Processing equipment for silicon steel reactor of outdoor unit of air conditioner

Abstract

The utility model discloses processing equipment for a silicon steel reactor of an air conditioner outdoor unit, which relates to the technical field of equipment processing and comprises a base plate, an electronic unit is arranged at the bottom of the base plate, a wire outlet mechanism is arranged at the top of the base plate, and a clamping and rotating mechanism is arranged at the top of the base plate and used for clamping the silicon steel reactor. A pressing mechanism is arranged at the top of the base plate and used for pressing wires, the pressing mechanism comprises a wire pressing unit and a clinging unit, the wire pressing unit is arranged above the base plate and comprises a mounting seat fixedly mounted at the top of the base plate, and a moving rod is slidably mounted in a through groove in the mounting seat; by arranging the wire pressing unit, the pressing spring and the reinforcing spring push the mounting frame through the elastic force of the pressing spring and the reinforcing spring, the mounting frame pushes the pressing column, the pressing column presses the wire wound on the silicon steel electric reactor, and local looseness of the wound coil layer is avoided.

Description

A processing equipment for silicon steel reactors in air conditioner outdoor units Technical Field

[0001] This utility model relates to the field of equipment processing technology, specifically to a processing equipment for silicon steel reactors in air conditioning outdoor units. Background Technology

[0002] In the processing equipment for silicon steel reactors in air conditioning outdoor units, the winding device is one of the core components, directly affecting the performance and production efficiency of the reactor.

[0003] According to the patent titled "A Reactor Laminate Processing Equipment" (Patent Publication No.: CN221125714U, Patent Publication Date: 2024-06-11), the equipment includes: a first platform for placing silicon steel sheets; a baffle plate disposed at a first end of the first platform; a clamping device disposed at a second end of the first platform; the clamping device includes a clamping shaft that can extend out of the clamping device and move horizontally to press against the baffle plate; a measuring device for detecting the relative distance between the clamping shaft and the baffle plate; and a display device for displaying the relative distance. The silicon steel sheets are fixed by the baffle plate and the clamping device, ensuring they are tightly pressed against the baffle plate with no gaps between multiple silicon steel sheets. The measuring device detects the relative distance between the clamping device and the baffle plate to detect the thickness of the silicon steel sheets. The display device receives the data from the measuring device and displays it to the operator, saving labor costs, improving the accuracy of measurement results, and enhancing product reliability.

[0004] Based on the aforementioned existing technology, the current processing equipment for silicon steel reactors in air conditioner outdoor units still has the following problems: the traditional winding machine of the existing processing equipment for silicon steel reactors in air conditioner outdoor units relies on manual adjustment, resulting in large fluctuations in wire tension and gaps or local looseness between coil layers after winding. Therefore, this utility model provides a processing equipment for silicon steel reactors in air conditioner outdoor units. Summary of the Invention

[0005] To address the shortcomings of existing technologies, this utility model provides a processing equipment for silicon steel reactors in air conditioning outdoor units, which solves the following problems that existing processing equipment for silicon steel reactors in air conditioning outdoor units still has: the traditional winding machine of existing processing equipment for silicon steel reactors in air conditioning outdoor units relies on manual adjustment, resulting in large fluctuations in wire tension and gaps or local looseness between coil layers after winding.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a processing equipment for silicon steel reactors in outdoor air conditioning units, comprising a base plate, an electronic unit disposed at the bottom of the base plate, a wire outlet mechanism disposed at the top of the base plate, a clamping and rotating mechanism disposed at the top of the base plate for clamping the silicon steel reactor, and a pressing mechanism disposed at the top of the base plate for pressing the wires, the pressing mechanism comprising:

[0007] The wire pressing unit is located above the base plate and includes a mounting base fixedly installed on the top of the base plate. A movable rod is slidably installed in the internal through groove of the mounting base. A compression spring is installed on the surface of the movable rod. A mounting frame is fixedly installed at one end of the movable rod. A pressure column is fixedly installed inside the mounting frame. The spring force of the compression spring pushes the mounting frame and the pressure column to press the wire wound on the silicon steel reactor.

[0008] The close-fitting unit is located inside the close-fitting unit and is used to reduce the gaps in the wound wire.

