Large-flow electrochemical descaling, sterilizing and algae-killing treatment device

By designing a scale scraping system and a sealing mechanism, the problem of inconvenient scale removal from electrode plates was solved, achieving efficient and rapid scale removal and discharge, simplifying the operation process and reducing labor intensity.

CN224185974UActive Publication Date: 2026-05-01ZHANGJIAKOU JIANTOU RUNDA ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHANGJIAKOU JIANTOU RUNDA ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD
Filing Date
2025-05-22
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Scale on electrode plates is inconvenient to clean, time-consuming and labor-intensive, and the cleaned scale is not easy to remove. Traditional disassembly equipment is time-consuming, labor-intensive and inefficient.

Method used

An electrochemical descaling device including a scraping system and a sealing mechanism was designed. The scraping system cleans scale through a lifting mechanism and a scraper, while the sealing mechanism quickly opens the drain port through a sealing unit driven by gears and cylinders, enabling rapid discharge of scale.

Benefits of technology

It improves the efficiency of limescale removal, simplifies the operation process, reduces labor intensity, and achieves rapid removal and thorough cleaning of limescale.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224185974U_ABST
    Figure CN224185974U_ABST
Patent Text Reader

Abstract

The utility model discloses a large-flow electrochemical descaling, sterilizing and algae-killing treatment device, which belongs to the technical field of electrochemical water treatment equipment and comprises a rack, a shell is arranged on the rack, a water inlet, a water outlet and a flushing port are arranged on the front side of the shell, and a water outlet weir plate is arranged in the shell and corresponds to the water outlet. The shell is internally provided with an electrode reactor formed by cathode plates and anode tubes at certain intervals, the shell is provided with a scale scraping system for cleaning the lower part of the electrode reactor, the bottom of the shell is provided with a scale storage bin, the bottom of the scale storage bin is provided with a drain outlet, and the outer side of the drain outlet is provided with a plugging mechanism. Scale on the polar plate is cleaned through the scale scraping system, the cleaned dirt enters the scale storage bin, the drain outlet is formed in the bottom of the scale storage bin and is large in size, pollution discharge is facilitated, the blocking mechanism is installed on the outer side of the drain outlet and can be rapidly opened, the dirt can be rapidly discharged outwards, the pollution discharge efficiency is improved, and the pollution discharge effect is good. And pollution discharge is more thorough.
Need to check novelty before this filing date? Find Prior Art

Description

A high-flow electrochemical descaling, sterilization, and algae removal treatment device Technical Field

[0001] This utility model relates to the field of electrochemical water treatment equipment technology, and in particular to a high-flow-rate electrochemical descaling, sterilization and algae removal treatment device. Background Technology

[0002] In response to current water pollution control requirements, more and more manufacturers are using electrochemical water treatment equipment to treat sewage and hard water. The equipment uses a single DC power supply to the anode and cathode of the water treatment device. It utilizes the electrochemical properties of minerals in the water to regulate the mineral balance through electrolysis, allowing minerals that are prone to scaling to form scale in advance. It is mainly used to remove calcium and magnesium ions from the water, thereby achieving the purpose of preventing scaling and killing bacteria and algae.

[0003] Electrochemical water treatment devices continuously energize their electrode plates to electrolyze minerals in the water. After prolonged use, a large amount of scale will form on the electrode plates, requiring timely descaling. Currently, to remove the scale from the electrode plates, it is necessary to use chain hoists or other lifting equipment to disassemble the entire water treatment device from the top, remove the electrode plates from the tank, and perform manual descaling. This is time-consuming, labor-intensive, and the scale is difficult to remove after cleaning. Summary of the Invention

[0004] The purpose of this invention is to provide a high-flow-rate electrochemical descaling, sterilization and algae removal treatment device to solve the problems of inconvenient, time-consuming and labor-intensive scale removal on the electrode plate, and difficulty in discharging the scale after cleaning.

