Pearl wool winding device with humidifying function

Abstract

The utility model relates to the field of winding devices, and discloses a pearl wool winding device with a humidifying function, which comprises a first rotating component and a second rotating component, and the first rotating component and the second rotating component are respectively mounted at two ends of a winding rack. A first rotating limiting frame is arranged at the joint of the winding rack and the first rotating assembly, the first rotating assembly comprises a first adjusting sleeve, a first extending shaft is arranged in the first adjusting sleeve, and the first extending shaft is in sliding connection with the first adjusting sleeve. The first projecting shaft and the second projecting shaft which can be pushed out in a sliding mode are arranged on the rolling machine frame, the first projecting shaft and the second projecting shaft rotate at the same frequency so that rolling processing of pearl wool can be achieved, the two sets of projecting shafts are drawn out of the pearl wool barrel, the pearl wool barrel falls off from the rolling machine frame, and therefore the pearl wool can be rolled. And then the first projecting shaft and the second projecting shaft are pushed out in place, and the next round of winding operation can be carried out.

Description

A pearl cotton winding device with humidification function Technical Field

[0001] This utility model relates to the field of winding device technology, and more specifically, to a pearl cotton winding device with humidification function. Background Technology

[0002] Polyethylene foam, also known as EPE pearl cotton, is a non-crosslinked closed-cell structure made of low-density polyethylene resin through physical foaming, producing countless independent air bubbles. During the production and processing of pearl cotton rolls, the produced rolls need to be wound up to reduce storage space, facilitate handling and transportation, and facilitate subsequent processing such as cutting. Existing pearl cotton winding devices typically have a locking device for the roll. After winding at this station, the roll must be disassembled and replaced with a new one before a new round of winding can begin. Changing the roll requires stopping the machine, and frequent roll changes waste a lot of time and affect the machine's efficiency. Therefore, a pearl cotton winding device with a humidification function is proposed. Summary of the Invention

[0003] (a) Technical problems to be solved

[0004] To address at least one of the aforementioned problems, this utility model first provides a pearl cotton winding device with a humidification function, which changes the traditional pearl cotton winding mode that requires the use of a roll, eliminates the roll replacement procedure, and improves production efficiency.

[0005] (II) Technical Solution

[0006] To solve the aforementioned technical problem, this utility model provides a pearl cotton winding device with a humidification function, including a first rotating component and a second rotating component. The first rotating component and the second rotating component are respectively installed at both ends of the winding machine frame. The first rotating component and the second rotating component have the same structure and are arranged opposite to each other. A first rotating limit frame is provided at the connection between the winding machine frame and the first rotating component. The first rotating component includes a first adjusting sleeve. A first driven pulley is provided near the first rotating limit frame of the first rotating component. The first driven pulley is connected to a first rotating motor through a first conveyor belt. A first extending shaft is provided inside the first adjusting sleeve. The first extending shaft is slidably connected to the first adjusting sleeve.

[0007] Furthermore, the output end of the first adjusting sleeve is provided with a first rotating collar, the first rotating collar is disposed within the first rotating limiting frame, the inner wall of the first rotating collar is provided with a first anti-detachment collar, and the first extending shaft is disposed within the first anti-detachment collar.

[0008] Furthermore, the inner wall of the first adjusting sleeve is provided with a sliding groove, and a slider is provided in the sliding groove. The slider is fixedly connected to the outer end of the first extending shaft, and a handle is provided on the outer end wall plate of the slider.

[0009] Furthermore, the input end of the winding frame is provided with a first tensioning component, the side of the first tensioning component away from the winding frame is provided with a second tensioning component, and the other side of the second tensioning component is provided with a receiving extension frame.

[0010] Furthermore, the input end of the first tensioning component is provided with a first atomizing component and a second atomizing component spaced apart, and the first atomizing component and the second atomizing component are located on the outside of the vertical plane where the first tensioning component is located.

