Carding machine with automatic cleaning function

Abstract

The utility model relates to a carding machine with an automatic cleaning function, which belongs to the technical field of carding machines and comprises a supporting column and a protection mechanism, a bottom plate is fixed at the top of the supporting column, a conveying belt, a machine body and a collecting device are fixed at the top of the bottom plate, and an air blower is fixed at the top of the machine body. A transmission shaft is rotationally connected to the inner side of the machine body, a collecting assembly is arranged at the bottom of the machine body, and a locking assembly is arranged on the collecting assembly. According to the carding machine with the automatic cleaning function, through the arrangement of an air blower and a collecting cover, dust and miscellaneous flocks can be conveniently transmitted and conveyed into a water tank through a connecting cylinder, a lifting plate is driven to press up and down through energy supply of a servo motor, impurities floating on the water surface can be conveniently treated, and the cleaning effect of the device is improved; and meanwhile, through the arrangement of the locking assembly, the connecting cylinder can be conveniently disassembled, the use convenience can be improved, the whole cleaning structure is convenient to use, and the cleaning effect is good.

Description

A carding machine with automatic cleaning function Technical Field

[0001] This utility model relates to the field of carding machine technology, specifically a carding machine with an automatic cleaning function. Background Technology

[0002] A carding machine is a textile machine used to process cotton fibers and chemical fibers. It is an important piece of equipment in the spinning process, and its main functions include opening, carding, and removing impurities.

[0003] For example, a Chinese patent (publication number: CN219315161U) discloses a carding machine, including an outer shell. One side of the outer shell has a cotton inlet, and the side of the outer shell away from the cotton inlet is open. A coarse-toothed roller is arranged in the middle of the inner side of the outer shell near the cotton inlet. A fine-toothed roller is arranged on the side of the coarse-toothed roller away from the cotton inlet. A licker-in roller is arranged on the side of the fine-toothed roller away from the coarse-toothed roller. A cylinder is arranged on the side of the licker-in roller away from the fine-toothed roller. The beneficial effect of this utility model is that when carding old cotton, the dust inside the old cotton can be cleaned first. Through the direct action of hot airflow from the outer layer, the dust is easily blown out of the cotton fiber layer and collected in large quantities. This not only reduces the impurity removal pressure of the cleaning machine but also allows the dust to float to the surface of the cotton fibers in advance, making it easier for the cleaning machine to suck it away, thereby improving the overall dust removal capability of the cotton fibers when carding old cotton fibers.

[0004] This patent uses hot air to blow dust out of the cotton, thus cleaning the cotton layer and improving the dust removal capability of the device. However, when blowing out the dust, a certain amount of cotton lint is also brought out, making it inconvenient to clean the collection structure. Therefore, a carding machine with an automatic cleaning function is proposed to solve the above-mentioned problems. Summary of the Invention

[0005] To address the shortcomings of existing technologies, this utility model provides a carding machine with an automatic cleaning function, which has advantages such as good cleaning effect and solves the problem of inconvenient cleaning.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a carding machine with automatic cleaning function, comprising a support column and a protective mechanism, wherein a base plate is fixed to the top of the support column, a conveyor belt, a machine body and a collecting device are fixed to the top of the base plate, a blower is fixed to the top of the machine body, multiple transmission shafts are rotatably connected to the inner side of the machine body, and a collecting component penetrating to the bottom of the base plate is provided at the bottom of the machine body, and two locking components are provided on the collecting component;

[0007] The protective mechanism includes a base, a water tank is snapped onto the top of the base, a servo motor is fixed to the left side of the water tank, a drive gear is fixed to the output shaft of the servo motor, a driven gear is meshed with the top of the drive gear, a threaded rod is fixed to the shaft of the driven gear, a slide cylinder is threaded to the outer side of the threaded rod, a U-shaped connecting plate is fixed to the right side of the slide cylinder and slidably connected to the left side wall of the water tank, and a lifting plate is fixed to the bottom of the connecting plate.

