Attaching device for middle end plate of battery module

By combining positioning fixtures, feeding mechanisms, and film-applying mechanisms, the problem of low efficiency in manual film application to the middle end plate of battery modules is solved, enabling rapid, accurate, and stable three-sided film application, reducing scrap rate, and improving production efficiency.

CN224184599UActive Publication Date: 2026-05-01KUNSHAN TRUMP NEW ENERGY AUTO PARTS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
KUNSHAN TRUMP NEW ENERGY AUTO PARTS CO LTD
Filing Date
2025-02-25
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

In the existing technology, the film application process of the middle end plate of the battery module relies on manual operation, which results in a large workload, low efficiency, and difficulty in ensuring the accuracy and stability of the film application.

Method used

The combination of positioning fixture, feeding mechanism, film application mechanism and linear module realizes the automated separation and application process of film, including the coordinated work of feeding platform, pressing component and film application cylinder to ensure complete application of film on end plate surface.

Benefits of technology

It achieves rapid, accurate, and stable three-sided adhesion of the diaphragm, reduces the scrap rate, improves production efficiency, is suitable for repeated use of the same model of product, and has a wide range of applications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automation, in particular to a battery module middle end plate attaching device. After the feeding assembly conveys a material belt to the feeding platform for membrane separation, the material pressing assembly attaches a membrane to the surface of an end plate, the linear module drives the end plate on the positioning jig to be conveyed to the membrane attaching mechanism from the feeding platform, the membrane is completely attached to the upper surface of the end plate, and the membrane attaching efficiency is improved. The film pasting mechanism conducts two-side pasting on the film on the end plate, three-face pasting of the film is rapidly completed, the accuracy and stability of the film pasting project can be guaranteed, the rejection rate is reduced, the film pasting effect is more perfect, the film pasting speed is higher, time and labor are saved, and the film pasting device can be repeatedly used for products of the same model and specification, and is wide in application range and high in production efficiency.
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Description

Battery module intermediate end plate mounting device Technical Field

[0001] This utility model relates to the field of automation technology, and specifically to a battery module intermediate end plate attachment device. Background Technology

[0002] To improve the range of battery modules, multiple battery cells are often arranged in parallel within the module, creating a long battery module. When fixing these parallel cells, it's typically necessary to group them and install intermediate end plates of suitable length between different groups to separate the cells, promote heat dissipation, and facilitate the positioning and installation of multiple cell groups.

[0003] After the intermediate end plate is processed, it requires a lamination process. Currently, this lamination is done using semi-automated equipment. Specifically, operators attach the free end of the film to the product and manually push the product to complete the lamination. This results in a heavy workload for workers and extremely low efficiency. Summary of the Invention

[0004] The technical problem to be solved by this utility model is to provide a battery module intermediate end plate bonding device that can quickly complete the three-sided bonding of the film, ensure the accuracy and stability of the film bonding process, reduce the scrap rate, and accelerate the film bonding speed.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0006] A battery module intermediate end plate mounting device, comprising:

[0007] Positioning fixture, used to position the end plate;

[0008] The feeding mechanism includes a feeding frame, on which a pressing component, a feeding component, and a feeding platform are provided. The feeding component is used to transfer the material belt to the feeding platform for membrane separation, and the pressing component is used to attach the membrane to the surface of the end plate.

[0009] A film-applying mechanism is disposed opposite to the feeding rack, and the film-applying mechanism is used to apply the film on both sides of the end plate;

[0010] A linear module is driven and connected to the positioning fixture, which is located below the feeding platform. The linear module is used to drive the end plate on the positioning fixture from the feeding platform to the film-applying mechanism for secondary film application.

[0011] In one embodiment of the present invention, the positioning fixture includes a positioning plate, a fixture block is provided on the positioning plate, a fixture groove matching the end plate is provided on the fixture block, an opening is provided on one side of the fixture groove, a pusher assembly is provided at the opening, the length of the fixture groove is less than the length of the end plate, and the pusher assembly is used to position the end material in the fixture groove.

[0012] In one embodiment of the present invention, the pushing assembly includes a pushing frame, on which a pushing cylinder is provided. The pushing cylinder is driven to a pushing plate, and the pushing cylinder drives the pushing plate to push the end plate and position it on the fixture slot.

[0013] In one embodiment of this utility model, the positioning fixture is disposed on the slider, the slider is slidably disposed on the sliding frame, the sliding frame is driven and connected to the linear module, and the sliding frame is provided with an adjustment component, which is connected to the slider.