[0011] Furthermore, the first atomizing component includes a liquid storage chamber, a connecting shaft is provided on the top of the liquid storage chamber, a first support rod is provided on the connecting shaft, a first rotating pin is provided on the top of the first support rod, the first support rod is rotatably connected to a second support rod through the first rotating pin, a second rotating pin is provided on the top of the second support rod, the second support rod is rotatably connected to a water pump through the second rotating pin, and an atomizing liquid outlet rack is provided at the output end of the water pump.

[0012] (III) Beneficial Effects

[0013] This utility model provides a humidifying pearl cotton winding device, which has a first and a second extendable shaft that can be slidably extended on the winding machine frame. A first rotating motor controls a first transmission wheel to rotate the first extendable shaft, which rotates in sync with the second extendable shaft to wind up the tensioned pearl cotton. After winding to obtain a pearl cotton cylinder, the first and second extendable shafts are pulled out of the pearl cotton cylinder through a sliding component, and the pearl cotton cylinder falls off the winding machine frame. Then, the first and second extendable shafts are pushed out into place, and the next round of winding can begin. This solution simplifies the installation process of the winding device, eliminates the traditional process of using a roll as a support and for winding, and reduces production costs. Attached Figure Description

[0014] Figure 1 is a schematic diagram of the winding device according to an embodiment of the present invention;

[0015] Figure 2 is a schematic diagram of the structure of the first rotating component according to an embodiment of the present invention;

[0016] Figure 3 is a schematic diagram of the sliding component according to an embodiment of the present invention;

[0017] Figure 4 is a schematic diagram of the structure of the first atomizing component in an embodiment of the present invention;

[0018] Figure 5 is a structural schematic diagram of the tensioning component according to an embodiment of the present invention.

[0019] Explanation of reference numerals in the attached figures:

[0020] 1 is the winding frame, 2 is the first rotating assembly, 21 is the first telescopic setting plate, 22 is the first adjusting sleeve, 221 is the slide groove, 222 is the slider, 223 is the handle, 23 is the first driven pulley, 24 is the first rotating collar, 25 is the first anti-derailment collar, 26 is the first extension shaft, 27 is the first rotating limit frame, 28 is the first conveyor belt, 29 is the first rotating motor, 3 is the second rotating assembly, 4 is the first tensioning assembly, 41 is the first bracket, 42 is the first tensioning roller, 5 is the second tensioning assembly, 51 is the second bracket, 52 is the fourth rotating motor, 53 is the second rotating shaft, 54 is the second tensioning roller, 55 is the second correction plate, 6 is the first atomizing assembly, 61 is the liquid storage tank, 62 is the connecting shaft, 63 is the first support rod, 64 is the first rotating pin, 65 is the second support rod, 66 is the second rotating pin, 67 is the water pump, 68 is the atomizing liquid outlet frame, and 7 is the second atomizing assembly. Detailed Implementation

[0021] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0022] Referring to Figures 1 to 5, this embodiment of the utility model provides a pearl cotton winding device with a humidifying function, including a first rotating component 2 and a second rotating component 3. The first rotating component 2 and the second rotating component 3 are respectively installed at both ends of the winding machine frame 1. The first rotating component 2 and the second rotating component 3 have the same structure and are arranged opposite to each other. A first rotating limit frame 27 is provided at the connection between the winding machine frame 1 and the first rotating component 2. The first rotating component 2 includes a first adjusting sleeve 22. A first driven pulley 23 is provided near the first rotating limit frame 27 of the first rotating component 2. The first driven pulley 23 is connected to a first rotating motor 29 through a first conveyor belt 28. A first extending shaft 26 is provided inside the first adjusting sleeve 22. The first extending shaft 26 is slidably connected to the first adjusting sleeve 22. A second rotating limit frame is provided at the connection between the winding machine frame 1 and the second rotating component 3. The device includes a second adjusting sleeve and a second driven pulley located near the second rotation limit frame of the second rotating assembly 3. The first driven pulley 23 is connected to the second rotating motor via a second conveyor belt. The second adjusting sleeve contains a second extending shaft, which is slidably connected to the second adjusting sleeve. Thin-film pearl cotton is drawn onto the first extending shaft 26 and the second extending shaft. The first rotating motor 29 drives the first driven pulley 23 to rotate via the first conveyor belt 28. The second rotating motor drives the second driven pulley to rotate at the same frequency as the first driven pulley 23 via the second conveyor belt. This allows the pearl cotton to be continuously wound onto the first extending shaft 26 and the second extending shaft. When the amount of pearl cotton wound reaches the production requirement, the first extending shaft 26 and the second extending shaft are quickly pulled out from both ends of the pearl cotton cylinder, and the pearl cotton cylinder falls onto the transfer device. This removes the need for the pearl cotton winding and reduces production costs.

