Mechanical blocking mechanism
By installing mechanical blocking components and guides on the AGV trolley and platform, and using mechanical flipping to achieve stable interlocking and unlocking of the blocking plates, the problem of easy failure of electronic control is solved, and the blocking reliability of the AGV trolley and the stability of equipment operation are improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NINGBO SUNNY BAER AUTOMATION CO LTD
- Filing Date
- 2025-05-22
- Publication Date
- 2026-05-01
AI Technical Summary
The existing AGV's blocking mechanism is susceptible to system malfunctions or electromagnetic interference due to its electronic control method, which can cause the blocking effect to fail.
A mechanical blocking mechanism is adopted, including blocking components and guides installed on the AGV trolley and platform. The interlocking and unlocking of the blocking plate is achieved by mechanical flipping, and the stable flipping and reset of the blocking plate is ensured by triggering elements and guide surface structure.
It improves the reliability of the blocking mechanism, reduces the risk of blocking effect failure due to system failure or electromagnetic interference, extends the service life of components, and ensures the smoothness and stability of equipment operation.
Smart Images

Figure CN224185322U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of conveying machinery, and in particular to a mechanical blocking mechanism. Background Technology
[0002] AGVs, also known as automated guided vehicles, are unmanned intelligent material handling equipment. Due to their high flexibility and safety, they are now widely used in industries such as manufacturing, logistics and warehousing, medical care, and food.
[0003] In related technologies, when using an AGV (Automated Guided Vehicle) to move a workpiece from one stage to the next, the AGV is typically moved to the output side of the previous stage, and the workpiece is conveyed from the previous stage to the top of the AGV via a conveyor belt. Then, the AGV is moved to the input side of the next stage, and the workpiece is conveyed from the top of the AGV to the next stage via a conveyor belt. The top of the AGV is equipped with baffles for the workpiece to abut at both ends, and a controller is installed to control the opening and closing of the baffles. The baffles have interlocked and unlocked positions. When the workpiece is positioned on top of the AGV, the baffles are in the interlocked position; when the workpiece is not on top of the AGV, the baffles are in the unlocked state. Because the baffles are driven by electronic control, system malfunctions or electromagnetic interference can easily cause the baffles to lose their blocking effect.
[0004] In view of the aforementioned technologies, the inventors believe that there is a need to provide a blocking mechanism with relatively ideal reliability. Utility Model Content
[0005] In order to improve the problem of the blocking effect failing due to system failure or electromagnetic interference, this application provides a mechanical blocking mechanism.
[0006] The mechanical blocking mechanism provided in this application adopts the following technical solution:
[0007] A mechanical blocking mechanism includes a first blocking assembly mounted on an AGV (Automated Guided Vehicle) trolley, a second blocking assembly mounted on a platform, a first guide mounted on the AGV trolley, and a second guide mounted on the platform. The first blocking assembly includes a first blocking seat and a first blocking member rotatably mounted on the first blocking seat. The first blocking member has a first blocking plate and a first trigger mounted on the first blocking plate. The second blocking assembly includes a second blocking seat and a second blocking member rotatably mounted on the second blocking seat. The second blocking member has a second blocking plate and a second trigger mounted on the second blocking plate. The first guide is mounted on one side of the first blocking assembly along the AGV trolley's moving direction and is used to abut against the second trigger and drive the second blocking member to flip. The second guide is mounted on one end of the second blocking assembly away from the AGV trolley's moving direction, and the second guide has a guide surface structure for the first trigger to abut against and drive the first blocking plate to flip.
[0008] By adopting the above technical solution, when the AGV moves to the side of the platform, the first trigger of the first blocking component on the AGV abuts against the guide surface structure of the second guide, causing the first blocking plate to flip; at the same time, the second trigger of the second blocking component on the platform abuts against the first guide, causing the second blocking plate to flip. The workpiece is transported from the AGV to the platform by the conveyor belt, thus realizing the connection function when the AGV docks with the platform; after the workpiece is transported, the AGV continues to move, and the first blocking component separates from the second guide, and the second blocking component separates from the first guide, causing the first blocking plate and the second blocking plate to reset, realizing the blocking function after the AGV docks with the platform, which helps to improve the problem of blocking effect failure caused by system failure or electromagnetic interference.