[0008] Furthermore, the top of the base is provided with a receiving interface, through which the water tank is inserted into the base.

[0009] Furthermore, the collection assembly includes a collection cover communicating with the bottom of the machine body, a sealing block is threadedly connected to the inner side of the collection cover, a connecting cylinder is slidably connected to the inner side of the sealing block, and a fixing rod that is movably connected to the locking assembly is fixed to the outer side of the connecting cylinder.

[0010] Furthermore, a sliding opening is provided at the top of the sealing block, and the connecting cylinder is slidably connected to the sealing block through the sliding opening.

[0011] Furthermore, the inner side of the collection cover and the outer side of the sealing block are both fixed with threaded lines, and the sealing block is threadedly connected to the collection cover through the threaded lines.

[0012] Furthermore, the locking assembly includes a fixing frame fixed to the outside of the collection cover, a rotating shaft rotatably connected to the inside of the fixing frame, a connecting block fixed to the outside of the rotating shaft, a hook block fixed to the back of the connecting block, and a pull plate that fits against the back of the fixing frame fixed to the back of the hook block.

[0013] Furthermore, a sliding channel is provided at the top of the fixing frame, and the fixing rod is slidably connected to the fixing frame through the sliding channel.

[0014] Furthermore, a linkage plate is fixed to the back of the two pull plates on the left and right sides, and the hook block has a frustum structure.

[0015] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0016] This carding machine with automatic cleaning function uses a blower and a collection hood to facilitate the transmission of dust and lint, which is then transferred to the water tank through the connecting tube. Powered by a servo motor, the lifting plate moves up and down, effectively removing impurities floating on the water surface and improving the cleaning effect. The locking mechanism allows for easy disassembly of the connecting tube, enhancing usability. The overall cleaning structure is convenient to use and provides excellent cleaning results. Attached Figure Description

[0017] Figure 1 is a schematic diagram of the structure of this utility model;

[0018] Figure 2 is a schematic diagram of the collection component and protective mechanism of this utility model;

[0019] Figure 3 is a three-dimensional structural diagram of the locking component of this utility model.

[0020] In the diagram: 1 Support column, 2 Protective mechanism, 201 Base, 202 Water tank, 203 Servo motor, 204 Drive gear, 205 Driven gear, 206 Threaded rod, 207 Slide cylinder, 208 Connecting plate, 209 Lifting plate, 3 Base plate, 4 Conveyor belt, 5 Machine body, 6 Drive shaft, 7 Collection device, 8 Blower, 9 Collection assembly, 901 Collection cover, 902 Enclosure block, 903 Connecting cylinder, 904 Fixing rod, 10 Locking assembly, 1001 Fixing frame, 1002 Rotating shaft, 1003 Connecting block, 1004 Hook block, 1005 Pulling plate. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please refer to Figure 1. In this embodiment, a carding machine with an automatic cleaning function includes a support column 1 and a protective mechanism 2. A base plate 3 is fixed to the top of the support column 1. A conveyor belt 4, a machine body 5, and a collecting device 7 are fixed to the top of the base plate 3. A blower 8 is fixed to the top of the machine body 5. Multiple drive shafts 6 are rotatably connected to the inner side of the machine body 5. A collecting component 9 that extends through to the bottom of the base plate 3 is provided at the bottom of the machine body 5. Two locking components 10 are provided on the collecting component 9.

[0023] In this embodiment, the blower 8 is designed to blow dust and lint into the collection assembly 9, thereby facilitating the cleaning function of the device and improving the overall performance of the device.

[0024] Please refer to Figure 2. In order to realize the cleaning function, the protective mechanism 2 in this embodiment includes a base 201. A water tank 202 is snapped onto the top of the base 201. A receiving interface is opened on the top of the base 201. The water tank 202 is inserted into the base 201 through the receiving interface. A servo motor 203 is fixed on the left side of the water tank 202. A drive gear 204 is fixed on the output shaft of the servo motor 203. A driven gear 205 is meshed on the top of the drive gear 204.