[0009] Preferably, a set of sliding rods is slidably installed inside the through groove of the mounting base, and one end of the sliding rods is connected to the mounting frame to limit the movement of the mounting frame.

[0010] Preferably, a reinforcing spring is installed on the surface of the sliding rod, which further strengthens the pushing force of the mounting frame and the clamping force of the pressure column on the wound wire on the silicon steel reactor.

[0011] Preferably, the movable rod has an L-groove inside, a fixed sleeve is fixedly installed on the rear side of the mounting base, and the movable rod slides inside the fixed sleeve. A rotating sleeve is rotatably installed on the surface of the fixed sleeve, and a locking rod is fixedly installed at the top of the inner cavity of the rotating sleeve, with the bottom end of the locking rod sliding in the L-groove.

[0012] Preferably, the tight-fitting unit includes an installation groove inside the pressure column, a movable block is slidably installed inside the installation groove, a rectangular groove is opened inside the movable block, a pressure spring is installed inside the rectangular groove, a rectangular block is slidably installed inside the pressure spring, a top block is fixedly installed on one side inside the rectangular block, a positioning rod is fixedly installed inside the installation groove, and the positioning rod slides on the surface of the positioning rod, a compression spring is installed on the surface of the positioning rod.

[0013] Preferably, the lead-out mechanism includes a second servo motor fixedly installed at the bottom of the base plate, and a lead screw fixedly installed through the base plate at the output end of the second servo motor. A fixed frame is fixedly installed on the top of the base plate, and a limit rod is fixedly installed between the top plate of the fixed frame and the base plate. A movable seat is threaded onto the surface of the lead screw, and the movable seat slides on the surface of the limit rod. A guide cylinder is fixedly installed on the front side of the movable seat, and a fixed seat is fixedly installed on one side of the movable seat. A wire roller is rotatably installed on the top of the fixed seat.

[0014] Preferably, the clamping and rotating mechanism includes a mounting frame fixedly mounted on the top of the base plate, a cylinder fixedly mounted on the top of the mounting frame, and a clamping block rotatably mounted through the output end of the cylinder through the mounting frame. A first servo motor is fixedly mounted on the bottom of the base plate, and a turntable is fixedly mounted through the output end of the first servo motor through the base plate. The silicon steel reactor is clamped and fixed on the turntable by the clamping block.

[0015] This utility model provides a processing equipment for silicon steel reactors in air conditioner outdoor units. Compared with the prior art, it has the following advantages:

[0016] 1. The processing equipment for silicon steel reactors in the outdoor unit of this air conditioner is equipped with a wire pressing unit. The pressing spring and the reinforcing spring push the mounting frame with their own elasticity. The mounting frame pushes the pressing column, so that the pressing column presses the wire wound on the silicon steel reactor, thus preventing the coil layer from becoming loose after winding.

[0017] 2. The processing equipment for silicon steel reactors in the outdoor unit of this air conditioner is equipped with a close-fitting unit. The compression spring pushes the moving block down through its own elasticity, so that the top block presses down on the wires wound on the silicon steel reactor, reducing the gaps in the wires. At the same time, the pressure spring pushes the rectangular block and the top block through its own elasticity, thereby achieving close contact between the top block and the silicon steel reactor. Attached Figure Description

[0018] Figure 1 is a right-side perspective view of the structure of this utility model;

[0019] Figure 2 is a left-side perspective view of the pressing mechanism of this utility model;

[0020] Figure 3 is a right rear view perspective of the pressing mechanism of this utility model;

[0021] Figure 4 is a partial cross-sectional perspective view of the present invention.