[0009] Optionally, the first trigger includes a first column arranged perpendicular to the AGV's moving direction and a first trigger wheel rotatably mounted on the end of the first column.
[0010] By adopting the above technical solution, the specific structure of the first trigger element is disclosed. The setting of the first trigger wheel helps to reduce the wear when the first trigger element contacts the second guide element, thereby helping to improve the service life of the first trigger element and the second guide element.
[0011] Optionally, the guide surface structure includes a first guide surface and a first horizontal surface along the moving direction of the AGV, wherein the first horizontal surface is connected to the highest point of the first guide surface.
[0012] By adopting the above technical solution, when the first triggering element abuts against the guide surface structure, the first guide surface can guide the first triggering element to move smoothly and make the first blocking plate flip smoothly; the setting of the first horizontal surface provides stable support for the first triggering element, so that the first blocking plate is not easy to swing back and forth after it is flipped into place, which helps to ensure the stability of the mechanical blocking mechanism.
[0013] Optionally, the guide surface structure further includes a second guide surface connected to the first horizontal plane, wherein the first horizontal plane is connected to the highest point of the second guide surface.
[0014] By adopting the above technical solution, the setting of the second guide surface helps to further optimize the flipping process of the first blocking plate, making the transition between blocking and unlocking actions between the AGV and the platform smoother.
[0015] Optionally, the second blocking member further includes a second rotating shaft connecting the second blocking plate and the second trigger member; the second trigger member includes a connecting rod vertically connected to the second rotating shaft and a second abutting portion connected to the end of the connecting rod and used for abutting by the first guide member; the second abutting portion has a second abutting surface for abutting by the first guide member.
[0016] By adopting the above technical solution, the specific structure of the second trigger is disclosed. The second trigger is connected to the second blocking plate and the second trigger by the second rotating shaft, and is vertically connected to the second rotating shaft and the second abutment by the connecting rod, so as to realize that the rotation of the second trigger drives the second blocking plate to rotate coaxially. The setting of the second abutment surface helps the first guide to effectively drive the second blocking member to flip, thereby realizing the blocking and unlocking functions of the mechanical blocking mechanism.
[0017] Optionally, the first guide includes a mounting base installed on the AGV trolley, a second column vertically connected to the mounting base, and a first guide wheel rotatably mounted on the second column and used to abut against the second abutment surface.
[0018] By adopting the above technical solution, the specific structure of the first guide member is disclosed. The first guide wheel, which is rotatably installed, can flexibly abut against the second abutment surface, which helps to drive the second blocking member to flip and realize the action switching of the blocking mechanism.
[0019] Optionally, the first blocking assembly further includes a first buffer block installed on the AGV trolley and used for resetting and abutting against the first blocking plate.
[0020] By adopting the above technical solution, the setting of the first buffer block can make the first abutment plate reset smoothly, which helps to reduce the risk of damage to the components due to large impact between the first buffer plate and the AGV trolley during reset, thereby helping to improve the stability and service life of the first blocking component.
[0021] Optionally, the second blocking assembly further includes a second buffer block mounted on the platform and used for resetting and abutting against the second blocking plate.
[0022] By adopting the above technical solution, the setting of the second buffer block can make the second blocking plate reset smoothly, which helps to reduce the risk of damage to the components due to large impact between the plate and the platform during reset, thereby helping to improve the stability and service life of the second blocking assembly.
[0023] Optionally, the top of the first blocking plate is provided with a first inclined surface, which is in a horizontal state when the first blocking component is in the unlocked state.
