New energy cold plate load-bearing flatness detection device

Abstract

The utility model belongs to the technical field of new energy cold plate manufacturing, and especially relates to a new energy cold plate load bearing flatness detection apparatus comprising a conveying line; the automatic detection mechanism comprises a light shield which is erected at the top of the conveying line and is used for detecting a cold plate to prevent external interference, and a servo slide rail which is fixedly arranged on the conveying line along the length direction of the light shield; the top of the servo sliding rail is movably provided with a moving frame and an L-shaped supporting plate which corresponds to the position above the conveying line and is fixedly arranged on the moving frame, the L-shaped supporting plate can stably support the laser scanner, and therefore the working accuracy of the laser scanner is improved. The loading device is simple in structure, the cylinder drives the clamp to place and recover the loading block, and the laser scanner is used for carrying out secondary scanning on a product in a loading state, so that the production efficiency of a new energy cold plate production line is greatly improved, the automation degree of the production line is obviously improved, and the loading device is convenient for people to use.

Description

A new energy cold plate load flatness detection device Technical Field

[0001] This utility model relates to the field of new energy cold plate manufacturing technology, and in particular to a new energy cold plate load flatness detection device. Background Technology

[0002] In the production process of cold-rolled steel plates for new energy applications, ensuring that the flatness of the plates meets standards before and after loading is crucial. Traditional testing methods usually require manual operation, which is not only inefficient but also prone to errors.

[0003] Therefore, a new energy cold plate load flatness detection device is needed to improve production efficiency and product quality. Summary of the Invention

[0004] The purpose of this invention is to solve the shortcomings of traditional testing methods, which usually require manual operation, are not only inefficient but also prone to errors. Therefore, a new energy cold plate load flatness testing device is proposed.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A device for detecting the flatness of cold-rolled steel plates under load in new energy applications includes:

[0007] Conveyor line;

[0008] An automatic inspection mechanism includes a light shield mounted on top of the conveyor line to prevent external interference during cold plate inspection, a servo slide rail fixed along the length of the light shield on the conveyor line, a movable frame movably mounted on top of the servo slide rail, and an L-shaped support plate fixed on the movable frame above the conveyor line. The L-shaped support plate provides stable support for the laser scanner, thereby improving its working accuracy. A laser scanner for scanning the flatness of the cold plate is fixed on the L-shaped support plate, and a drive component for moving the laser scanner is driven and connected to the servo slide rail.

[0009] The take-up and take-down mechanism includes a plurality of cylinders arranged in sequence above the top of the light shield and fixedly mounted on the top of the light shield, and clamps fixedly connected to the cylinders. A load-bearing component is provided below the clamps on the conveyor line.

[0010] Furthermore, the drive assembly includes two rotating rods rotatably and symmetrically arranged along the length of the servo slide rail, and a transmission column fixedly connected to the two rotating rods, with a transmission belt driving between the two transmission columns.

[0011] Furthermore, a slider that is fixedly connected to the moving frame is slidably connected to the top of the servo slide rail. The slider is fixedly connected to the transmission belt. A servo motor that is fixedly connected to the rotating rod is fixedly installed on one end of the servo slide rail near the moving frame. When the transmission belt is driven, the laser scanner can be driven by the slider, the moving frame and the L-shaped support plate.

[0012] Furthermore, the load-bearing component includes a cold plate body disposed on the conveyor line corresponding to the area below the fixture, and a plurality of load-bearing blocks are disposed on the cold plate body.

[0013] Furthermore, a roller conveyor is installed at one end of the conveyor line near the moving frame for automatically rotating the cold plate.

[0014] Furthermore, the light shield is equipped with a controller for processing the scanning data from the laser scanner.

[0015] Compared with the prior art, the advantages of this utility model are:

[0016] This solution achieves rapid and accurate detection of the flatness of cold plates before and after loading by combining drive components and laser scanners. This not only improves detection efficiency but also enhances the automation level of the production line, reduces errors from manual operation, and ensures the stability of product quality. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 is a schematic diagram of the structure of a new energy cold plate load flatness detection device proposed in this utility model;

[0019] Figure 2 is a schematic diagram of the cylinder and fixture of the new energy cold plate load flatness detection device proposed in this utility model.

[0020] Figure 3 is a partial structural schematic diagram of the conveyor line of a new energy cold plate load flatness detection device proposed in this utility model.

[0021] The correspondence between the numbers in the attached diagram is as follows:

[0022] 1. Light shield; 2. Laser scanner; 201. Moving frame; 202. L-shaped pallet; 203. Slider; 3. Cylinder; 4. Conveyor line; 5. Fixture; 6. Cold plate body; 7. Load block; 8. Servo slide rail; 9. Roller conveyor; 10. Controller. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Referring to Figures 1-3, a new energy cold plate load flatness detection device includes:

[0025] Conveyor line 4;

[0026] The automatic inspection mechanism includes a light shield 1 mounted on top of the conveyor line 4 to prevent external interference during cold plate inspection, a servo slide rail 8 fixed along the length of the light shield 1 on the conveyor line 4, a movable frame 201 and an L-shaped support plate 202 fixed on the movable frame 201 above the conveyor line 4 respectively, a laser scanner 2 for scanning the flatness of the cold plate fixed on the L-shaped support plate 202, the light shield 1 for protecting the laser scanner 2 from external light interference, and a drive component for driving the laser scanner 2 to move on the servo slide rail 8. The drive component can smoothly drive the laser scanner 2 to move horizontally on the servo slide rail 8 to perform scanning work.