[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0006] This utility model discloses a high-flow-rate electrochemical descaling, sterilization, and algae removal treatment device, comprising a frame, a housing mounted on the frame, an inlet, an outlet, and a flushing port on the front side of the housing, an outlet weir plate positioned corresponding to the outlet inside the housing, an electrode reactor formed by a cathode plate and an anode tube at a certain interval inside the housing, a scale scraping system for cleaning the area under the electrode reactor mounted on the housing, a scale storage chamber at the bottom of the housing, a drain outlet at the bottom of the scale storage chamber, and a sealing mechanism on the outside of the drain outlet.

[0007] Furthermore, the scraping system includes a lifting mechanism disposed above the housing and a scraping mechanism disposed inside the housing.

[0008] Furthermore, the lifting mechanism includes two lifting components arranged symmetrically front and rear. Each lifting component includes a motor mounted on the top surface of the housing. The output end of the motor is equipped with a steering box, and several screw jacks are mounted on the left and right sides of the steering box.

[0009] Furthermore, the scraping mechanism includes a mounting frame driven by the screw jack, and a scraper is provided inside the mounting frame, the scraper being in close contact with the cathode plate and the anode tube.

[0010] Furthermore, a vibration motor is installed on the outer wall of the scale storage bin.

[0011] Furthermore, the blocking mechanism includes a first blocking unit and a second blocking unit arranged side by side. The top of the first blocking unit is provided with a first gear, and the top of the second blocking unit is provided with a second gear. The first gear and the second gear mesh with each other. Both the front and rear sides of the first blocking unit and the second blocking unit are provided with driving members for driving the first blocking unit and the second blocking unit to open and close.

[0012] Furthermore, the first sealing unit includes a first sealing plate, and two first mounting brackets arranged side by side are provided on the upper part of the first sealing plate. The first gear is provided on the top of the first mounting bracket, and the first mounting bracket is connected to one end of the driving component.

[0013] The second sealing unit includes a second sealing plate. The upper part of the second sealing plate is provided with two second mounting brackets arranged side by side. The top of the second mounting bracket is provided with the second gear. The second mounting bracket is connected to the other end of the driving component.

[0014] Furthermore, the first sealing plate has a slot on its side, the second sealing plate has a strip on its side that can be inserted into the slot, and the top surfaces of both the first and second sealing plates have sealing gaskets.

[0015] Furthermore, the sealing gasket includes a bottom sealing body, which is disposed on the top surface of the first sealing plate or the second sealing plate, and a side sealing body is disposed at the edge of the top surface of the bottom sealing body.

[0016] Furthermore, the side seal is configured as a U-shaped structure.

[0017] Compared with the prior art, the beneficial technical effects of this utility model are as follows:

[0018] This invention uses a scale-scraping system to clean the scale on the electrode plates. The cleaned scale enters the scale storage chamber, which has a large drain outlet at the bottom for easier drainage. A sealing mechanism is installed on the outside of the drain outlet, which can be opened quickly to allow the scale to be discharged rapidly. Compared with traditional drain pipes, this invention improves drainage efficiency and makes drainage more thorough. Attached Figure Description

[0019] The present invention will be further described below with reference to the accompanying drawings.

[0020] Figure 1 is a front view of the high-flow electrochemical descaling, sterilization and algae removal treatment device of this utility model;

[0021] Figure 2 is a top view of the high-flow electrochemical descaling, sterilization and algae removal treatment device of this utility model;

[0022] Figure 3 is a cross-sectional view of the high-flow electrochemical descaling, sterilization and algae removal treatment device of this utility model;

[0023] Figure 4 is a three-dimensional structural diagram of the sealing mechanism of this utility model;

[0024] Figure 5 is an enlarged view of point A in Figure 4;

[0025] Figure 6 is an enlarged view of point B in Figure 4;

[0026] Figure 7 is a three-dimensional structural diagram of the sealing gasket of this utility model.

