Material conveying roller path

Abstract

According to the technical scheme, the material conveying roller path is characterized in that the material conveying roller path comprises a material conveying roller path body, and a plurality of conveying rollers are assembled on the material conveying roller path body; platform plates are assembled on the two sides of the material conveying roller path body, and material height limiting mechanisms are assembled on the platform plates. The position and height of materials are monitored through the material monitoring camera body and the height monitoring sensor, so that the material height limiting mechanism can judge the stacking condition of the materials in real time, the height position of the height limiting teeth is automatically adjusted through the material height limiting mechanism, and the height of the materials is limited through height limiting treatment of the height limiting teeth. Therefore, the materials can be effectively prevented from being stacked in the conveying process, uniform arrangement of the materials is guaranteed, and the stacking phenomenon is prevented. Meanwhile, accumulation of the materials on the roller path is reduced, the space utilization rate is increased, the conveying speed is increased, and therefore the overall production efficiency is improved.

Description

A material conveying roller Technical Field

[0001] This utility model relates to the field of mechanical parts processing, and in particular to a material conveying roller. Background Technology

[0002] For example, a Chinese patent with patent number CN220879774U discloses a mechanical parts processing and conveying mechanism; the cited document includes a conveying mechanism, a clamping mechanism is fixedly installed on one side of the outer wall of the conveying mechanism, the clamping mechanism includes a base, four hydraulic rods are fixedly installed on the top of the base, and a support plate is fixedly installed between the tops of the four hydraulic rods.

[0003] While the aforementioned cited patent achieves material processing and conveying, it has certain limitations when using a conveying mechanism for material conveying. Specifically, when conveying mechanical parts using rollers, the patent relies solely on side baffles for limiting movement, lacking a top limit. This can easily lead to the parts stacking during conveying, resulting in uneven arrangement of mechanical parts and increasing the difficulty of subsequent dust removal and other processes. It can also cause the parts to move unstably during conveying, affecting the smoothness of the overall production process.

[0004] Therefore, a material conveying roller conveyor is proposed to solve the above problems. Summary of the Invention

[0005] In order to overcome the shortcomings of the existing technology, the purpose of this utility model is to provide a material conveying roller, which prevents the stacking of mechanical parts and materials by setting a top limiting mechanism in conjunction with a material monitoring camera, thereby facilitating the processing of subsequent processes.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution:

[0007] A material conveying roller conveyor, comprising a material conveying roller conveyor body:

[0008] The material conveying track body is equipped with several conveying rollers;

[0009] Both sides of the material conveying roller body are equipped with platform plates, and the platform plates are equipped with material height limiting mechanisms.

[0010] The material height limiting mechanism includes two light rods vertically mounted on two platform plates. Both light rods are equipped with linear bearings on their exteriors. Both linear bearings are fitted with a crossbeam plate on their exteriors. The crossbeam plate is mounted above the material conveying roller body and is parallel to the material conveying roller body.

[0011] The crossbeam plate is generally trapezoidal in shape and its bottom is inclined. Several height limiting teeth are arranged in a horizontal array at the bottom of the crossbeam plate.

[0012] The top of the light pole is equipped with a top plate, and the bottom of the top plate is inclined and equipped with several material monitoring camera bodies and several height monitoring sensors.

[0013] Furthermore, several of the material monitoring camera bodies are inclined and mounted above the conveying roller, and the inclination angle between the material monitoring camera bodies and the height monitoring sensor is 45°.

[0014] Furthermore, a bearing seat is installed on one of the platform plates, a bearing component is provided in the bearing seat, and a threaded screw is rotatably provided through the bearing component. The threaded screw is vertically arranged and its top end rotates on the top plate. A screw nut is provided with the external thread of the threaded screw, and the screw nut passes through the crossbeam plate and is connected to it.

