Composite material slicing mechanism

Abstract

The utility model relates to the technical field of material processing equipment, in particular to a composite material slicing mechanism. The composite material slicing mechanism comprises a rack, range finders, supporting frames, a placing plate and a first motor, the top of the rack is fixedly connected with the range finders which are symmetrically distributed front and back, the top in the rack is fixedly connected with the placing plate, and the top of the rack is fixedly connected with the supporting frames which are symmetrically distributed front and back. A first motor is mounted at the top of the front-end supporting frame. An output shaft of a second motor rotates to drive a left roller to rotate, the left roller rotates to drive a transmission wheel on the left roller to drive a transmission wheel on the right side to rotate through a belt, then the two rollers rotate synchronously, stable conveying of composite materials is achieved, and the problems that an existing composite material cutting device is difficult to guarantee that the feeding speed and force are consistent each time, and cutting efficiency is high are solved. The problems that materials are prone to being blocked during cutting, the slicing efficiency is reduced, and the requirements for continuity and high efficiency of modern industrial production cannot be met are solved.

Description

Technical Field

[0001] This utility model relates to the field of material processing equipment technology, and in particular to a composite material slicing mechanism. Background Technology

[0002] Composite materials are made up of two or more materials with different properties, combined macroscopically through physical or chemical methods to form materials with new properties. These constituent materials maintain their relatively independent characteristics in the composite material, while also working synergistically to give the composite material superior properties that individual materials do not possess. In the production and processing of composite materials, it is often necessary to cut the composite material into slices of specific sizes to meet the requirements of subsequent production processes.

[0003] Although existing composite material cutting devices are widely used in material processing, they still have some shortcomings and limitations. For example, existing composite material cutting devices cannot guarantee consistent feeding speed and force each time, which can easily cause material to jam during cutting, reduce slicing efficiency, and fail to meet the requirements of modern industrial production for continuity and high efficiency.

[0004] Therefore, a composite material slicing mechanism needs to be designed. Utility Model Content

[0005] In order to overcome the shortcomings of existing composite material cutting devices, which make it difficult to ensure consistent feeding speed and force each time, easily causing material jamming during cutting, reducing slicing efficiency, and failing to meet the requirements of modern industrial production for continuity and high efficiency, this utility model provides a composite material slicing mechanism.

[0006] Technical Solution: A composite material slicing mechanism includes a frame, a rangefinder, a support frame, a placement plate, a first motor, a helical rod, a slider, a discharge block, a cutting line, a second motor, rollers, transmission wheels, and a belt. The top of the frame is fixedly connected to rangefinders symmetrically distributed front and back. The top of the frame is fixedly connected to a placement plate. The top of the frame is also fixedly connected to a support frame symmetrically distributed front and back. A first motor is mounted on the top of the front support frame. A helical rod is connected to the output shaft of the first motor. The helical rod is located inside the front support frame and rotatably connected to it. A slider is threaded onto the helical rod. The rear side of the slider is slidably connected to the rear support frame. Discharge blocks are mounted on both the front and rear sides of the slider, and both discharge blocks are in slidable contact with the frame. A cutting line is fixedly connected between the two discharge blocks. Two rollers symmetrically distributed left and right are rotatably connected between the front and rear sides inside the frame. The front sides of each roller penetrate the frame and are rotatably connected to it. A second motor is mounted on the front side of the frame. The output shaft of the second motor is connected to the left roller. Transmission wheels are fixedly connected to the front sides of both rollers, and power is transmitted between the two transmission wheels via a belt.

[0007] Furthermore, it also includes anti-slip sleeves, with anti-slip sleeves fitted on the outside of the rollers.

[0008] Furthermore, it also includes guide plates, with symmetrically distributed guide plates fixedly connected to the front and rear sides of the top of the frame.

[0009] Furthermore, it also includes a fixing plate, an air supply pipe, an air pump, and nozzles. The fixing plate is fixedly connected between the front and rear support frames. The air supply pipe is fixedly connected to the left side of the fixing plate. An air pump is installed on the air supply pipe, and multiple nozzles are fixedly connected to the air supply pipe.

[0010] Furthermore, it also includes a dustproof net and a protective cover. The dustproof net is fixedly connected to the rear side of the air pump, and the protective cover is fixedly connected between the left and right sides of the two support frames.

[0011] Furthermore, it also includes a collection box, which is fixedly connected to the left side of the rack.

[0012] Beneficial effects: 1. The rotation of the output shaft of the second motor drives the left roller to rotate, and the rotation of the left roller drives the transmission wheel on it to drive the right transmission wheel to rotate through the belt, thereby making the two rollers rotate synchronously, realizing the stable transportation of composite materials. This solves the problem that existing composite material cutting devices cannot guarantee the same feeding speed and force each time, which can easily cause the material to jam during cutting, reduce slicing efficiency, and fail to meet the continuous and efficient requirements of modern industrial production.