[0023] Referring to Figure 2, the output end of the first adjusting sleeve 22 is provided with a first rotating collar 24, which is located inside the first rotating limit frame 27. The inner wall of the first rotating collar 24 is provided with a first anti-detachment collar 25, and the first extension shaft 26 is located inside the first anti-detachment collar 25. The first driven pulley 23 is sleeved on the first rotating collar 24. The inner cavity of the first rotating collar 24 limits the installation of the first anti-detachment collar 25. The first anti-detachment collar 25 can prevent the first extension shaft 26 from loosening due to the pulling of the pearl cotton, and, in conjunction with the force of the slider 222, prevents the first extension shaft 26 from coming out of the inner cavity of the first adjusting sleeve 22. The first extension shaft 26 is designed with an irregular structure with two sets of planes, which can establish a stable engagement with the first rotating collar 24. That is, the first driven pulley 23 drives the first rotating collar 24 to rotate, which drives the first extension shaft 26 to rotate at the same frequency. The first adjusting sleeve 22 rotates together with the first extension shaft 26 during operation.

[0024] A first telescopic setting plate 21 is provided at the connection between the first adjusting sleeve 22 and the winding machine frame 1. The first telescopic setting plate 21 is provided with an arc-shaped groove corresponding to the first adjusting sleeve 22. During the rotation of the first adjusting sleeve 22 with the first rotating collar 24, its rotation is limited by the arc-shaped groove on the first telescopic setting plate 21.

[0025] The second rotating component 3 has the same assembly structure for the second extension shaft as the first extension shaft 26 and is positioned opposite to the first extension shaft 26. This allows the first extension shaft 26 and the second extension shaft to be installed relative to each other. After the pearl cotton is wound up, the two sets of extension shafts can be pulled out of the pearl cotton cylinder one after the other or simultaneously. This solution does not require repeated high-frequency replacement of the pearl cotton cylinder, which can effectively reduce the time cost required for disassembly and assembly of the winding device, allowing the winding device to be quickly put back into operation.

[0026] The inner wall of the first adjusting sleeve 22 is provided with a sliding groove 221, and a slider 222 is provided in the sliding groove 221. The slider 222 is fixedly connected to the outer end of the first extending shaft 26. A handle 223 is provided on the outer end wall plate of the slider 222. The first adjusting sleeve 22 limits the installation of the slider 222 through the sliding groove 221. During the rotation of the first extending shaft 26, the overall structure of the first adjusting sleeve 22 rotates in sync with the first extending shaft 26. After the pearl cotton is wound up, the first extending shaft 26 can be pulled out of the pearl cotton cylinder by pulling the slider 222 through the handle 223. After the second extending shaft is also pulled out of the pearl cotton cylinder, the pearl cotton cylinder falls from the winding machine frame 1 onto the specially designed transfer device.

[0027] Referring to Figures 1 and 5, a first tensioning assembly 4 is provided at the input end of the winding frame 1. A second tensioning assembly 5 is provided on the side of the first tensioning assembly 4 away from the winding frame 1. A receiving extension frame is provided on the other side of the second tensioning assembly 5. The first tensioning assembly 4 is located at the input end of the winding frame 1, and the first tensioning roller 42 is designed to be much lower than the axis formed by the first extension shaft 26 and the second extension shaft. The second tensioning assembly 5 is located at the input end of the first tensioning assembly 4, and the second tensioning roller 54 is designed to be much higher than the axis formed by the first extension shaft 26 and the second extension shaft. This increases the vertical distance between the first tensioning roller 42 and the second tensioning roller 54. The receiving and extending frame includes a telescopic frame and an extending arc rod. The height of the receiving and extending frame can be adjusted to be the same as that of the second tensioning component 5. This allows the pearl cotton to be stretched as much as possible by the extending arc rod and the second tensioning roller 54 when it extends from the receiving and extending frame to the second tensioning component 5. After being supported by the second tensioning roller 54, the pearl cotton passes through the lower end of the first tensioning roller 42 and is wound up on the first extension shaft 26 and the second extension shaft. The height difference between the winding drum and the first tensioning roller 42, and the height difference between the first tensioning roller 42 and the second tensioning roller 54, can complete the stretching and extending of the pearl cotton.