[0014] In one embodiment of this utility model, the adjusting component includes a guide rod, which is disposed on the sliding frame and passes through the guide hole of the slider. A lead screw is rotated on the sliding frame, one end of which is connected to a nut on the slider, and the other end is provided with a knob.

[0015] In one embodiment of this utility model, the film-applying mechanism includes a film-applying frame, and film-applying cylinders are provided on both sides of the film-applying frame. The film-applying cylinders are driven to be connected to a fixed frame. Rubber rollers are provided on the fixed frame. The distance between the two rubber rollers is less than or equal to the width of the end plate. The two film-applying cylinders drive the rubber rollers on the fixed frame to simultaneously press and apply the film to both sides of the end plate.

[0016] In one embodiment of this utility model, a movable cylinder is provided on the film applicator, the movable cylinder is drivenly connected to the movable frame, the film applicator is disposed on the movable frame, and the movement direction of the movable cylinder is perpendicular to the movement direction of the film applicator.

[0017] In one embodiment of the present invention, the pressing assembly includes a pressing frame, a pressing cylinder is provided on the pressing frame, the pressing cylinder is drivenly connected to the mounting frame, and a pressing roller is provided on the mounting frame.

[0018] In one embodiment of this utility model, the feeding platform includes a guide frame and a separation plate. The guide frame is provided with an inclined surface, the separation plate is slidably disposed on the inclined surface, the separation plate is provided with a guide strip, and the guide frame is provided with a guide cylinder, which is drivenly connected to the separation plate.

[0019] In one embodiment of the present invention, the feeding assembly includes a feeding frame, on which a feeding wheel, a guide shaft and a receiving wheel are provided. A damping shaft is provided between the guide shaft and the feeding platform, and a guide shaft is provided between the feeding platform and the receiving wheel. The receiving wheel is driven by a feeding motor.

[0020] The beneficial effects of this utility model are:

[0021] The feeding assembly of this invention transfers the material strip to the feeding platform for film separation. The pressing assembly then attaches the film to the surface of the end plate. The linear module drives the end plate on the positioning fixture to be transferred from the feeding platform to the film-applying mechanism, ensuring that the film is completely attached to the upper surface of the end plate. The film-applying mechanism then applies the film to both sides of the end plate, quickly completing the three-sided application of the film. This ensures the accuracy and stability of the film-applying process, reduces the scrap rate, achieves a more perfect film-applying effect, and speeds up the application process, saving time and effort. This invention is reusable for products of the same model and specifications, has a wide range of applications, and high production efficiency. Attached Figure Description

[0022] Figure 1 is a schematic diagram of a battery module middle end plate attachment device according to the present invention.

[0023] Figure 2 is a schematic diagram of the positioning fixture of this utility model.

[0024] Explanation of the numbers in the diagram: 1. Feeding assembly; 11. Feeding frame; 12. Feeding roller; 13. Guide shaft; 14. Material belt; 15. Damping shaft; 16. Take-up roller; 17. Feeding motor; 18. Guide shaft; 2. Feeding platform; 21. Guide frame; 22. Separating plate; 23. Guide strip; 24. Guide cylinder; 3. Pressing assembly; 31. Pressing frame; 32. Pressing cylinder; 33. Mounting frame; 34. Pressing roller; 4. 41. Film application mechanism; 42. Film application frame; 43. Film application cylinder; 44. Fixing frame; 45. Rubber roller; 46. Moving cylinder; 57. Moving frame; 58. Positioning fixture; 59. Positioning plate; 50. Fixture block; 51. Fixture groove; 52. Opening; 53. Pushing cylinder; 54. Pushing plate; 55. Sliding frame; 56. Slider; 57. Lead screw; 58. Guide rod; 59. Knob; 6. Linear module; 7. End plate. Detailed Implementation

[0025] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so that those skilled in the art can better understand and implement the present invention. However, the embodiments are not intended to limit the present invention.

[0026] Referring to Figures 1-2, a battery module intermediate end plate attachment device includes:

[0027] Positioning fixture 5 is used to position end plate 7.

[0028] The feeding mechanism includes a feeding frame 11, on which a pressing component 3, a feeding component 1, and a feeding platform 2 are provided. The feeding component 1 is used to transfer the material belt 14 to the feeding platform 2 for membrane separation. The pressing component 3 is used to attach the membrane to the surface of the end plate 7.

[0029] The film application mechanism 4 is arranged opposite to the feeding rack 11. The film application mechanism 4 is used to apply the film on both sides of the end plate 7.