[0013] 2. This utility model, by setting up an air supply pipe, an air pump and nozzles, pressurizes the air through the air supply pipe and delivers it to multiple nozzles to spray it out in a high-pressure form. This can effectively remove the heat generated by friction and electrical energy conversion during the cutting of composite materials by the discharge block and cutting wire, play a cooling role, prevent the components from being damaged due to overheating, and ensure the stability and continuity of the cutting work. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a three-dimensional structural diagram of the frame, rangefinder, and placement plate of this utility model.

[0016] Figure 3 This is a three-dimensional structural diagram of the second motor, roller, and transmission wheel components of this utility model.

[0017] Figure 4 This is a three-dimensional structural diagram of the transmission wheel, belt, and anti-slip sleeve of this utility model.

[0018] Figure 5 This is a three-dimensional structural masked view of the components of this utility model, such as the fixing plate, air supply pipe, and air pump.

[0019] Figure 6This is a three-dimensional structural diagram of the air pump and dustproof net components of this utility model.

[0020] Reference numerals: 1: Frame, 101: Rangefinder, 102: Support frame, 2: Placement plate, 3: First motor, 4: Helical rod, 5: Slider, 6: Discharge block, 7: Cutting line, 9: Second motor, 10: Roller, 11: Drive wheel, 12: Belt, 13: Anti-slip sleeve, 14: Guide plate, 15: Fixing plate, 16: Air supply pipe, 17: Air pump, 18: Nozzle, 19: Dustproof net, 20: Protective cover, 21: Collection frame. Detailed Implementation

[0021] Example: A composite material slicing mechanism, such as Figures 1-5 As shown, the assembly includes a frame 1, a rangefinder 101, a support frame 102, a placement plate 2, a first motor 3, a screw rod 4, a slider 5, a discharge block 6, a cutting line 7, a second motor 9, a roller 10, a transmission wheel 11, and a belt 12. The rangefinder 101, symmetrically distributed front to back, is welded to the top of the frame 1, allowing real-time measurement of the distance between the leftmost end of the composite material and the cutting position. A placement plate 2 is welded to the top of the inner part of the frame 1. A support frame 102, symmetrically distributed front to back, is welded to the top of the frame 1. The first motor 3 is mounted on the top of the front support frame 102, and a screw rod 4 is connected to the output shaft of the first motor 3. The screw rod 4 is located inside the front support frame 102. The screw rod 4 is rotatably connected to the frame 1. A slider 5 is threaded onto the screw rod 4. The rear side of the slider 5 is slidably connected to the rear support frame 102. Discharge blocks 6 are installed on both the front and rear sides of the slider 5. The discharge blocks 6 are slidably in contact with the frame 1. A cutting line 7 is welded between the two discharge blocks 6. Two rollers 10 are rotatably connected between the front and rear sides of the frame 1. The front side of each roller 10 passes through the frame 1 and is rotatably connected to it. A second motor 9 is installed on the front side of the frame 1. The output shaft of the second motor 9 is connected to the left roller 10. A transmission wheel 11 is welded to the front side of each roller 10. Power is transmitted between the two transmission wheels 11 through a belt 12.

[0022] like Figure 1 , Figure 3 and Figure 4 As shown, it also includes anti-slip sleeves 13 and guide plates 14. Anti-slip sleeves 13 are fitted on the outside of the rollers 10 to increase the friction between the rollers 10 and the composite material, ensuring that the composite material is transported smoothly and stably. Guide plates 14 are welded to the front and rear sides of the top of the frame 1 in a symmetrical distribution, which play a limiting role, preventing the composite material from deviating during the transport process and ensuring that it moves along the preset path.

[0023] like Figure 1 , Figure 5 and Figure 6As shown, it also includes a fixed plate 15, an air supply pipe 16, an air pump 17, a nozzle 18, a dustproof net 19, and a protective cover 20. The fixed plate 15 is welded between the front and rear support frames 102. The air supply pipe 16 is welded to the left side of the fixed plate 15. The air pump 17 is installed on the air supply pipe 16. Multiple nozzles 18 are welded to the air supply pipe 16 to spray air in a high-pressure form, effectively carrying away the heat generated by friction and electrical energy conversion during the cutting of composite materials by the discharge block 6 and the cutting line 7, playing a cooling role, preventing the components from being damaged due to overheating, and ensuring the stability and continuity of the cutting work. The dustproof net 19 is welded to the rear side of the air pump 17 to prevent external dust from entering the air pump 17 and ensure the normal operation of the air pump 17. The protective cover 20 is welded between the left and right sides of the two support frames 102 to concentrate the high-pressure gas in the cutting area.

[0024] like Figure 1 As shown, it also includes a collection frame 21. The collection frame 21 is welded to the left side of the frame 1 for the composite material after slicing, which facilitates subsequent processing.