[0024] By adopting the above technical solution, a first inclined surface is set at the top of the first blocking plate and the first inclined surface is in a horizontal state when the first blocking component is in the unlocked state, so that the AGV trolley and the platform can be successfully docked and the workpiece can be transported in a directional manner, which helps to ensure the smooth operation of the equipment.
[0025] Optionally, the top of the second blocking plate is provided with a second inclined surface, which is in a horizontal state when the second blocking component is in the unlocked state.
[0026] By adopting the above technical solution, a second inclined surface is set at the top of the second blocking plate and the second inclined surface is in a horizontal state when the second blocking component is in the unlocked state, so that the AGV trolley and the platform can be successfully docked and the workpiece can be transported in a directional manner, which helps to further ensure the smooth operation of the equipment.
[0027] In summary, this application includes at least one of the following beneficial technical effects:
[0028] 1. A mechanical blocking mechanism, comprising a first blocking component mounted on an AGV (Automated Guided Vehicle) trolley, a second blocking component mounted on a platform, a first guide component mounted on the AGV trolley, and a second guide component mounted on the platform; when the AGV trolley moves to the side of the platform, a first trigger component of the first blocking component on the AGV trolley abuts against the guide surface structure of the second guide component, causing the first blocking plate to flip; simultaneously, a second trigger component of the second blocking component on the platform abuts against the first guide component, causing the second blocking plate to flip; the workpiece is conveyed from the AGV trolley to the platform via a conveyor belt, thereby realizing the connection function when the AGV trolley docks with the platform; after the workpiece is conveyed, the AGV trolley continues to move, and the first blocking component and the second guide component, as well as the second blocking component and the first guide component, separate, causing the first blocking plate and the second blocking plate to reset, thus realizing the blocking function after the AGV trolley docks with the platform, thereby helping to improve the problem of blocking effect failure due to system malfunction or electromagnetic interference;
[0029] 2. By setting a first trigger wheel, wear when the first trigger and the second guide come into contact is reduced, thereby helping to improve the service life of the first trigger and the second guide;
[0030] 3. By setting the first guide surface, it helps to guide the first trigger to move smoothly and make the first blocking plate flip smoothly; the setting of the first horizontal surface provides stable support for the first trigger, so that the first blocking plate is not easy to swing back and forth after it is flipped into place, which helps to ensure the stability of the mechanical blocking mechanism. Attached Figure Description
[0031] Figure 1 This is a schematic diagram of the mechanical blocking mechanism in this embodiment.
[0032] Figure 2 This is a schematic diagram of the installation of the first blocking component and the first guide component on the AGV trolley in this embodiment.
[0033] Figure 3 This is a schematic diagram of the installation of the second blocking component and the second guide component on the platform in this embodiment.
[0034] Figure 4 This is a cross-sectional view of the first switching assembly along its length in this embodiment.
[0035] Figure 5 This is a cross-sectional view of the second switch assembly along its length in this embodiment.
[0036] Explanation of reference numerals in the attached drawings: 1. First blocking assembly; 11. First blocking seat; 111. First screw hole; 12. First blocking element; 121. First rotating shaft; 122. First blocking plate; 1221. First inclined surface; 123. First trigger element; 1231. First column; 1232. First trigger wheel; 13. First buffer block; 2. First guide element; 21. Mounting seat; 211. Mounting through hole; 212. Mounting bolt; 22. Second column; 23. First guide wheel; 3. Second blocking assembly; 31. Second blocking seat; 311. Second screw hole; 32. Second blocking element; 321. Second rotating shaft; 322. Second trigger element; 3221. Connecting rod; 3222. Second abutment part; 32221. Second abutment surface; 323. Second 3231, second inclined plane; 33, second buffer block; 4, second guide; 41, first guide surface; 42, first horizontal plane; 43, second guide surface; 5, first switch assembly; 51, first bracket; 511, first locking part; 5111, first oblong hole; 5112, first bolt; 512, first mounting part; 5121, second oblong hole; 513, first connecting part; 52, first infrared switch; 6, second switch assembly; 61, second bracket; 611, second locking part; 6111, third oblong hole; 6112, second bolt; 612, second mounting part; 6121, fourth oblong hole; 613, second connecting part; 62, second infrared switch; 7, AGV trolley; 71, mounting screw hole; 8, platform. Detailed Implementation
[0037] The following is in conjunction with the appendix Figure 1-5 This application will be described in further detail.