[0028] The first tensioning assembly 4 includes two sets of first brackets 41. One set of first brackets 41 has a third rotating motor at its outer end. Both sets of first brackets 41 have a first rotating shaft. The first rotating shaft has a first tensioning roller 42. The first brackets 41 have a set of first correction plates on the same side as the first tensioning roller 42. The third rotating motor drives the first rotating shaft to rotate via a belt. The first tensioning roller 42 rotates at the same frequency, completing the tensioning process of the pearl cotton pulled from the upper end of the second tensioning roller 54 to the lower end of the first tensioning roller 42. The first correction plates can limit the direction of the pearl cotton flowing to the first extension shaft 26 and the second extension shaft, preventing it from deviating.

[0029] The second tensioning assembly 5 includes two sets of second brackets 51. One set of second brackets 51 has a fourth rotating motor 52 at its outer end. The second bracket 51 has a second rotating shaft 53, and the second rotating shaft 53 has a second tensioning roller 54. The second bracket 51 has a set of second correction plates 55 on the same side as the second tensioning roller 54. The fourth rotating motor 52 drives the second rotating shaft 53 to rotate via a belt, and the second tensioning roller 54 rotates at the same frequency. This completes the traction process for the pearl cotton that is pulled from the receiving extension frame to the second tensioning roller 54. The second correction plates 55 can limit the direction of the pearl cotton flowing to the lower end of the first tensioning roller 42 and prevent it from deviating.

[0030] Referring to Figures 1 and 4, the input end of the first tensioning component 4 is provided with a first atomizing component 6 and a second atomizing component 7 spaced apart. The first atomizing component 6 and the second atomizing component 7 are located outside the vertical plane where the first tensioning component 4 is located. The first atomizing component 6 and the second atomizing component 7 can be placed on the EPE foam winding path according to specific usage requirements without affecting the output and winding of the EPE foam. The EPE foam that has just been extruded from the extruder is air-cooled and blow-molded to obtain a sheet-like EPE foam structure. However, the EPE foam needs to be wound up immediately at this time. The EPE foam may still have a high temperature after air cooling, which will have a negative impact on the shaping of the EPE foam. Spraying water mist onto the EPE foam during the winding process can further and quickly reduce the temperature carried by the EPE foam. A very small amount of water mist will remain on the surface of the EPE foam. During the winding process, the water mist can have an adsorption force on the EPE foam rolled on its surface, thereby enhancing the tightness between the layers of the EPE foam cylinder.

[0031] The first atomizing component 6 includes a liquid storage tank 61. A connecting shaft 62 is located at the top of the liquid storage tank 61. A first support rod 63 is mounted on the connecting shaft 62. A first rotating pin 64 is located at the top of the first support rod 63. The first support rod 63 is rotatably connected to a second support rod 65 via the first rotating pin 64. A second rotating pin 66 is located at the top of the second support rod 65. The second support rod 65 is rotatably connected to a water pump 67 via the second rotating pin 66. An atomizing liquid outlet rack 68 is located at the output end of the water pump 67. The connecting shaft 62 is fixed at the top of the liquid storage tank 61. The top of the 62 is fixed to the installation of the first support rod 63. The second support rod 65 can change the angle between itself and the first support rod 63 through the first rotating pin 64, thereby adjusting the specific output height of the second support rod 65. The angle between the water pump 67 and the second support rod 65 can be changed by the second rotating pin 66, thereby changing the atomization output angle of the atomizing liquid outlet rack 68, and thus changing the specific atomization output angle of the pearl cotton. The water pump 67 draws water from the inside of the liquid storage tank 61 through the water pipe, and after atomization, it is sprayed onto the pearl cotton by the atomizing liquid outlet rack 68.