[0025] When the composite material needs to be sliced, the second motor 9 is first started, so that the composite material to be cut is placed on the placement plate 2 in sequence. The output shaft of the second motor 9 rotates, driving the left roller 10 to rotate. The rotation of the left roller 10 drives the transmission wheel 11 on it to rotate through the belt 12, thereby driving the right transmission wheel 11 to rotate, so that the two rollers 10 rotate synchronously, causing the composite material to move to the left. The anti-slip sleeve 13 increases the friction between the roller 10 and the composite material. At this time, the guide plate 14 acts as a limit. The distance between the leftmost end of the composite material and the cutting position can be measured in real time by the rangefinder 101. When the preset cutting length is reached, the second motor 9 is turned off, and the first motor 3, the discharge block 6 and the air pump 17 are started. The discharge block 6 starts to release electrical energy to the cutting line 7, so that the cutting line 7 is in a high temperature state. The output shaft of the first motor 3 rotates, driving the spiral rod 4 to rotate, so that the slider 5 slides upward on the support frame 102. The discharge block 6 and the cutting line 7 As the high-temperature cutting wire 7 moves, it quickly melts the composite material upon contact, thus achieving the slicing operation. During the cutting process, the air pump 17 pressurizes the air through the air supply pipe 16 and delivers it to multiple nozzles 18, which spray it out in a high-pressure form. This effectively removes the heat generated by friction and electrical energy conversion from the cutting wire 7, the discharge block 6, and the cutting part of the composite material, thus playing a cooling role. The dustproof net 19 prevents external dust from entering the air pump 17. The protective cover 20 concentrates the high-pressure gas in the cutting area. After the cutting is completed, the second motor 9 is started again, and the roller 10 continues to rotate to slice the subsequent composite material. The sliced ​​composite material moves to the left and eventually falls into the collection frame 21 for collection, which is convenient for subsequent processing. After the slicing is completed, the first motor 3, the discharge block 6, the second motor 9, and the air pump 17 are turned off, and the sliced ​​composite material in the collection frame 21 is taken out for subsequent processing, thus completing the slicing work of the composite material by this device.

Claims

1. A composite material slicing mechanism, characterized by: The system includes a frame (1), a rangefinder (101), a support frame (102), a placement plate (2), a first motor (3), a screw rod (4), a slider (5), a discharge block (6), a cutting line (7), a second motor (9), a roller (10), a transmission wheel (11), and a belt (12). The top of the frame (1) is fixedly connected to the rangefinder (101) which is symmetrically distributed front and back. The top of the frame (1) is fixedly connected to the placement plate (2). The top of the frame (1) is fixedly connected to the support frame (102) which is symmetrically distributed front and back. The top of the front support frame (102) is equipped with the first motor (3). The output shaft of the first motor (3) is connected to the screw rod (4). The screw rod (4) is located inside the front support frame (102) and is rotatably connected to it. A slider (5) is threaded onto the screw rod (4). The rear side of the slider (5) is slidably connected to the rear support frame (102). Discharge blocks (6) are installed on both the front and rear sides of the slider (5). The discharge blocks (6) are slidably in contact with the frame (1). A cutting line (7) is fixedly connected between the two discharge blocks (6). Two rollers (10) are rotatably connected between the front and rear sides inside the frame (1). The front side of the rollers (10) passes through the frame (1) and is rotatably connected to it. A second motor (9) is installed on the front side of the frame (1). The output shaft of the second motor (9) is connected to the left roller (10). A transmission wheel (11) is fixedly connected to the front side of the two rollers (10). The two transmission wheels (11) transmit power through a belt (12).

2. A composite material slicing mechanism according to claim 1, characterized in that: It also includes anti-slip sleeves (13), and anti-slip sleeves (13) are fitted on the outside of the roller (10).

3. A composite material slicing mechanism according to claim 2, wherein: It also includes guide plates (14), and guide plates (14) are fixedly connected to the front and rear sides of the top of the frame (1) in a symmetrical distribution.

4. A composite material slicing mechanism according to claim 3, wherein: It also includes a fixed plate (15), an air supply pipe (16), an air pump (17) and a nozzle (18). The fixed plate (15) is fixedly connected between the front and rear support frames (102). The air supply pipe (16) is fixedly connected to the left side of the fixed plate (15). The air pump (17) is installed on the air supply pipe (16). Multiple nozzles (18) are fixedly connected to the air supply pipe (16).

5. A composite material slicing mechanism according to claim 4, characterized in that: It also includes a dustproof net (19) and a protective cover (20). The dustproof net (19) is fixedly connected to the rear side of the air pump (17), and the protective cover (20) is fixedly connected between the left and right sides of the two support frames (102).

6. A composite material slicing mechanism according to claim 5, wherein: It also includes a collection box (21), which is fixedly connected to the left side of the frame (1).

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