[0030] The linear module 6 is driven and connected to the positioning fixture 5, which is located below the feeding platform 2. The linear module 6 is used to drive the end plate 7 on the positioning fixture 5 from the feeding platform 2 to the film application mechanism 4 for secondary film application.

[0031] The feeding assembly 1 of this invention transmits the material belt 14 to the feeding platform 2 for film separation. The pressing assembly 3 then attaches the film to the surface of the end plate 7. The linear module 6 drives the end plate 7 on the positioning fixture 5 to be transmitted from the feeding platform 2 to the film application mechanism 4, so that the film is completely attached to the upper surface of the end plate 7. The film application mechanism 4 then applies the film to both sides of the end plate 7, quickly completing the three-sided application of the film. This ensures the accuracy and stability of the film application process, reduces the scrap rate, achieves a more perfect film application effect, and is faster and more time-saving and labor-saving. This invention can be reused for products of the same model and specifications, has a wide range of applications, and high production efficiency.

[0032] In one embodiment of the present invention, the positioning fixture 5 includes a positioning plate 51, a fixture block 52 is provided on the positioning plate 51, a fixture groove 53 is provided on the fixture block 52 that matches the end plate 7, an opening 54 is provided on one side of the fixture groove 53, a pusher assembly is provided at the opening 54, the length of the fixture groove 53 is less than the length of the end plate 7, and the pusher assembly is used to position the end pusher material in the fixture groove 53.

[0033] Specifically, the intermediate end plate 7 is placed in the fixture groove 53, the length of which is less than the length of the end plate 7, so that the intermediate end plate 7 extends out from the opening 54. The pusher assembly positions the end plate 7 in the fixture groove 53, quickly positioning the end plate 7, improving processing efficiency, and ensuring film application accuracy.

[0034] In one embodiment of the present invention, the pushing assembly includes a pushing frame, on which a pushing cylinder 55 is provided. The pushing cylinder 55 is driven to push a pushing plate 56. The pushing cylinder 55 drives the pushing plate 56 to push and position the end plate 7 on the fixture groove 53.

[0035] Specifically, the pusher cylinder 55 drives the pusher plate 56 to push and position the end plate 7 on the fixture groove 53, thereby positioning the middle end plate 7 to ensure the accuracy and stability of the film application process and reduce the scrap rate.

[0036] In one embodiment of this utility model, the positioning fixture 5 is disposed on the slider 58, the slider 58 is slidably disposed on the sliding frame 57, the sliding frame 57 is drivenly connected to the linear module 6, the sliding frame 57 is provided with an adjustment component, and the adjustment component is connected to the slider 58.

[0037] In one embodiment of the present invention, the adjusting component includes a guide rod 591, which is disposed on the sliding frame 57 and passes through the guide hole of the slider 58. A lead screw 59 is rotatably disposed on the sliding frame 57, one end of which is connected to a nut on the slider 58, and the other end is provided with a knob 592.

[0038] Specifically, rotating the knob 592 causes the lead screw 59 to rotate, connecting the lead screw 59 to the nut, thereby causing the sliding frame 57 to move on the guide rod 591. This adjusts the position of the end plate 7 on the positioning fixture 5, ensuring the accuracy and stability of the film application process, reducing the scrap rate, and achieving a more perfect film application effect.

[0039] In one embodiment of this utility model, the film-applying mechanism 4 includes a film-applying frame 41, and film-applying cylinders 42 are provided on both sides of the film-applying frame 41. The film-applying cylinders 42 are driven to be connected to a fixed frame 43. Rubber rollers 44 are provided on the fixed frame 43. The distance between the two rubber rollers 44 is less than or equal to the width of the end plate 7. The two film-applying cylinders 42 drive the rubber rollers 44 on the fixed frame 43 to simultaneously press and apply the film to both sides of the end plate 7.

[0040] Specifically, the two film-applying cylinders 42 drive the rubber rollers 44 on the fixing frame 43 to simultaneously press and apply the film to both sides of the end plate 7, quickly completing the three-sided application of the film. This ensures the accuracy and stability of the film application process, reduces the scrap rate, achieves a more perfect film application effect, and is faster and more efficient. It saves time and effort, is relatively simple to operate, and does not require a high level of skill from the operators. Generally, personnel can start operating the film after training.

[0041] In one embodiment of this utility model, a movable cylinder 45 is provided on the film applicator 41, the movable cylinder 45 is drivenly connected to the movable frame 46, the film applicator 42 is provided on the movable frame 46, and the movement direction of the movable cylinder 45 is perpendicular to the movement direction of the film applicator 42.