[0027] Explanation of reference numerals in the attached drawings: 1. Housing; 2. Inlet; 3. Outlet; 4. Flushing port; 5. Motor; 6. Diverter box; 7. Screw jack; 8. Connecting rod; 9. Coupling; 10. Scaling mechanism; 11. Cathode plate; 12. Anode tube; 13. Outlet weir plate; 14. Scale storage bin; 14-1. Drain outlet; 15. Vibrating motor; 16. Sealing mechanism; 16-1. First sealing plate; 16-1-1. Slot; 16-2. First mounting bracket; 16-3. First gear; 16-4. Second sealing plate; 16-4-1. Insert strip; 16-5. Second mounting bracket; 16-6. Second gear; 16-7. Drive component; 16-8. Sealing gasket; 16-8-1. Bottom sealing body; 16-8-2. Side sealing body; 17. Frame. Detailed Implementation

[0028] As shown in Figures 1-7, a high-flow-rate electrochemical descaling, sterilization, and algae removal treatment device includes a frame 17, on which a housing 1 is mounted. An inlet 2, an outlet 3, and a flushing port 4 are connected to the front side of the housing 1. The inlet 2 and outlet 3 are at the same height, but the size of the inlet 2 is smaller than that of the outlet 3. The flushing port 4 is located between the inlet 2 and outlet 3, and its position is relatively low. A weir plate 13 is connected inside the housing 1 at a position corresponding to the outlet 3, surrounding the area near the outlet 3. Water can only flow in from above the outlet weir plate 13 and then out from the outlet 3. The interior of the shell 1 is equipped with an electrode reactor formed by cathode plates 11 and anode tubes 12 at a certain interval. The structure and arrangement of the cathode plates 11 and anode tubes 12 are existing technologies and will not be described in detail here. The shell 1 is equipped with a scale scraping system for cleaning the bottom of the electrode reactor. The bottom of the shell 1 is connected to a scale storage tank 14. The bottom of the scale storage tank 14 is provided with a drain outlet 14-1. A sealing mechanism 16 is installed on the outside of the drain outlet 14-1.

[0029] The scraping system includes a lifting mechanism installed above the housing 1 and a scraping mechanism 10 disposed inside the housing 1. As shown in Figure 2, the lifting mechanism includes two lifting components arranged symmetrically front and rear. Each lifting component includes a motor 5 installed on the top surface of the housing 1. The output end of the motor 5 is connected to a steering box 6. The output shaft of the steering box 6 is connected to a screw jack 7 via a connecting rod 8 and a coupling 9. The two screw jacks 7 located on the same side of the steering box 6 are also connected via a connecting rod 8 and a coupling 9. The structure and connection method of the motor 5, steering box 6, screw jack 7, connecting rod 8, and coupling 9 are all existing technologies and will not be described in detail here.

[0030] The scraping mechanism 10 includes a mounting frame, which is driven by the screw jack 7. A scraper is installed inside the mounting frame, and the scraper is in close contact with the cathode plate 11 and the anode tube 12. The form and installation position of the scraper are adjusted according to the structure and installation method of the cathode plate 11 and the anode tube 12. The specific structure will not be described in detail here. The scraper is driven to rise and fall by the screw jack 7 to continuously scrape off the deposited scale on the surface of the cathode plate 11 and the anode tube 12, which is conducive to the continuous electrolysis.

[0031] A vibration motor 15 is installed on the outer wall of the scale storage chamber 14. By setting the vibration motor 15, the scale in the scale storage chamber 14 is quickly discharged, preventing the scale from adhering to the inner wall of the scale storage chamber 14.

[0032] As shown in Figure 4-7, the blocking mechanism 16 includes a first blocking unit and a second blocking unit arranged side by side. A first gear 16-3 is installed on the top of the first blocking unit, and a second gear 16-6 is installed on the top of the second blocking unit. The first gear 16-3 and the second gear 16-6 mesh with each other. Both the front and rear sides of the first blocking unit and the second blocking unit are provided with driving components 16-7 for driving the opening and closing of the first blocking unit and the second blocking unit. The driving components 16-7 can be cylinders.