[0025] It is understandable that by setting up the meshing mechanism, it is beneficial to power the servo motor 203 to drive the drive gear 204 to rotate, thereby facilitating the rotation of the threaded rod 206, which in turn facilitates the transmission of the mechanism and the stable use of the overall mechanism.

[0026] A threaded rod 206 is fixed at the shaft of the driven gear 205. A slide cylinder 207 is threadedly connected to the outer side of the threaded rod 206. A U-shaped connecting plate 208 that is slidably connected to the left side wall of the water tank 202 is fixed to the right side of the slide cylinder 207. A lifting plate 209 is fixed to the bottom of the connecting plate 208.

[0027] It is also understandable that by setting up a threaded connection and by setting up a limit between the connecting plate 208 and the water tank 202, the lifting plate 209 can be raised and lowered, which is conducive to agitation inside the water tank 202, to the treatment of dust and lint, and to the improvement of the overall cleaning effect.

[0028] The inner side of the collection cover 901 is threaded with a sealing block 902. Both the inner side of the collection cover 901 and the outer side of the sealing block 902 are fixed with threaded lines. The sealing block 902 is threadedly connected to the collection cover 901 through the threaded lines.

[0029] It can be seen that the threaded connection facilitates the disassembly of the sealing block 902 and the collection cover 901, and facilitates the cleaning of the bottom of the collection cover 901, thereby improving the overall ease of use and stability.

[0030] A connecting cylinder 903 is slidably connected to the inner side of the sealing block 902. A sliding opening is provided on the top of the sealing block 902. The connecting cylinder 903 is slidably connected to the sealing block 902 through the sliding opening. A fixing rod 904 that is movably connected to the locking assembly 10 is fixed to the outer side of the connecting cylinder 903.

[0031] In this embodiment, the sliding port facilitates the sliding connection of the connecting cylinder 903, thereby facilitating the disassembly of the connecting cylinder 903. The locking component 10 helps to limit the position of the connecting cylinder 903, thus improving the overall ease of use.

[0032] Please refer to Figure 3. To improve ease of use, the locking component 10 in this embodiment includes a fixing frame 1001 fixed to the outside of the collection cover 901. A sliding channel is provided on the top of the fixing frame 1001, and the fixing rod 904 is slidably connected to the fixing frame 1001 through the sliding channel.

[0033] It is not difficult to see that the sliding connection setting facilitates the sliding of the fixing rod 904, which in turn facilitates the locking and limiting of the fixing rod 904 and the fixing frame 1001, facilitates the disassembly and assembly of the connecting cylinder 903, and improves the overall ease of use.

[0034] A rotating shaft 1002 is rotatably connected to the inner side of the fixed frame 1001. A connecting block 1003 is fixed to the outer side of the rotating shaft 1002. A hook block 1004 is fixed to the back of the connecting block 1003. A linkage plate is fixed to the back of the two pull plates 1005 on the left and right. The hook block 1004 has a frustum structure. A pull plate 1005 that fits against the back of the fixed frame 1001 is fixed to the back of the hook block 1004.

[0035] In this embodiment, the linkage plate facilitates the linkage of the two pulling plates 1005, thereby enabling the hook block 1004 to move backward by pulling the linkage plate, thus releasing the limit on the connecting cylinder 903, facilitating the quick assembly and disassembly of the connecting cylinder 903, and improving the overall ease of use.

[0036] All electrical components mentioned in this article are electrically connected to the controller and power supply. The control method of this utility model is controlled by the controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the art. Furthermore, this utility model is mainly used to protect mechanical devices, so the control method and circuit connection will not be explained in detail.