[0027] The take-up and take-down mechanism includes multiple cylinders 3 arranged in sequence above the conveyor line 4 and fixed on the top of the light shield 1, and clamps 5 fixedly connected to the cylinders 3. A load-bearing component is provided on the conveyor line 4 below the clamps 5. The load-bearing component facilitates the change in flatness of the cold plate after the laser scanner 2 loads it.

[0028] In this embodiment, the drive assembly includes two rotating rods symmetrically arranged along the length of the servo slide rail 8 and a transmission column fixedly connected to the two rotating rods. A transmission belt drives between the two transmission columns. A slider 203 fixedly connected to the moving frame 201 is slidably connected to the top of the servo slide rail 8. The slider 203 is fixedly connected to the transmission belt. A servo motor fixedly connected to the rotating rod is fixedly mounted on one end of the servo slide rail 8 near the moving frame 201.

[0029] In this embodiment, the load-bearing component includes a cold plate 6 disposed on the conveyor line 4 corresponding to the area below the clamp 5, and a plurality of load-bearing blocks 7 are disposed on the cold plate 6.

[0030] In this embodiment, a roller conveyor 9 for automatically transferring the cold plate 6 is installed at one end of the conveyor line 4 near the moving frame 201. The conveyor line 4 and the roller conveyor 9 can realize the continuous automatic conveying of the cold plate 6.

[0031] In this embodiment, a controller 10 for processing the scanning data of the laser scanner 2 is installed on the light shield 1.

[0032] The implementation principle of the new energy cold plate load flatness detection device in this embodiment is as follows: First, the cold plate 6 is automatically transferred to the detection position below the fixture 5 via the conveyor line 4 and roller line 9. The servo motor is started, so that the output shaft of the servo motor drives one of the rotating rods to rotate. Since the two rotating rods are fixed with transmission columns, and the two transmission columns are connected by a transmission belt, the transmission belt drives the slider 203 to move along the length direction of the servo slide rail 8. Then, under the action of the slider 203, the moving frame 201 and the L-shaped support plate 202, the laser scanner moves to detect the flatness of the cold plate 6. After an initial scan, multiple cylinders 3 drive the clamps 5 to move the weight block 7 downwards and place it on the cold plate body 6. The laser scanner 2 then scans again to detect the change in flatness of the cold plate after loading. The data scanned by the laser scanner 2 is directly transmitted to the controller 10 (model: 1769-L30ERMS). The controller 10 receives and analyzes the scan data to evaluate the change in flatness of the cold plate body 6 before and after loading. In this way, the flatness of the new energy cold plate body 6 before and after loading is quickly and accurately detected, improving production efficiency and product quality.

[0033] All structures in this application can be customized in terms of material and length according to actual usage. The attached drawings are schematic structural diagrams, and the actual dimensions can be adjusted accordingly.

[0034] The above description is only a preferred embodiment of this practice, but the scope of protection of this embodiment is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the scope of the technology disclosed in this embodiment, based on the technical solution and the inventive concept of this embodiment, should be covered within the scope of protection of this embodiment.

Claims

1. A device for detecting the flatness of a new energy cold-rolled plate under load, characterized in that, include: Conveyor line; An automatic inspection mechanism includes a light shield mounted on top of the conveyor line to prevent external interference during cold plate inspection; a servo slide rail fixed along the length of the light shield on the conveyor line; a movable frame movably mounted on top of the servo slide rail; and an L-shaped support plate fixed on the movable frame above the conveyor line. A laser scanner for scanning the flatness of the cold plate is fixed on the L-shaped support plate. A drive assembly for moving the laser scanner is driven and connected to the servo slide rail. A take-up and take-down mechanism includes multiple cylinders arranged sequentially above the conveyor line and fixed on top of the light shield, and clamps fixedly connected to the cylinders. A load-bearing component is arranged below the clamps on the conveyor line.

2. The new energy cold plate load flatness detection device according to claim 1, characterized in that, The drive assembly includes two rotating rods symmetrically arranged rotatably along the length of the servo slide rail, and a transmission column fixedly connected to the two rotating rods. A transmission belt drives between the two transmission columns.

3. The new energy cold plate load flatness detection device according to claim 2, characterized in that, The top of the servo slide rail is slidably connected to a slider that is fixedly connected to the moving frame. The slider is fixedly connected to the transmission belt. A servo motor that is fixedly connected to the rotating rod is fixedly mounted on one end of the servo slide rail near the moving frame.

4. The new energy cold plate load flatness detection device according to claim 1, characterized in that, The load-bearing component includes a cold plate body disposed on the conveyor line corresponding to the lower part of the fixture, and a plurality of load-bearing blocks are disposed on the cold plate body.

5. The new energy cold plate load flatness detection device according to claim 1, characterized in that, The conveyor line is equipped with a roller conveyor for automatically rotating the cold plate at one end near the moving frame.

6. The new energy cold plate load flatness detection device according to claim 1, characterized in that, The light shield is equipped with a controller for processing the scanning data from the laser scanner.

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