[0022] In the diagram: 1-Base plate, 2-Pressure mechanism, 21-Pressure unit, 211-Mounting seat, 212-Sliding rod, 213-Mounting frame, 214-Reinforcing spring, 215-Moving rod, 216-L-groove, 217-Pressure spring, 218-Pressure column, 219-Fixing sleeve, 2110-Rotating sleeve, 2111-Clamping rod, 22-Firming unit, 221-Mounting groove, 222-Moving block, 223-Positioning rod, 224-Pressure... 225-Rectangular groove, 226-Compression spring, 227-Rectangular block, 228-Top block, 3-Clamping and rotating mechanism, 31-Mounting bracket, 32-Cylinder, 33-Clamping block, 34-First servo motor, 35-Turntable, 4-Electronic unit, 5-Wire output mechanism, 51-Second servo motor, 52-Fixed bracket, 53-Lead screw, 54-Limit rod, 55-Moving seat, 56-Guide cylinder, 57-Fixed seat, 58-Wire roller. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please refer to Figures 1-4. This utility model provides a technical solution:

[0025] A processing equipment for silicon steel reactors in outdoor air conditioning units includes a base plate 1, an electronic unit 4 disposed at the bottom of the base plate 1, a wire outlet mechanism 5 disposed at the top of the base plate 1, a clamping and rotating mechanism 3 disposed at the top of the base plate 1 for clamping the silicon steel reactor, and a pressing mechanism 2 disposed at the top of the base plate 1 for pressing the wires. The pressing mechanism 2 includes:

[0026] The wire pressing unit 21 is disposed above the base plate 1 and includes a mounting base 211 fixedly installed on the top of the base plate 1. A moving rod 215 is slidably installed in the internal through groove of the mounting base 211. A compression spring 217 is installed on the surface of the moving rod 215. A mounting frame 213 is fixedly installed at one end of the moving rod 215. A pressure column 218 is fixedly installed inside the mounting frame 213. The spring force of the compression spring 217 pushes the mounting frame 213 and the pressure column 218 to press the wire wound on the silicon steel reactor.

[0027] The close-fitting unit 22 is disposed inside the close-fitting unit 22 and is used to reduce the gaps in the wound wire.

[0028] In this embodiment, a set of sliding rods 212 are slidably installed inside the through groove of the mounting base 211, and one end of the sliding rods 212 is connected to the mounting frame 213 to limit the movement of the mounting frame 213.

[0029] The compression spring 217 and the reinforcing spring 214 push the mounting frame 213 with their own elastic force. The mounting frame 213 pushes the pressure column 218, so that the pressure column 218 presses the wire wound on the silicon steel reactor, so as to prevent the coil layer from becoming loose after winding.

[0030] In this embodiment, a reinforcing spring 214 is installed on the surface of the sliding rod 212. The reinforcing spring 214 further strengthens the pushing force of the mounting frame 213 and strengthens the clamping force of the pressure column 218 on the wound wire on the silicon steel reactor.

[0031] In this embodiment, the movable rod 215 has an L-groove 216 inside, and a fixed sleeve 219 is fixedly installed on the rear side of the mounting base 211. The movable rod 215 slides inside the fixed sleeve 219. A rotating sleeve 2110 is rotatably installed on the surface of the fixed sleeve 219, and a locking rod 2111 is fixedly installed on the top of the inner cavity of the rotating sleeve 2110. The bottom end of the locking rod 2111 slides in the L-groove 216.

[0032] Pull the moving rod 215 to make the locking rod 2111 slide inside the L-groove 216. Rotate the rotating sleeve 2110 to make the locking rod 2111 slide into the horizontal groove of the L-groove 216, thereby fixing the position of the mounting frame 213 and preventing it from affecting the silicon steel reactor when it is placed.

[0033] In this embodiment, the close-fitting unit 22 includes an installation groove 221 opened inside the pressure column 218. A movable block 222 is slidably installed inside the installation groove 221. A rectangular groove 225 is opened inside the movable block 222. A compression spring 226 is installed inside the rectangular groove 225. A rectangular block 227 is slidably installed inside the compression spring 226. A top block 228 is fixedly installed on one side inside the rectangular block 227. A positioning rod 223 is fixedly installed inside the installation groove 221. The positioning rod 223 slides on the surface of the positioning rod 223. A compression spring 224 is installed on the surface of the positioning rod 223.

[0034] The compression spring 224 pushes the moving block 222 downward through its own elastic force, causing the top block 228 to press down on the wire wound on the silicon steel reactor, reducing the gaps in the wire. At the same time, the pressure spring 226 pushes the rectangular block 227 against the top block 228 through its own elastic force, thereby making the top block 228 fit tightly against the silicon steel reactor.