[0037] The working principle of the above embodiments is as follows:

[0038] The blower 8 is positioned above the drive shaft 6 to blow the cotton, dispersing impurities within it. The collected dust and lint are then collected by the collection hood 901 and fall into the water tank 202 via the connecting cylinder 903, thus cleaning and collecting the dust and lint. Simultaneously, the servo motor 203 can be activated, driving the threaded rod 206 to rotate through meshing. The lifting plate 209 is raised and lowered by the limiting setting of the connecting plate 208, thereby pressing down the dust and lint floating on the water surface and stabilizing it in the water tank 202. At the same time, the connecting cylinder 903 slides upward, and the pulling plate 1005 is pushed backward, which helps to release the limiting of the fixing rod 904, allowing the connecting cylinder 903 to slide out of the sealing block 902, thus disassembling the connecting cylinder 903. This facilitates cleaning, improves ease of use, and results in a good overall cleaning effect.

[0039] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A carding machine with an automatic cleaning function, comprising a support column (1) and a protective mechanism (2), characterized in that: The top of the support column (1) is fixed with a base plate (3), the top of the base plate (3) is fixed with a conveyor belt (4), a machine body (5) and a collection device (7), the top of the machine body (5) is fixed with a blower (8), the inner side of the machine body (5) is rotatably connected with multiple drive shafts (6), the bottom of the machine body (5) is provided with a collection assembly (9) that extends through to the bottom of the base plate (3), and the collection assembly (9) is provided with two locking assemblies (10); the protective mechanism (2) includes a base (201), the top of the base (201) is snapped with a water tank (202), and the water... A servo motor (203) is fixed on the left side of the tank (202). A drive gear (204) is fixed on the output shaft of the servo motor (203). A driven gear (205) meshes with the top of the drive gear (204). A threaded rod (206) is fixed at the center of the driven gear (205). A slide cylinder (207) is threaded to the outside of the threaded rod (206). A U-shaped connecting plate (208) that slides and connects to the left side wall of the water tank (202) is fixed on the right side of the slide cylinder (207). A lifting plate (209) is fixed at the bottom of the connecting plate (208).

2. The carding machine with automatic cleaning function according to claim 1, characterized in that: The base (201) has a receiving interface on its top, and the water tank (202) is inserted into the base (201) through the receiving interface.

3. A carding machine with automatic cleaning function according to claim 1, characterized in that: The collecting assembly (9) includes a collecting cover (901) that communicates with the bottom of the body (5). A sealing block (902) is threadedly connected to the inner side of the collecting cover (901). A connecting cylinder (903) is slidably connected to the inner side of the sealing block (902). A fixing rod (904) that is movably connected to the locking assembly (10) is fixed to the outer side of the connecting cylinder (903).

4. A carding machine with automatic cleaning function according to claim 3, characterized in that: The top of the sealing block (902) is provided with a sliding opening, and the connecting cylinder (903) is slidably connected to the sealing block (902) through the sliding opening.

5. A carding machine with automatic cleaning function according to claim 3, characterized in that: The inner side of the collection cover (901) and the outer side of the sealing block (902) are both fixed with threaded wires, and the sealing block (902) is threadedly connected to the collection cover (901) through the threaded wires.

6. A carding machine with automatic cleaning function according to claim 3, characterized in that: The locking assembly (10) includes a fixing frame (1001) fixed to the outside of the collection cover (901). A rotating shaft (1002) is rotatably connected to the inside of the fixing frame (1001). A connecting block (1003) is fixed to the outside of the rotating shaft (1002). A hook block (1004) is fixed to the back of the connecting block (1003). A pull plate (1005) that fits against the back of the fixing frame (1001) is fixed to the back of the hook block (1004).

7. A carding machine with automatic cleaning function according to claim 6, characterized in that: The top of the fixing frame (1001) is provided with a sliding channel, and the fixing rod (904) is slidably connected to the fixing frame (1001) through the sliding channel.

8. A carding machine with automatic cleaning function according to claim 6, characterized in that: The back of the two pull plates (1005) on the left and right sides are fixed with linkage plates, and the hook block (1004) is a frustum structure.

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