Heat exchanger special for low-temperature heat supply

By introducing baffle diversion and gas volume regulation components into a heat exchanger specifically designed for low-temperature heating, the problem of excessively high water temperature after high-temperature gas treatment is solved, achieving efficient heat reuse and appropriate control of hot water temperature, thereby improving the comfort and energy efficiency of the heating system.

CN224189046UActive Publication Date: 2026-05-01BEIJING DISTRICT HEATING GRP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
BEIJING DISTRICT HEATING GRP CO LTD
Filing Date
2024-10-23
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

In existing low-temperature flue gas waste heat heat pipe heat exchangers, the high-temperature gas discharged after treatment results in excessively high water temperature, affecting the comfort of the heating system.

Method used

Design a heat exchanger specifically for low-temperature heating. High-temperature gas is diverted by a baffle plate, and the gas flow is regulated by a circulation mechanism and a gas volume regulating component to achieve the reuse of high-temperature gas heat and appropriate control of water temperature.

Benefits of technology

Effectively utilize the heat from high-temperature gases to ensure suitable hot water temperatures, improve energy efficiency, and avoid environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of heat exchangers, in particular to a heat exchanger special for low-temperature heat supply. In order to solve the problems that due to the fact that the temperature of gas is high, the water temperature after heat exchange is high, and discomfort is caused by the fact that the water temperature in a heat supply system is high, the following technical scheme is provided: the device comprises a hollow box body, a gas inlet pipe is arranged at one end of the box body, and a gas outlet pipe is further mounted at one end, away from the gas inlet pipe, of the box body; the air inlet pipe and the air outlet pipe are both communicated with the box body; the partition plate is arranged in the box body and divides the interior of the box body into a heating flow channel and an exhaust flow channel; the circulating mechanism is mounted on the box body and is used for driving water to circulate; and the air flow adjusting assembly is arranged at one end, close to the air outlet pipe, of the air inlet pipe and is mounted in the box body. Heat in high-temperature gas can be recycled, the heating water temperature can be adjusted, and it is ensured that a heat supply system provides a proper temperature.
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Description

Technical Field

[0001] This utility model relates to the field of heat exchanger technology, and in particular to a heat exchanger specifically designed for low-temperature heating. Background Technology

[0002] In some industrial production processes, high-temperature steam or gases are generated. These gases are generally difficult to use in production due to impurities and are usually treated before being released into the environment. Because they are generated at high temperatures, treating them before release leads to a significant loss of heat, resulting in underutilization and reducing the overall energy efficiency of industrial production.

[0003] An existing low-temperature flue gas waste heat recovery heating system uses a heat pipe heat exchanger to recover waste heat from low-temperature flue gas to produce hot water for heating, thus replacing the original heating system and achieving energy saving and emission reduction. However, because the gas temperature is high, the water temperature after heat exchange is also high, and high water temperatures in the heating system can cause discomfort. Therefore, this invention proposes a dedicated low-temperature heating heat exchanger. Utility Model Content

[0004] The purpose of this invention is to address the problem in the prior art where the high temperature of the gas leads to a high water temperature after heat exchange, which can cause discomfort in the heating system. This invention proposes a heat exchanger specifically for low-temperature heating.

[0005] The technical solution of this utility model is as follows: A heat exchanger for low-temperature heating includes a hollow housing, an air inlet pipe at one end of the housing, and an air outlet pipe at the end of the housing away from the air inlet pipe, both of which are connected to the housing; a partition installed in the housing, which divides the housing into heating and exhaust channels; a circulation mechanism installed on the housing, which circulates water; and a gas volume regulating component installed in the housing near the end of the air inlet pipe, which regulates the amount of gas entering the heating and exhaust channels.

[0006] Optionally, the circulation mechanism includes a water pump installed on the outside of the housing, with an inlet pipe connected to the input end of the water pump and multiple sets of heating capillaries connected to the output end of the water pump, all of which are arranged in the heating flow channel.

[0007] Optionally, the ends of the multiple sets of heating capillary tubes away from the water pump all penetrate the housing and are fixedly connected to a central box. The central box is hollow and communicates with the multiple sets of heating capillary tubes. A drain pipe is also connected to the side of the central box away from the heating capillary tubes, and the drain pipe is also communicated with the central box.