[0035] In this embodiment, the wire output mechanism 5 includes a second servo motor 51 fixedly installed at the bottom of the base plate 1, and a lead screw 53 is fixedly installed through the base plate 1 at the output end of the second servo motor 51. A fixing frame 52 is fixedly installed on the top of the base plate 1. A limit rod 54 is fixedly installed between the top plate of the fixing frame 52 and the base plate 1. A movable seat 55 is threaded on the surface of the lead screw 53. The movable seat 55 slides on the surface of the limit rod 54. A guide cylinder 56 is fixedly installed on the front side of the movable seat 55. A fixing seat 57 is fixedly installed on one side of the movable seat 55. A wire roller 58 is rotatably installed on the top of the fixing seat 57.

[0036] The second servo motor 51 is an OMV800 model. It is electrically connected to an external power supply and can be started and stopped by a human operator control panel. During the winding process, the second servo motor 51 drives the lead screw 53 to rotate. The lead screw 53 drives the moving seat 55 to move upward. The moving seat 55 drives the wire to move through the guide cylinder 56, so as to wind the wire evenly.

[0037] In this embodiment, the clamping and rotating mechanism 3 includes a mounting frame 31 fixedly mounted on the top of the base plate 1, a cylinder 32 fixedly mounted on the top of the mounting frame 31, and a clamping block 33 rotatably mounted through the mounting frame 31 at the output end of the cylinder 32. A first servo motor 34 is fixedly mounted on the bottom of the base plate 1, and a turntable 35 is fixedly mounted through the output end of the first servo motor 34 through the base plate 1. The silicon steel reactor is clamped and fixed on the turntable 35 by the clamping block 33.

[0038] The cylinder 32 is model DSNU-20-50-PPV-A, electrically connected to an external power supply and operated by a human control panel. The first servo motor 34 is model OMV800, electrically connected to an external power supply and operated by a human control panel. The silicon steel reactor is placed on the turntable 35. The cylinder 32 moves and drives the clamping block 33 to move down, clamping the silicon steel reactor. The first servo motor 34 moves and drives the turntable 35 to rotate, causing the silicon steel reactor to rotate, so that the wire is wound around the silicon steel reactor.

[0039] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0040] During operation, firstly, pull the moving rod 215 to make the clamping rod 2111 slide inside the L groove 216. Then, rotate the rotating sleeve 2110 to make the clamping rod 2111 slide into the horizontal groove of the L groove 216 to fix the position of the mounting frame 213. Place the silicon steel reactor on the turntable 35. The cylinder 32 moves to drive the clamping block 33 to move down. The clamping block 33 clamps the silicon steel reactor and passes the wire on the wire roller 58 through the guide cylinder 56 and winds it around the silicon steel reactor.

[0041] Next, the rotating sleeve 2110 is rotated in the opposite direction, causing the locking rod 2111 to slide into the vertical groove of the L-groove 216. The compression spring 217 and the reinforcing spring 214 push the mounting frame 213 through their own elastic force. The mounting frame 213 pushes the pressure column 218, causing the pressure column 218 to press the wire wound on the silicon steel reactor. Then, the compression spring 224 pushes the moving block 222 down through its own elastic force, causing the top block 228 to press down on the wire wound on the silicon steel reactor. At the same time, the pressure spring 226 pushes the rectangular block 227 and the top block 228 through its own elastic force, and the top block 228 is in close contact with the silicon steel reactor.

[0042] Then, the first servo motor 34 runs, driving the turntable 35 to rotate. The turntable 35 drives the silicon steel reactor to rotate, so that the wire is wound around the silicon steel reactor. During the winding process, the second servo motor 51 runs, driving the lead screw 53 to rotate. The lead screw 53 drives the moving seat 55 to move upward. The moving seat 55 drives the wire to move through the guide cylinder 56, so as to evenly wind the wound wire.