[0038] This application discloses a mechanical blocking mechanism. (Refer to...) Figure 1 The mechanical blocking mechanism includes a first blocking component 1 and a first guide 2 sequentially mounted on the AGV 7 along its moving direction; a second blocking component 3 mounted on the platform 8 and cooperating with the first guide 2; a second guide 4 mounted on the platform 8 for contact with the first blocking component 1; a first switch component 5 mounted on the first blocking component 1; and a second switch component 6 mounted on the second blocking component 3. The mechanical blocking mechanism has an unlocked state and an interlocked state. When the blocking mechanism is in the unlocked state, the first blocking component 1 abuts against the second guide 4, and the second blocking component 3 abuts against the first guide 2. When the blocking mechanism is in the interlocked state, the first blocking component 1 is separated from the second guide 4, and the second blocking component 3 is separated from the first guide 2.
[0039] Reference Figure 2The first blocking assembly 1 includes a first blocking seat 11, a first blocking member 12 rotatably mounted on the first blocking seat 11, and a first buffer block 13 mounted on the AGV trolley 7 and used for resetting and abutting against the first blocking plate 122. The first blocking member 12 includes a first rotating shaft 121 rotatably mounted on the first blocking seat 11, a first blocking plate 122 connected to the front end of the first rotating shaft 121, and a first trigger member 123 mounted on the first blocking plate 122. The top end of the first blocking plate 122 is provided with a first inclined surface 1221, which is horizontal when the first blocking assembly 1 is in the unlocked state. The first trigger member 123 includes a first column 1231 arranged perpendicular to the moving direction of the AGV trolley 7 and a first trigger wheel 1232 rotatably mounted on the end of the first column 1231. The first buffer block 13 is fixed to the side of the AGV trolley 7 by bolts. In this embodiment, the first buffer block 13 is a square rubber pad.
[0040] Reference Figure 2 and Figure 3 The second guide 4 has a guide surface structure for the first trigger 123 to abut against and drive the first stop plate 122 to flip. The guide surface structure includes a first guide surface 41, a first horizontal surface 42, and a second guide surface 43 along the moving direction of the AGV trolley 7. One end of the first horizontal surface 42 is connected to the highest point of the first guide surface 41, and the other end of the first horizontal surface 42 is connected to the highest point of the second guide surface 43.
[0041] Reference Figure 3 The second blocking assembly 3 includes a second blocking seat 31, a second blocking member 32 rotatably mounted on the second blocking seat 31, and a second buffer block 33 mounted on the platform 8 for resetting and abutting against the second blocking plate 323. The second blocking member 32 includes a second rotating shaft 321 rotatably mounted on the second blocking seat 31, a second trigger member 322 connected to the front end of the second rotating shaft 321, and a second blocking plate 323 connected to the rear end of the second rotating shaft 321. The top end of the second blocking plate 323 is provided with a second inclined surface 3231, which is horizontal when the second blocking assembly 3 is in the unlocked state. The second trigger member 322 includes a connecting rod 3221 vertically connected to the second rotating shaft 321 and a second abutting portion 3222 connected to the end of the connecting rod 3221 for abutting against the first guide member 2. The second abutting portion 3222 has a second abutting surface 32221 for abutting against the first guide member 2. The second buffer block 33 is fixed to the side of the platform 8 by bolts. In this embodiment, the second buffer block 33 is a square rubber pad.