[0042] Specifically, the movable cylinder 45 is used to drive the rubber roller 44 to change the distance between the two rubber rollers 44. It is suitable for applying film to end plates 7 of different specifications. At the same time, the movement direction of the movable cylinder 45 is perpendicular to the movement direction of the film-applying cylinder 42, so that it can drive the rubber roller 44 to move in space, so that it can apply film to complex sides, further ensuring the application effect.

[0043] In one embodiment of the present invention, the pressing assembly 3 includes a pressing frame 31, a pressing cylinder 32 is provided on the pressing frame 31, the pressing cylinder 32 is drivenly connected to the mounting frame 33, and a pressing roller 34 is provided on the mounting frame 33.

[0044] Specifically, the pressing cylinder 32 drives the pressing roller 34 to press one end of the separated film onto the intermediate end plate 7. The feeding motor 17 continues to drive the take-up roller 16 to pull and collect the material belt 14. At the same time, the linear module 6 drives the end plate 7 on the positioning fixture 5 to move from the feeding platform 2 to the film application mechanism 4. Driven by the pressing roller 34, the film is completely attached to the upper surface of the intermediate end plate 7, resulting in a more perfect film application effect, faster film application speed, and saving time and effort.

[0045] In one embodiment of the present invention, the feeding platform 2 includes a guide frame 21 and a separation plate 22. The guide frame 21 is provided with an inclined surface, the separation plate 22 is slidably disposed on the inclined surface, guide strips 23 are provided on both sides of the separation plate 22, and a guide cylinder 24 is provided on the guide frame 21. The guide cylinder 24 is drivenly connected to the separation plate 22.

[0046] Specifically, the guide cylinder 24 drives the separation plate 22 to slide on the inclined surface, which can adjust the relative position of the separation plate 22 and the upper surface of the intermediate end plate 7, improve the adhesion accuracy of the film, ensure the accuracy and stability of the film application process, reduce the scrap rate, and at the same time, Hacker can perform film application operations on end plates 7 of the same model but different heights, with a wide range of applications.

[0047] In one embodiment of the present invention, the feeding assembly 1 includes a feeding frame 11, on which a feeding wheel 12, a guide shaft 13 and a receiving wheel 16 are provided. A damping shaft 15 is provided between the guide shaft 13 and the feeding platform 2. A guide shaft 18 is provided between the feeding platform 2 and the receiving wheel 16. The receiving wheel 16 is driven and connected to the feeding motor 17.

[0048] Specifically, the feeding motor 17 drives the take-up roller 16 to pull and collect the material strip 14, so that the material strip 14 on the take-up roller 16 moves to the separation plate 22 after passing through the guide shaft 13 and the damping shaft 15. The material strip 14 separates one end of the film from the material strip 14 through the separation surface at the end of the separation plate 22. At the same time, the pressing cylinder 32 drives the pressing roller 34 to press the separated film end onto the intermediate end plate 7. The feeding motor 17 continues to drive the take-up roller 16 to pull and collect the material strip 14. At the same time, the linear module 6 drives the end plate 7 on the positioning fixture 5 to move from the feeding platform 2 to the film application mechanism 4. Under the drive of the pressing roller 34, the film is completely attached to the upper surface of the intermediate end plate 7, realizing mechanically assisted semi-automation. One worker can operate it, which is suitable for mass production.

[0049] Usage process

[0050] The intermediate end plate 7 is placed in the fixture slot 53, the length of which is less than the length of the end plate 7, so that the intermediate end plate 7 extends out from the opening 54. The pushing cylinder 55 drives the pushing plate 56 to push and position the end plate 7 on the fixture slot 53, thereby positioning the intermediate end plate 7. The linear module 6 drives the end plate 7 on the positioning fixture 5 to be transferred to the feeding platform 2, so that the intermediate end plate 7 is positioned opposite the pressing assembly 3. The feeding motor 17 drives the take-up wheel 16 to pull and take up the material belt 14, so that the material belt 14 on the take-up wheel 16 moves to the separating plate 22 after passing through the guide shaft 13 and the damping shaft 15. The material belt 14 separates one end of the film from the material belt 14 through the separating surface at the end of the separating plate 22. At the same time, the pressing cylinder 32 drives the pressing roller 34 to press the separated end of the film tightly in the middle. On the intermediate end plate 7, the feeding motor 17 continues to drive the take-up wheel 16 to pull and collect the material strip 14. At the same time, the linear module 6 drives the end plate 7 on the positioning fixture 5 to move from the feeding platform 2 to the film application mechanism 4. Under the drive of the pressure roller 34, the film is completely attached to the upper surface of the intermediate end plate 7. The linear module 6 drives the end plate 7 with the film attached to move from the feeding platform 2 to the film application mechanism 4. The two film application cylinders 42 drive the rubber rollers 44 on the fixing frame 43 to press and apply the film to both sides of the end plate 7 simultaneously, quickly completing the three-sided application of the film. This ensures the accuracy and stability of the film application process, reduces the scrap rate, and achieves a more perfect film application effect. The film application speed is faster, saving time and effort. This utility model can be reused for products of the same model and specifications, has a wide range of applications, and high production efficiency.