[0033] The first sealing unit includes a first sealing plate 16-1. The upper part of the first sealing plate 16-1 is connected to two first mounting brackets 16-2 arranged in parallel. The top of the first mounting bracket 16-2 is equipped with the first gear 16-3. The central shaft of the first gear 16-3 is rotatably connected to the frame 17 through a bearing. The first mounting bracket 16-2 is hinged to one end of the drive member 16-7.

[0034] The second sealing unit includes a second sealing plate 16-4. The upper part of the second sealing plate 16-4 is connected to two second mounting brackets 16-5 arranged in parallel. The top of the second mounting bracket 16-5 is equipped with a second gear 16-6. The central shaft of the second gear 16-6 is rotatably connected to the frame 17 through a bearing. The second mounting bracket 16-5 is hinged to the other end of the drive member 16-7.

[0035] Specifically, as shown in Figure 4, in this embodiment, the driving component 16-7 is a cylinder. One end of the cylinder is hinged to the second mounting bracket 16-5, and the other end of the cylinder is hinged to the first mounting bracket 16-2. The piston rod of the cylinder extends and drives the first sealing unit and the second sealing unit to move away from each other. During this process, the first gear 16-3 and the second gear 16-6 mesh to improve the stability of the rotation process. After the first sealing plate 16-1 and the second sealing plate 16-4 separate, they no longer block the drain outlet 14-1, and the scale in the scale storage chamber 14 is quickly discharged.

[0036] As shown in Figure 5, the side of the first sealing plate 16-1 is provided with a slot 16-1-1. As shown in Figure 6, the side of the second sealing plate 16-4 is connected to an insert 16-4-1 that can be inserted into the slot 16-1-1. By inserting the insert 16-4-1 into the slot 16-1-1, the sealing performance at the joint between the first sealing unit and the second sealing unit is improved. A sealing gasket 16-8 is adhered to the top surface of both the first sealing plate 16-1 and the second sealing plate 16-4. The sealing gasket 16-8 includes a bottom sealing body 16-8-1, which is adhered to the top surface of the first sealing plate 16-1 and the second sealing plate 16-4. The top surface of the first sealing plate 16-1 or the second sealing plate 16-4 is connected to the top edge of the bottom sealing body 16-8-1, and the bottom sealing body 16-8-1 and the side sealing body 16-8-2 are integrally formed. The side sealing body 16-8-2 is set as a U-shaped structure. The first sealing unit and the second sealing unit are close to each other to block the drain port 14-1. By inserting the insert 16-4-1 into the slot 16-1-1, the sealing performance at the joint of the first sealing unit and the second sealing unit is improved. The sealing gasket 16-8 contacts the outer wall of the scale storage tank 14 to prevent water leakage.

[0037] The working process of this utility model is as follows:

[0038] Wastewater is transported into the housing 1 through inlet 2. The cathode plate 11 and anode tube 12 work together to generate OH- on the surface of the cathode plate 11 through the electrolysis of water. - Increase the local pH value, promote Ca 2+ Mg 2+ Plasma forms calcium carbonate or magnesium hydroxide precipitates; anode tube 12 produces strong oxidizing substances (such as ·OH, O3, ClO). - ), destroying the cell structure of microorganisms and killing bacteria; free radicals such as ·OH destroy the cell wall and chloroplasts of algae, inhibiting photosynthesis, thus achieving the effect of killing algae.

[0039] After working for a period of time, the scale removal system performs a descaling operation: the motor 5 drives the screw jack 7 to work, which drives the scraper to rise and fall to continuously scrape off the deposited scale on the surface of the cathode plate 11 and the anode tube 12, which is conducive to the continuous electrolysis; the piston rod of the cylinder extends and drives the first sealing unit and the second sealing unit to move away from each other, no longer blocking the drain port 14-1, and the dirt in the scale storage chamber 14 is quickly discharged.

[0040] The embodiments described above are merely preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model. Various modifications and improvements made to the technical solutions of the present utility model by those skilled in the art without departing from the spirit of the present utility model should fall within the protection scope defined by the claims of the present utility model.