[0042] Reference Figure 2 and Figure 4The first guide member 2 includes a mounting base 21 mounted on the AGV trolley 7, a second column 22 vertically connected to the mounting base 21, and a first guide wheel 23 rotatably mounted on the second column 22 and used to abut against the second abutment surface 32221. The mounting base 21 has a through hole 211 through its surface and is provided with a mounting bolt 212 for locking the first guide member 2 to the AGV trolley 7. The side of the AGV trolley 7 is provided with a mounting screw hole 71 for locking the mounting bolt 212 to the through hole 211.
[0043] Reference Figure 1 and Figure 4 The first switch assembly 5 includes a first bracket 51 mounted on the front side of the first blocking seat 11 and a first infrared switch 52 slidably mounted on the first bracket 51 and connected to the transport mechanism on the AGV trolley 7. When the first infrared switch 52 detects that it is in the unlocked state, it sends a signal to the controller of the AGV trolley 7, thereby driving the transport mechanism to transport the workpiece to the platform 8. The first bracket 51 includes a first locking part 511 horizontally arranged on the first blocking seat 11, a first mounting part 512 vertically connected to the first locking part 511, and a first connecting part 513 for connecting the first locking part 511 and the first mounting part 512. The surface of the first locking part 511 has a first oblong hole 5111 along the length direction and is provided with a first bolt 5112 for locking the first bracket 51 to the top of the first blocking seat 11. The first blocking seat 11 has a first screw hole 111 at the top for the first locking bolt to lock. The first mounting part 512 has a second oblong hole 5121 along the length direction for the first infrared switch 52 to be vertically slidably mounted. In this embodiment, there are two first screw holes 111, and the two first screw holes 111 are arranged at intervals on the top of the first blocking seat 11 along the length direction parallel to the first waist-shaped hole 5111. The distance between the two first screw holes 111 is less than the length of the first waist-shaped hole 5111.
[0044] Reference Figure 1 and Figure 5The second switch assembly 6 includes a second bracket 61 mounted on the rear side of the second stop seat 31 and a second infrared switch 62 slidably mounted on the second bracket 61 and connected to the transport mechanism on the platform 8. When the second infrared switch 62 detects that it is in the unlocked state, it sends a signal to the controller of the platform 8, thereby driving the transport mechanism to transport the workpiece from the platform 8 to the next stage. The second bracket 61 includes a second locking part 611 horizontally arranged on the second stop seat 31, a second mounting part 612 vertically connected to the second locking part 611, and a second connecting part 613 for connecting the second locking part 611 and the second mounting part 612. The surface of the second locking part 611 has a third oblong hole 6111 along the length direction and is provided with a second bolt 6112 for locking the second bracket 61 to the top of the second stop seat 31. The second stop seat 31 has a second screw hole 311 at the top for the second locking bolt to lock. The second mounting part 612 has a fourth oblong hole 6121 along the length direction for the second infrared switch 62 to slide vertically. In this embodiment, there are two second screw holes 311, and the two second screw holes 311 are arranged at intervals on the top of the second blocking seat 31 along the length direction parallel to the third waist-shaped hole 6111. The distance between the two second screw holes 311 is less than the length of the second waist-shaped hole 5121.
[0045] The implementation principle of a mechanical blocking mechanism in this application embodiment is as follows: When the AGV trolley 7 moves to the side of the platform 8, the first trigger 123 of the first blocking component 1 located on the AGV trolley 7 abuts against the guide surface structure of the second guide 4, causing the first blocking plate 122 to flip. At the same time, the second trigger 322 of the second blocking component 3 located on the platform 8 abuts against the first guide 2, causing the second blocking plate 323 to flip. The first blocking component 1 and the second blocking component 3 enter the unlocked state. At this time, the first inclined surface 1221 and the second inclined surface 3231 are both in a horizontal state. The first infrared switch 52 and the second infrared switch 62 respectively transmit signals. The workpiece is transferred to the conveying mechanisms located on both sides. The workpiece is then transported from the AGV trolley 7 to the platform 8 via the conveying mechanisms, thus realizing the connection function when the AGV trolley 7 docks with the platform 8. After the workpiece is transported, the AGV trolley 7 continues to move. The first blocking component 1 and the second guide component 4, and the second blocking component 3 and the first guide component 2 are all separated, so that the first blocking plate 122 and the second blocking plate 323 are reset. The first blocking component 1 and the second blocking component 3 enter an interlocked state, realizing the blocking function after the AGV trolley 7 docks with the platform 8. This helps to improve the problem of the blocking effect failing due to system failure or electromagnetic interference.