[0008] Optionally, the air volume regulating component includes a base plate fixedly installed in the housing via a fixing plate. The top of the base plate is rotatably connected to multiple sets of first rotating rods. Each set of first rotating rods is fixedly connected to a set of guide plates at its top. The multiple sets of guide plates are arranged in an equidistant array. A second rotating rod is also fixedly connected to the side of the multiple sets of guide plates away from the first rotating rods.

[0009] Optionally, a fixing box is provided on the side of the guide plate away from the bottom plate. The fixing box is also fixedly installed on the inner wall of the box by a fixing plate. The fixing box is hollow. The ends of multiple sets of second rotating rods away from the guide plate all pass through the fixing box and are fixedly connected to gears. The sides of the gears are provided with racks. Multiple sets of gears mesh with the racks. A push rod motor is also installed on the outside of the box. The output end of the push rod motor passes through the box and the air volume adjustment component in sequence and is fixedly connected to the rack.

[0010] Optionally, a movable strip is fixedly connected to both sides of the rack, and a limit strip is provided on both sides of the movable strip. The movable strip is slidably connected between the two sets of limit strips, and all four sets of limit strips are fixedly connected to the inner wall of the fixed box.

[0011] Optionally, a mesh plate is installed on one side of the partition, and the mesh plate is disposed in the heating channel.

[0012] Optionally, the partition is provided with heat insulation cotton.

[0013] In summary, this application includes at least one of the following beneficial technical effects:

[0014] This invention utilizes a circulation mechanism to deliver water to a heating capillary tube for heating, while simultaneously circulating the water to achieve circulating heating and effectively utilize the heat in the high-temperature gas.

[0015] Furthermore, by setting the gas volume adjustment component, the flow direction of the gas can be adjusted, thereby adjusting the amount of high-temperature gas passing through the heating channel and the exhaust channel. When the water temperature is too high, the amount of gas in the heating channel is reduced, and when the water temperature is too low, the amount of gas in the heating channel is increased, so that the hot water supply temperature is suitable.

[0016] In summary, this invention can reuse the heat in high-temperature gas and regulate the temperature of the heating water to ensure that the heating system provides a suitable temperature. Attached Figure Description

[0017] Figure 1 A schematic diagram of a heat exchanger specifically designed for low-temperature heating is provided.

[0018] Figure 2 for Figure 1 A schematic diagram of the cross-sectional structure;

[0019] Figure 3 This is a sectional view of the box.

[0020] Figure 4 This is a schematic diagram of the air volume regulation component.

[0021] Figure label:

[0022] 1. Housing; 11. Inlet pipe; 12. Outlet pipe;

[0023] 2. Partition; 21. Thermal insulation cotton;

[0024] 3. Circulation mechanism; 31. Water pump; 32. Inlet pipe; 33. Heating capillary tube; 34. Collection box; 35. Drain pipe;

[0025] 4. Air volume regulating component; 41. Base plate; 42. First rotating rod; 43. Guide plate; 44. Fixing box; 45. Gear; 46. Rack; 47. Moving bar; 48. Limiting bar; 49. Push rod motor;

[0026] 5. Mesh panel. Detailed Implementation

[0027] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.

[0028] The components of the present invention embodiments described and shown in the accompanying drawings can typically be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention.

[0029] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0030] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0031] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0032] Example

[0033] like Figure 1-3 As shown, this utility model proposes a special heat exchanger for low-temperature heating, comprising a hollow housing 1. An inlet pipe 11 is installed at one end of the housing 1, and an outlet pipe 12 is installed at the end of the housing 1 away from the inlet pipe 11. Both the inlet pipe 11 and the outlet pipe 12 are connected to the housing 1, facilitating the entry of high-temperature gas into the housing 1 through the inlet pipe 11 and its exit from the housing 1 through the outlet pipe 12. Simultaneously, the discharged gas is purified before being released into the atmosphere, avoiding environmental pollution.

[0034] Furthermore, the heat exchanger includes a partition 2 installed in the housing 1. The partition 2 divides the housing 1 into two channels: a heating channel and an exhaust channel. This allows some gas to heat the water while some gas is directly discharged, facilitating the reduction of the water's temperature after heating. Insulation cotton 21 is installed in the partition 2 to effectively prevent heat from the exhaust channel from entering the heating channel, thus facilitating the control of the water temperature in the heating channel. A mesh plate 5 is installed on one side of the partition 2, positioned within the heating channel. The multiple holes in the mesh plate 5 disperse the gas as it passes through, ensuring uniform and effective contact between the high-temperature gas and the heating capillary tube 33, thereby improving the heat exchange effect.