[0043] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0044] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A processing equipment for silicon steel reactors in an outdoor air conditioning unit, comprising a base plate (1), wherein an electronic unit (4) is disposed at the bottom of the base plate (1), and a wiring mechanism (5) is disposed at the top of the base plate (1), characterized in that: The base plate (1) is provided with a clamping and rotating mechanism (3) for clamping the silicon steel reactor. The base plate (1) is also provided with a pressing mechanism (2) for pressing the wire. The pressing mechanism (2) includes a wire pressing unit (21) located above the base plate (1), which includes a mounting base (211) fixedly installed on the top of the base plate (1). A moving rod (215) is slidably installed in the internal through groove of the mounting base (211). A compression spring (217) is installed on the surface of the moving rod (215), and a mounting frame (213) is fixedly installed at one end of the moving rod (215). A pressure column (218) is fixedly installed inside the mounting frame (213). The mounting frame (213) and the pressure column (218) are pushed by the elastic force of the compression spring (217) to press the wire wound on the silicon steel reactor. The close-fitting unit (22) is set inside the close-fitting unit (22) and is used to reduce the gap of the wound wire.

2. The processing equipment for silicon steel reactors in air conditioning outdoor units according to claim 1, characterized in that: A set of sliding rods (212) are slidably installed inside the through groove of the mounting base (211), and one end of the sliding rods (212) is connected to the mounting frame (213) to limit the movement of the mounting frame (213).

3. The processing equipment for silicon steel reactors in an air conditioner outdoor unit according to claim 2, characterized in that: The sliding rod (212) is equipped with a reinforcing spring (214), which further strengthens the pushing force of the mounting frame (213) and strengthens the clamping force of the pressure column (218) on the wound wire on the silicon steel reactor.

4. The processing equipment for silicon steel reactors in air conditioning outdoor units according to claim 1, characterized in that: The movable rod (215) has an L-groove (216) inside. A fixed sleeve (219) is fixedly installed on the rear side of the mounting base (211), and the movable rod (215) slides inside the fixed sleeve (219). A rotating sleeve (2110) is rotatably installed on the surface of the fixed sleeve (219), and a locking rod (2111) is fixedly installed on the top of the inner cavity of the rotating sleeve (2110), and the bottom end of the locking rod (2111) slides in the L-groove (216).

5. The processing equipment for silicon steel reactors in air conditioning outdoor units according to claim 1, characterized in that: The fastening unit (22) includes an installation groove (221) inside the pressure column (218). A movable block (222) is slidably installed inside the installation groove (221). A rectangular groove (225) is opened inside the movable block (222). A pressure spring (226) is installed inside the rectangular groove (225). A rectangular block (227) is slidably installed inside the pressure spring (226). A top block (228) is fixedly installed on one side inside the rectangular block (227). A positioning rod (223) is fixedly installed inside the installation groove (221). The positioning rod (223) slides on the surface of the positioning rod (223). A compression spring (224) is installed on the surface of the positioning rod (223).

6. The processing equipment for silicon steel reactors in air conditioning outdoor units according to claim 1, characterized in that: The cable outlet mechanism (5) includes a second servo motor (51) fixedly installed at the bottom of the base plate (1), and a lead screw (53) is fixedly installed through the base plate (1) at the output end of the second servo motor (51). A fixing frame (52) is fixedly installed on the top of the base plate (1). A limit rod (54) is fixedly installed between the top plate of the fixing frame (52) and the base plate (1). A movable seat (55) is threaded on the surface of the lead screw (53), and the movable seat (55) slides on the surface of the limit rod (54). A guide cylinder (56) is fixedly installed on the front side of the movable seat (55). A fixing seat (57) is fixedly installed on one side of the movable seat (55), and a wire roller (58) is rotatably installed on the top of the fixing seat (57).

7. The processing equipment for silicon steel reactors in air conditioning outdoor units according to claim 1, characterized in that: The clamping and rotating mechanism (3) includes a mounting frame (31) fixedly mounted on the top of the base plate (1), and a cylinder (32) fixedly mounted on the top of the mounting frame (31). The output end of the cylinder (32) passes through the mounting frame (31) and is rotatably mounted with a clamping block (33). A first servo motor (34) is fixedly mounted on the bottom of the base plate (1). The output end of the first servo motor (34) passes through the base plate (1) and is fixedly mounted with a turntable (35). The silicon steel reactor is clamped and fixed on the turntable (35) by the clamping block (33).

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