[0015] Furthermore, a support plate is installed at the top of the top plate, and a forward and reverse motor is installed on the support plate. The outputs of the forward and reverse motors both pass through the top plate and extend to connect with the top of the threaded screw.

[0016] In summary, this utility model has the following beneficial effects:

[0017] 1. By monitoring the position and height of materials using a material monitoring camera and a height monitoring sensor, the material height limiting mechanism can determine the stacking status of materials in real time and automatically adjust the height of the height limiting teeth. This effectively prevents materials from stacking during transport, ensuring uniform material arrangement and preventing pile-up. Furthermore, it reduces material accumulation on the conveyor belt, improves space utilization, and increases conveying speed, thereby enhancing overall production efficiency.

[0018] 2. Through the monitoring of the material monitoring camera and the height monitoring sensor, the material height limiting mechanism can automatically adjust the height position of the height limiting teeth, thereby flexibly controlling the conveying height according to the actual situation of the material, ensuring that each material receives a reasonable height distribution, and preventing excessive concentration or unevenness. Attached Figure Description

[0019] Figure 1 is a schematic diagram of the installation structure of the material height limiting mechanism on both sides of the material conveying roller body in this embodiment;

[0020] Figure 2 is a schematic diagram of the distribution structure of the height limiting teeth in the material height limiting mechanism in this embodiment;

[0021] Figure 3 is a schematic diagram of the overall installation structure of the material height limiting mechanism in this embodiment.

[0022] In the diagram, 1. Material conveying roller body; 2. Conveying roller; 3. Platform plate; 4. Material height limiting mechanism; 41. Smooth rod; 42. Linear bearing; 43. Crossbeam plate; 44. Height limiting tooth; 45. Top plate; 46. Threaded screw; 47. Screw nut; 48. Bearing seat; 49. Support plate; 410. Forward and reverse motor; 5. Material monitoring camera body; 6. Height monitoring sensor. Detailed Implementation

[0023] The present invention will be further described in detail below with reference to the accompanying drawings.

[0024] Identical parts are indicated by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "up," and "down" used in the following description refer to directions in the accompanying drawings, while the terms "bottom surface," "top surface," "inner," and "outer" refer to directions toward or away from the geometric center of a specific part, respectively.

[0025] First embodiment;

[0026] Referring to Figures 1-3, a material conveying roller conveyor is shown in a preferred embodiment of the present invention, comprising a material conveying roller conveyor body 1:

[0027] Several conveying rollers 2 are mounted on the material conveying track body 1;

[0028] Both sides of the material conveying roller body 1 are equipped with platform plates 3, and material height limiting mechanisms 4 are installed on the platform plates 3.

[0029] Among them, the material height limiting mechanism 4 includes two light rods 41 vertically set on two platform plates 3. The two light rods 41 are equipped with linear bearings 42 on the outside. The two linear bearings 42 are together fitted with a crossbeam plate 43. The crossbeam plate 43 is set above the material conveying roller body 1 and parallel to the material conveying roller body 1.

[0030] The crossbeam plate 43 has a trapezoidal structure and its bottom is inclined. Several height limiting teeth 44 are arranged in a horizontal array at the bottom of the crossbeam plate 43.

[0031] A top plate 45 is installed on the top of the light pole 41. The bottom of the top plate 45 is inclined and is equipped with several material monitoring camera bodies 5 and several height monitoring sensors 6.

[0032] The workflow in this embodiment;

[0033] 1. When the material passes through the conveyor roller 2, the material monitoring camera body 5 and the height monitoring sensor 6 monitor the position and height of the material in real time.

[0034] 2. The material height limiting mechanism is set up. 4. The material monitoring camera body is set up. 5. The height monitoring sensor is set up. 6. It is connected to the central control system. The central control system analyzes the sensor data and determines whether the material height needs to be adjusted.

[0035] 3. If the material height exceeds the set threshold, the central control system will automatically drive the material height limiting mechanism 4 to adjust the height limit of the height limiting teeth 44.