[0046] The above are all preferred embodiments of this application and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A mechanical blocking mechanism, characterized in that, The system includes a first blocking assembly (1) installed on the AGV trolley (7), a second blocking assembly (3) installed on the platform (8), a first guide (2) installed on the AGV trolley (7), and a second guide (4) installed on the platform (8); the first blocking assembly (1) includes a first blocking seat (11) and a first blocking member (12) rotatably mounted on the first blocking seat (11); the first blocking member (12) has a first blocking plate (122) and a first trigger member (123) mounted on the first blocking plate (122); the second blocking assembly (3) includes a second blocking seat (31) and a second blocking member rotatably mounted on the second blocking seat (31). The first blocking member (32) has a second blocking plate (323) and a second trigger (322) mounted on the second blocking plate (323); the first guide (2) is mounted on one side of the first blocking assembly (1) along the moving direction of the AGV vehicle (7) and is used to abut against the second trigger (322) and drive the second blocking member (32) to flip; the second guide (4) is mounted on one end of the second blocking assembly (3) away from the moving direction of the AGV vehicle (7), and the second guide (4) has a guide surface structure for the first trigger (123) to abut against and drive the first blocking plate (122) to flip.
2. The mechanical blocking mechanism according to claim 1, characterized in that, The first trigger (123) includes a first column (1231) arranged along the direction of movement perpendicular to the AGV trolley (7) and a first trigger wheel (1232) rotatably mounted on the end of the first column (1231).
3. The mechanical blocking mechanism according to claim 1, characterized in that, The guide surface structure includes a first guide surface (41) and a first horizontal surface (42) along the moving direction of the AGV (7), and the first horizontal surface (42) is connected to the highest point of the first guide surface (41).
4. The mechanical blocking mechanism according to claim 3, characterized in that, The guide surface structure also includes a second guide surface (43) connected to the first horizontal surface (42), with the first horizontal surface (42) connected to the highest point of the second guide surface (43).
5. A mechanical blocking mechanism according to claim 1, wherein, The second blocking member (32) further includes a second rotating shaft (321) connecting the second blocking plate (323) and the second trigger member (322); the second trigger member (322) includes a connecting rod (3221) vertically connected to the second rotating shaft (321) and a second abutting portion (3222) connected to the end of the connecting rod (3221) and used for the first guide member (2) to abut; the second abutting portion (3222) has a second abutting surface (32221) for the first guide member (2) to abut.
6. A mechanical blocking mechanism according to claim 5, characterized in that, The first guide (2) includes a mounting base (21) installed on the AGV trolley (7), a second column (22) vertically connected to the mounting base (21), and a first guide wheel (23) rotatably installed on the second column (22) and used to abut against the second abutment surface (32221).
7. A mechanical blocking mechanism according to claim 1, wherein The first blocking assembly (1) further includes a first buffer block (13) installed on the AGV trolley (7) and used for resetting and abutting the first blocking plate (122).
8. A mechanical blocking mechanism according to claim 1, wherein, The second blocking assembly (3) further includes a second buffer block (33) mounted on the platform (8) and used for resetting and abutting against the second blocking plate (323).
9. A mechanical blocking mechanism according to claim 1, wherein, The top of the first blocking plate (122) is provided with a first inclined surface (1221), and when the first blocking component (1) is in the unlocked state, the first inclined surface (1221) is in the horizontal state.
10. A mechanical blocking mechanism according to claim 1, characterized in that The top of the second blocking plate (323) is provided with a second inclined surface (3231), and when the second blocking component (3) is in the unlocked state, the second inclined surface (3231) is in a horizontal state.