0045] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A deburring device for aluminum strip used in the production of intercoolers, comprising a support column (1), characterized in that: A processing table (2) is fixedly connected to the top of the support column (1). A grinding and pressing mechanism (3) is provided on the top of the processing table (2). A rinsing mechanism (4) is provided on the right side of the top of the processing table (2). The grinding and pressing mechanism (3) includes a grinding component (31) and a pressing component (32). The grinding component (31) is located on the left side of the top of the processing table (2), and the pressing component (32) is located outside the grinding component (31). The grinding component (31) includes a support frame (318), which is fixedly connected to the processing table (2). At the top, a first cylinder (315) is fixedly connected to the back end of the support frame (318). A slide plate (317) is fixedly connected to the front of the first cylinder (315). A second cylinder (316) is fixedly connected to the top of the slide plate (317). A fixed frame (314) is fixedly connected to the bottom of the second cylinder (316). A drive motor (311) is fixedly connected to the inner side of the fixed frame (314). A rotating shaft (313) is fixedly connected to the bottom of the drive motor (311). A grinding disc (312) is fixedly connected to the bottom of the rotating shaft (313).

2. The deburring device for aluminum strip used in intercooler production according to claim 1, characterized in that: The support frame (318) has a limiting groove on its inner side that corresponds to the movement trajectory of the slide plate (317), and the slide plate (317) is slidably connected inside the limiting groove.

3. The deburring device for aluminum strip used in intercooler production according to claim 1, characterized in that: The pressing assembly (32) includes a connecting frame (326), which is fixedly connected to the left and right sides of the support frame (318). A slide rod (324) is slidably connected to the inner side of the connecting frame (326). A U-shaped plate (322) is fixedly connected to the bottom of the slide rod (324). A pressing roller (321) is rotatably connected to the inner side of the U-shaped plate (322). A pull plate (325) is fixedly connected to the top of the slide rod (324). A spring (323) is sleeved around the slide rod (324).

4. The deburring device for aluminum strip used in intercooler production according to claim 3, characterized in that: The top of the spring (323) is fixedly connected to the bottom of the connecting frame (326), and the bottom of the spring (323) is fixedly connected to the top of the U-shaped plate (322).

5. The deburring device for aluminum strip used in intercooler production according to claim 3, characterized in that: There are four connecting frames (326), which are fixedly connected to the left and right sides of the support frame (318) respectively.

6. The deburring device for aluminum strip used in intercooler production according to claim 1, characterized in that: The rinsing mechanism (4) includes a water tank (41), which is fixedly connected to the bottom right side of the processing table (2). A transmission pipe (45) is fixedly connected to the back end of the water tank (41). A water pump (46) is fixedly connected to the periphery of the transmission pipe (45). The water pump (46) is fixedly connected to the back end of the water tank (41). A fixing frame (44) is provided around the transmission pipe (45). The fixing frame (44) is fixedly connected to the top right side of the processing table (2). A sprayer (43) is fixedly connected to the bottom of the transmission pipe (45). The sprayer (43) is fixedly connected to the top inside the fixing frame (44). A filter plate (42) is slidably connected to the inside of the water tank (41). A limiting plate (47) is fixedly connected to the front of the filter plate (42). A bolt (48) is threadedly connected to the inside of the limiting plate (47). The bolt (48) is threadedly connected to the front of the water tank (41).

7. The deburring device for aluminum strip used in intercooler production according to claim 6, characterized in that: A drainage hole is provided on the right side of the processing table (2).

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