[0036] 4. The material height limiting mechanism 4 adjusts the position of the height limiting teeth 44, thereby using the height limiting teeth 44 to prevent material stacking and ensure normal material conveying.

[0037] In this embodiment, the material monitoring camera body 5 and the height monitoring sensor 6 monitor the position and height of the material, enabling the material height limiting mechanism 4 to determine the stacking status of the material in real time. The material height limiting mechanism 4 automatically adjusts the height position of the height limiting teeth 44, thereby limiting the height of the material. This effectively prevents material from stacking during transport, ensuring uniform material arrangement and preventing stacking. Furthermore, it not only reduces material accumulation on the conveyor belt, improving space utilization, but also increases the conveying speed, thus improving overall production efficiency.

[0038] Furthermore, through the monitoring of the material monitoring camera body 5 and the height monitoring sensor 6, the material height limiting mechanism 4 can automatically adjust the height position of the height limiting teeth 44, thereby flexibly controlling the conveying height according to the actual situation of the material, ensuring that each material is reasonably distributed in height, and preventing excessive concentration or unevenness.

[0039] Second embodiment;

[0040] Referring to Figure 1, several material monitoring camera bodies 5 are inclined and mounted above the conveyor roller 2. The inclination angle between the material monitoring camera bodies 5 and the height monitoring sensor 6 is 45°. The material monitoring camera bodies 5 and the height monitoring sensor 6 can determine the stacking status of materials in real time, thereby controlling the material height limiting mechanism 4 to adjust its height. The inclined arrangement of the material monitoring camera bodies 5 and the height monitoring sensor 6 allows for a wider overall monitoring range, avoiding blind spots in the monitoring.

[0041] Third embodiment;

[0042] Referring to Figure 1, a bearing seat 48 is installed on one of the platform plates 3. A bearing component is installed inside the bearing seat 48, and a threaded screw 46 is rotatably mounted via the bearing component. The threaded screw 46 is vertically positioned, with its top end rotating on the top plate 45. A screw nut 47 is threadedly engaged with the external threaded screw 46, passing through and connecting to the crossbeam plate 43. When the threaded screw 46 is driven by a motor and rotates in both directions, it is laterally restrained by the two guide rods 41 and the linear bearing 42 on the crossbeam plate 43. At this time, the screw nut 47 engaged with the external threaded screw 46 will drive the crossbeam plate 43 to reciprocate up and down along the stroke range of the threaded screw 46.

[0043] Fourth embodiment;

[0044] Referring to Figures 1-3, a support plate 49 is mounted on the top of the top plate 45. A forward and reverse motor 410 is mounted on the support plate 49. The outputs of the forward and reverse motor 410 pass through the top plate 45 and extend to connect with the top of the threaded screw 46. The forward and reverse motor 410 can be used to drive the threaded screw 46 to rotate in both directions.

[0045] Furthermore, it should be noted that the height adjustment of the material height limiting mechanism 4 is driven and adjusted by a reversible motor 410. The reversible motor 410 in this application is connected to a motor controller and a synchronizer. The motor controller and synchronizer are electrically connected to the material monitoring camera body 5 and the height monitoring sensor 6 respectively via wires. The motor controller can be used to control the start / stop, rotation number, and rotation direction of the reversible motor 410. In use, the power connection method of the reversible motor 410 is existing technology, and the material height limiting mechanism 4 is connected to a central control system. The central control system can analyze the material based on the data provided by the material monitoring camera body 5 and the height monitoring sensor 6. If the height of the material exceeds the set height limit threshold or if stacking occurs, the central control system will trigger the material height limiting mechanism 4 to operate, thereby completing the height adjustment.

[0046] The start / stop control of the material height limiting mechanism 4 and the control method of the central control system between the material monitoring camera body 5 and the height monitoring sensor 6 can be implemented by simple programming by those skilled in the art. It is common knowledge in the art. Since it is only used and not modified, the control method and circuit connection will not be described in detail.