Claims

1. A high-flow-rate electrochemical descaling, sterilization, and algae removal treatment device, characterized in that: The device includes a frame (17), on which a housing (1) is mounted. The front side of the housing (1) is provided with an inlet (2), an outlet (3), and a flushing port (4). Inside the housing (1), a weir plate (13) is provided at a position corresponding to the outlet (3). Inside the housing (1), an electrode reactor is provided, consisting of a cathode plate (11) and an anode tube (12) arranged at a certain interval. The housing (1) is provided with a scale scraping system for cleaning the electrode reactor. The bottom of the housing (1) is provided with a scale storage chamber (14), and the bottom of the scale storage chamber (14) is provided with a drain port (14-1). A sealing mechanism (16) is provided on the outside of the drain port (14-1).

2. The high-flow-rate electrochemical descaling, sterilization, and algae removal treatment device according to claim 1, characterized in that: The scraping system includes a lifting mechanism disposed above the housing (1) and a scraping mechanism (10) disposed inside the housing (1).

3. The high-flow-rate electrochemical descaling, sterilization, and algae removal treatment device according to claim 2, characterized in that: The lifting mechanism includes two lifting components arranged symmetrically in front and behind. Each lifting component includes a motor (5) installed on the top surface of the housing (1). The output end of the motor (5) is provided with a steering box (6). Several screw jacks (7) are provided on the left and right sides of the steering box (6).

4. The high-flow-rate electrochemical descaling, sterilization, and algae removal treatment device according to claim 3, characterized in that: The scraping mechanism (10) includes a mounting frame driven by the screw jack (7), and a scraper is provided inside the mounting frame, which is in close contact with the cathode plate (11) and the anode tube (12).

5. The high-flow-rate electrochemical descaling, sterilization, and algae removal treatment device according to claim 1, characterized in that: A vibration motor (15) is installed on the outer wall of the scale storage bin (14).

6. The high-flow-rate electrochemical descaling, sterilization, and algae removal treatment device according to claim 1, characterized in that: The blocking mechanism (16) includes a first blocking unit and a second blocking unit arranged side by side. The top of the first blocking unit is provided with a first gear (16-3), and the top of the second blocking unit is provided with a second gear (16-6). The first gear (16-3) and the second gear (16-6) mesh with each other. The front and rear sides of the first blocking unit and the second blocking unit are provided with driving members (16-7) for driving the opening and closing of the first blocking unit and the second blocking unit.

7. The high-flow-rate electrochemical descaling, sterilization, and algae removal treatment device according to claim 6, characterized in that: The first sealing unit includes a first sealing plate (16-1), and two first mounting brackets (16-2) arranged in parallel front to back are provided on the upper part of the first sealing plate (16-1). The first gear (16-3) is provided on the top of the first mounting bracket (16-2). The first mounting bracket (16-2) is connected to one end of the driving member (16-7). The second sealing unit includes a second sealing plate (16-4), and two second mounting brackets (16-5) arranged in parallel front to back are provided on the upper part of the second sealing plate (16-4). The second gear (16-6) is provided on the top of the second mounting bracket (16-5). The second mounting bracket (16-5) is connected to the other end of the driving member (16-7).

8. The high-flow-rate electrochemical descaling, sterilization, and algae removal treatment device according to claim 7, characterized in that: The first sealing plate (16-1) has a slot (16-1-1) on its side, and the second sealing plate (16-4) has an insert (16-4-1) on its side that can be inserted into the slot (16-1-1). The top surfaces of the first sealing plate (16-1) and the second sealing plate (16-4) are both provided with sealing gaskets (16-8).

9. The high-flow-rate electrochemical descaling, sterilization, and algae removal treatment device according to claim 8, characterized in that: The sealing gasket (16-8) includes a bottom sealing body (16-8-1), which is disposed on the top surface of the first sealing plate (16-1) or the second sealing plate (16-4), and a side sealing body (16-8-2) is disposed at the edge of the top surface of the bottom sealing body (16-8-1).

10. The high-flow-rate electrochemical descaling, sterilization, and algae removal treatment device according to claim 9, characterized in that: The side seal (16-8-2) is configured as a U-shaped structure.