[0035] Furthermore, the heat exchanger also includes a circulation mechanism 3 installed on the housing 1, which circulates the water. The circulation mechanism 3 includes a water pump 31 installed on the outside of the housing 1. The input end of the water pump 31 is connected to an inlet pipe 32, and the output end of the water pump 31 is connected to multiple sets of heating capillaries 33. The water pump 31 draws water from the inlet pipe 32 and discharges it into the heating capillaries 33. All sets of heating capillaries 33 are arranged in heating channels. High-temperature gas heats the water within the heating capillaries 33 after contacting them, thus increasing the water temperature. The ends of multiple heating capillary tubes 33 away from the water pump 31 all pass through the housing 1 and are fixedly connected to a central box 34. The central box 34 is hollow and connected to the multiple heating capillary tubes 33. A drain pipe 35 is also connected to the side of the central box 34 away from the heating capillary tubes 33. The drain pipe 35 is also connected to the central box 34, so that the water in the multiple heating capillary tubes 33 can be collected into a drain pipe 35.

[0036] Meanwhile, a thermometer is installed at the end of the drain pipe 35 furthest from the collection box 34 to detect the output water temperature in the tank 1, facilitating temperature adjustment. Due to varying ambient temperatures, the water temperature entering the heating capillary tube 33 via the water pump 31 differs, requiring adjustment to ensure a suitable output temperature. The drain pipe 35 is connected to the user's water network via the inlet pipe 32. Hot water output from the drain pipe 35 passes through the user network, where its temperature decreases, and it flows back through the inlet pipe 32.

[0037] Finally, please see Figure 4 The heat exchanger also includes a gas flow regulating component 4 located at the end of the inlet pipe 11 near the outlet pipe 12. The gas flow regulating component 4 is installed in the housing 1 and is used to regulate the amount of gas entering the heating channel and the exhaust channel. The gas flow regulating component 4 includes a base plate 41 fixedly installed in the housing 1 via a fixing plate. Five sets of first rotating rods 42 are rotatably connected to the top of the fixed base plate 41. A set of guide plates 43 are fixedly connected to the top of each of the five sets of first rotating rods 42, and the guide plates 43 rotate in their original positions. The five sets of guide plates 43 are arranged in an equidistant array and are parallel to each other. A second rotating rod is also fixedly connected to the side of the five sets of guide plates 43 away from the first rotating rods 42. A fixing box 44 is provided on the side of the guide plates 43 away from the base plate 41. The fixing box 44 is also fixedly installed on the inner wall of the housing 1 via a fixing plate, and its position is fixed. The fixed box 44 is hollow. The ends of the five sets of second rotating rods furthest from the guide plate 43 all pass through the fixed box 44 and are fixedly connected to gears 45. When the gears 45 rotate, the second rotating rods rotate, and simultaneously the guide plate 43 and the first rotating rod 42 rotate synchronously. A rack 46 is provided on the side of the gears 45, and all five sets of gears 45 mesh with the rack 46. When the rack 46 moves, it drives the five sets of gears 45 to rotate synchronously. A push rod motor 49 is also installed on the outside of the housing 1. The output end of the push rod motor 49 passes through the housing 1 and the air volume regulating component 4 in sequence and is fixedly connected to the rack 46. After starting, the push rod motor 49 drives the rack 46 to move. Moving bars 47 are fixedly connected to both sides of the rack 46, and the moving bars 47 move synchronously with the rack 46. Limiting strips 48 are provided on both sides of the moving strip 47. The moving strip 47 is slidably connected between the two sets of limiting strips 48. All four sets of limiting strips 48 are fixedly connected to the inner wall of the fixed box 44. When the rack 46 moves, it is limited by the moving strip 47 and the limiting strips 48, so that the movement of the rack 46 is smooth.