[0047] Fifth embodiment;

[0048] As shown in Figures 1-3, each height limiting tooth 44 has a rounded bottom. The rounded corners on the height limiting teeth 44 prevent damage to mechanical parts and materials.

[0049] Specific implementation process:

[0050] Step 1: In actual use, when the user needs to transport mechanical parts, the user can drive the conveying rollers 2 to rotate. The rolling of several conveying rollers 2 facilitates the transfer of mechanical parts. During material transport, the user connects the material monitoring camera body 5 and the height monitoring sensor 6 to a power source and electrically connects them to the material height limiting mechanism 4. The material monitoring camera body 5 and the height monitoring sensor 6 can capture images or videos of the materials on the material conveying roller body 1 in real time. Through image recognition technology, the material monitoring camera body 5 can identify the position, shape, and stacking of the materials during transport, while the height monitoring sensor 6 can identify the height of the materials.

[0051] Step 2: The material height limiting mechanism 4 is connected to a control system. The control system can analyze the material based on data provided by the material monitoring camera 5 and the height monitoring sensor 6. If the height of the material exceeds the set height limit threshold or if stacking occurs, the control system will trigger the material height limiting mechanism 4 to adjust its height.

[0052] Step 3: The material height limiting mechanism 4 will drive the height limiting teeth 44 to move up and down. When the height of the material approaches the set height limit value, the limiting teeth will rise or fall to a suitable position to contact the material and prevent the material from stacking. Through the control of the height limiting mechanism inside the material height limiting mechanism 4, the mechanical parts material can be effectively separated by the height limiting teeth 44 to prevent stacking.

[0053] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A material conveying roller conveyor, comprising a material conveying roller conveyor body (1), characterized in that: The material conveying roller body (1) is equipped with several conveying rollers (2); platform plates (3) are installed on both sides of the material conveying roller body (1), and material height limiting mechanisms (4) are installed on the platform plates (3); wherein, the material height limiting mechanism (4) includes two straight rods (41) vertically arranged on the two platform plates (3), and linear bearings (42) are installed on the outside of the two straight rods (41), and a crossbeam plate (4) is sleeved on the outside of the two linear bearings (42). 3) The crossbeam plate (43) is mounted above the material conveying roller body (1) and is set parallel to the material conveying roller body (1); the crossbeam plate (43) is generally trapezoidal and its bottom is inclined; the bottom of the crossbeam plate (43) is arranged with several height limiting teeth (44) along its transverse array; the top of the light rod (41) is equipped with a top plate (45), the bottom of the top plate (45) is inclined and is equipped with several material monitoring camera bodies (5) and several height monitoring sensors (6).

2. The material conveying roller conveyor according to claim 1, characterized in that: Several of the material monitoring camera bodies (5) are inclined and mounted above the conveying roller (2), and the inclination angle between the material monitoring camera bodies (5) and the height monitoring sensor (6) is 45°.

3. The material conveying roller conveyor according to claim 1, characterized in that: One of the platform plates (3) is equipped with a bearing seat (48), a bearing component is provided in the bearing seat (48), and a threaded screw (46) is rotatably provided through the bearing component. The threaded screw (46) is vertically arranged and its top end rotates on the top plate (45). A screw nut (47) is provided on the external thread of the threaded screw (46), and the screw nut (47) passes through the crossbeam plate (43) and is connected to it.

4. The material conveying roller conveyor according to claim 1, characterized in that: A support plate (49) is installed at the top of the top plate (45), and a forward and reverse motor (410) is installed on the support plate (49). The output of the forward and reverse motor (410) passes through the top plate (45) and extends to connect with the top of the threaded screw (46).

5. The material conveying roller conveyor according to claim 1, characterized in that: Each of the height limiting teeth (44) has a rounded corner at its bottom.

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