[0032] This utility model provides a humidifying pearl cotton winding device. The device uses a receiving and extending frame to expand and pull the air-cooled, blow-molded pearl cotton extruded from the extruder onto a second tensioning roller 54. The second tensioning roller 54 rotates, pulling the pearl cotton. The height difference between the second tensioning roller 54 and the first tensioning roller 42 provides initial tension for the pearl cotton. The height difference between the first tensioning roller 42 and the axis formed by the first and second extension shafts provides final tension for the pearl cotton. During this process, one or more atomizing devices work together to atomize and cool the pearl cotton. Finally, the pearl cotton is wound up by the first and second extension shafts. After winding, the first and second extension shafts are pulled out of the pearl cotton cylinder, completing one round of pearl cotton winding. Pushing the first and second extension shafts back into place allows for the next round of winding.

[0033] Although the disclosure is as stated above, the scope of protection of this disclosure is not limited thereto. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of this disclosure, and all such changes and modifications will fall within the protection scope of this utility model.

Claims

1. A pearl cotton winding device with humidification function, characterized in that, The device includes a first rotating component (2) and a second rotating component (3). The first rotating component (2) and the second rotating component (3) are respectively installed at both ends of the winding frame (1). The first rotating component (2) and the second rotating component (3) have the same structure and are arranged opposite to each other. A first rotating limit frame (27) is provided at the connection between the winding frame (1) and the first rotating component (2). The first rotating component (2) includes a first adjusting sleeve (22). A first driven pulley (23) is provided near the first rotating limit frame (27) of the first rotating component (2). The first driven pulley (23) is connected to a first rotating motor (29) through a first conveyor belt (28). A first extending shaft (26) is provided inside the first adjusting sleeve (22). The first extending shaft (26) is slidably connected to the first adjusting sleeve (22).

2. The pearl cotton winding device with humidification function according to claim 1, characterized in that, The first adjusting sleeve (22) has a first rotating collar (24) at its output end. The first rotating collar (24) is located inside the first rotating limit frame (27). The inner wall of the first rotating collar (24) has a first anti-detachment collar (25). The first extending shaft (26) is located inside the first anti-detachment collar (25).

3. The pearl cotton winding device with humidification function according to claim 1, characterized in that, The inner wall of the first adjusting sleeve (22) is provided with a sliding groove (221), and a slider (222) is provided in the sliding groove (221). The slider (222) is fixedly connected to the outer end of the first extending shaft (26), and a handle (223) is provided on the outer wall plate of the slider (222).

4. The pearl cotton winding device with humidification function according to claim 1, characterized in that, The winding frame (1) has a first tensioning component (4) at its input end. The first tensioning component (4) has a second tensioning component (5) on the side away from the winding frame (1). The second tensioning component (5) has a receiving extension frame on the other side.

5. A pearl cotton winding device with humidification function according to claim 4, characterized in that, The input end of the first tensioning component (4) is provided with a first atomizing component (6) and a second atomizing component (7) spaced apart. The first atomizing component (6) and the second atomizing component (7) are located on the outside of the vertical plane where the first tensioning component (4) is located.

6. A pearl cotton winding device with humidification function according to claim 5, characterized in that, The first atomizing component (6) includes a liquid storage chamber (61), a connecting shaft (62) is provided on the top of the liquid storage chamber (61), a first support rod (63) is provided on the connecting shaft (62), a first rotating pin (64) is provided on the top of the first support rod (63), the first support rod (63) is rotatably connected to a second support rod (65) through the first rotating pin (64), the second support rod (65) is provided with a second rotating pin (66) on the top of the second support rod (65), the second support rod (65) is rotatably connected to a water pump (67) through the second rotating pin (66), and an atomizing liquid outlet rack (68) is provided at the output end of the water pump (67).

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