[0051] The above-described embodiments are merely preferred embodiments provided to fully illustrate the present invention, and the scope of protection of the present invention is not limited thereto. Equivalent substitutions or modifications made by those skilled in the art based on the present invention are all within the scope of protection of the present invention. The scope of protection of the present invention is defined by the claims.

Claims

1. A battery module intermediate end plate attachment device, characterized in that, include: A positioning fixture is used to position the end plate; a feeding mechanism includes a feeding frame, on which a pressing component, a feeding component, and a feeding platform are provided. The feeding component is used to transfer the material strip to the feeding platform for film separation, and the pressing component is used to attach the film to the surface of the end plate; a film-applying mechanism is arranged opposite to the feeding frame and is used to apply the film to both sides of the end plate; a linear module is driven and connected to the positioning fixture, which is located below the feeding platform. The linear module is used to drive the end plate on the positioning fixture from the feeding platform to the film-applying mechanism for secondary film application.

2. The battery module intermediate end plate attaching device as described in claim 1, characterized in that, The positioning fixture includes a positioning plate, a fixture block is provided on the positioning plate, a fixture groove is provided on the fixture block that matches the end plate, an opening is provided on one side of the fixture groove, a pusher assembly is provided at the opening, the length of the fixture groove is less than the length of the end plate, and the pusher assembly is used to position the end material in the fixture groove.

3. The battery module intermediate end plate attaching device as described in claim 2, characterized in that, The pushing assembly includes a pushing frame, on which a pushing cylinder is provided. The pushing cylinder is driven to a pushing plate, and the pushing cylinder drives the pushing plate to push and position the end plate on the fixture slot.

4. The battery module intermediate end plate attaching device as described in claim 1, characterized in that, The positioning fixture is mounted on the slider, the slider is slidably mounted on the sliding frame, the sliding frame is driven and connected to the linear module, and the sliding frame is provided with an adjustment component, which is connected to the slider.

5. The battery module intermediate end plate attaching device as described in claim 4, characterized in that, The adjusting component includes a guide rod, which is mounted on the sliding frame and passes through the guide hole of the slider. A lead screw is mounted on the sliding frame, with one end of the lead screw connected to a nut on the slider and the other end equipped with a knob.

6. The battery module intermediate end plate attaching device as described in claim 1, characterized in that, The film-applying mechanism includes a film-applying frame, with film-applying cylinders on both sides of the film-applying frame. The film-applying cylinders are driven and connected to a fixed frame. The fixed frame is equipped with rubber rollers, and the distance between the two rubber rollers is less than or equal to the width of the end plate. The two film-applying cylinders drive the rubber rollers on the fixed frame to simultaneously press and apply the film to both sides of the end plate.

7. The battery module intermediate end plate attaching device as described in claim 6, characterized in that, The film applicator is equipped with a movable cylinder, which is drivenly connected to the movable frame. The film applicator is mounted on the movable frame, and the direction of movement of the movable cylinder is perpendicular to the direction of movement of the film applicator.

8. The battery module intermediate end plate attaching device as described in claim 1, characterized in that, The pressing assembly includes a pressing frame, on which a pressing cylinder is mounted. The pressing cylinder is driven and connected to a mounting frame, and a pressing roller is mounted on the mounting frame.

9. The battery module intermediate end plate attachment device as described in claim 1, characterized in that, The feeding platform includes a guide frame and a separation plate. The guide frame is provided with an inclined surface, the separation plate is slidably mounted on the inclined surface, the separation plate is provided with a guide strip, and the guide frame is provided with a guide cylinder, which is drivenly connected to the separation plate.

10. The battery module intermediate end plate attaching device as described in claim 1, characterized in that, The feeding assembly includes a feeding frame, on which a feeding wheel, a guide shaft, and a take-up wheel are provided. A damping shaft is provided between the guide shaft and the feeding platform, and a guide shaft is provided between the feeding platform and the take-up wheel. The take-up wheel is driven and connected to a feeding motor.