[0038] In this embodiment, firstly, the water pump 31 starts to circulate the water, and high-temperature gas is introduced into the air inlet pipe 11. After passing through the housing 1, the high-temperature gas is discharged through the air outlet pipe 12. When the high-temperature gas passes through the mesh plate 5, it is evenly dispersed, ensuring sufficient contact between the high-temperature gas and the heating capillary tube 33, thus guaranteeing uniform heating of the water in the heating capillary tube 33. When the thermometer senses that the discharged water temperature is too low, the push rod motor 49 is activated to extend. The push rod motor 49 drives the rack 46 to move smoothly under the limiting action of the moving bar 47 and the limiting bar 48. At the same time, the rack 46 meshes with the five sets of gears 45, causing the five sets of gears 45 to rotate synchronously. This causes the five sets of guide plates 43 to deflect, allowing more of the high-temperature gas entering the housing 1 through the air inlet pipe 11 to enter the heating channel and contact the heating capillary tube 33, reducing the amount of gas passing through the exhaust channel, thereby increasing the water temperature. When the water temperature is too high, the push rod motor 49 is activated and shortened, causing multiple sets of guide plates 43 to deflect in opposite directions. This allows more gas to enter the exhaust channel and less gas to enter the heating channel, thereby lowering the discharged water temperature. This ensures that the water is heated at a relatively suitable temperature, guaranteeing comfort.

[0039] The above specific embodiments are merely optional embodiments of this utility model. Based on the technical solution of this utility model and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.

Claims

1. A heat exchanger specifically designed for low-temperature heating, characterized in that, include: A hollow box (1) is provided with an air inlet pipe (11) at one end of the box (1) and an air outlet pipe (12) is also installed at the end of the box (1) away from the air inlet pipe (11). The air inlet pipe (11) and the air outlet pipe (12) are both connected to the box (1). The partition (2) installed in the housing (1) divides the housing (1) into two channels: heating and exhaust. The circulation mechanism (3) installed on the housing (1) is used to circulate water. A gas volume regulating component (4) is installed at one end of the air inlet pipe (11) near the air outlet pipe (12). The gas volume regulating component (4) is installed in the housing (1) and is used to regulate the amount of gas entering the heating channel and the exhaust channel.

2. A heat exchanger for low temperature heat supply according to claim 1, characterized in that The circulation mechanism (3) includes a water pump (31) installed on the outside of the housing (1). The input end of the water pump (31) is connected to an inlet pipe (32), and the output end of the water pump (31) is connected to multiple sets of heating capillaries (33). The multiple sets of heating capillaries (33) are all arranged in the heating channel.

3. A heat exchanger for low temperature heating according to claim 2, characterized in that The ends of the multiple sets of heating capillary tubes (33) away from the water pump (31) all pass through the box body (1) and are fixedly connected to a central box (34). The central box (34) is hollow and communicates with the multiple sets of heating capillary tubes (33). The side of the central box (34) away from the heating capillary tubes (33) is also connected to a drain pipe (35), which is also connected to the central box (34).

4. The low-temperature heat supply dedicated heat exchanger according to claim 1, characterized by The air volume regulating component (4) includes a base plate (41) fixedly installed in the housing (1) by a fixing plate. The top of the base plate (41) is rotatably connected to a plurality of first rotating rods (42). The top of each set of first rotating rods (42) is fixedly connected to a set of guide plates (43). The plurality of guide plates (43) are arranged in an equidistant array. The side of the plurality of guide plates (43) away from the first rotating rods (42) is also fixedly connected to a second rotating rod.

5. A heat exchanger for low temperature heat supply according to claim 4, characterized in that A fixing box (44) is provided on the side of the guide plate (43) away from the bottom plate (41). The fixing box (44) is also fixedly installed on the inner wall of the box (1) by a fixing plate. The fixing box (44) is hollow. The ends of multiple sets of second rotating rods away from the guide plate (43) all pass through the fixing box (44) and are fixedly connected to gears (45). A rack (46) is provided on the side of the gear (45). Multiple sets of gears (45) mesh with the rack (46). A push rod motor (49) is also installed on the outside of the box (1). The output end of the push rod motor (49) passes through the box (1) and the air volume adjustment component (4) in sequence and is fixedly connected to the rack (46).

6. A heat exchanger for cryogenic heat supply according to claim 5, characterised in that The rack (46) is fixedly connected to two sides of a movable strip (47), and a limit strip (48) is provided on both sides of the movable strip (47). The movable strip (47) is slidably connected between two sets of limit strips (48), and all four sets of limit strips (48) are fixedly connected to the inner wall of the fixed box (44).

7. A heat exchanger for low-temperature heating according to claim 1, characterized in that, A mesh plate (5) is installed on one side of the partition (2), and the mesh plate (5) is disposed in the heating channel.

8. The low-temperature heat supply dedicated heat exchanger according to claim 1, characterized by The partition (2) is provided with heat insulation cotton (21).