Vegetable rapid dewatering and drying integrated equipment
The integrated vegetable dehydration and drying equipment utilizes a hot fan, a motor-driven bevel gear transmission, and hydraulic cylinder control to achieve uniform drying and convenient discharge of vegetables. This solves the problems of low dehydration and drying efficiency and poor equipment cleanliness in existing technologies, thereby improving operational efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- LINYI WONDERFUL FODDSTUFF CO LTD
- Filing Date
- 2025-06-06
- Publication Date
- 2026-05-05
AI Technical Summary
Existing technologies for vegetable dehydration and drying are inefficient and not suitable for continuous operation. Manual operation is time-consuming and labor-intensive, environmental factors have a significant impact, and mechanical damage can easily occur when transferring equipment between machines, making it difficult to guarantee product quality.
An integrated device for rapid dehydration and drying of vegetables was designed. It uses a hot air fan to provide hot air, and combines a bevel gear transmission driven by a motor and a hydraulic cylinder control to realize the rotation of the placement cylinder and the movement of the push plate, ensuring that the vegetables are heated evenly and discharged conveniently. At the same time, a scraper assembly is set up to clean the adhering material on the inner wall of the device.
It improves dehydration and drying efficiency, ensures uniform heating and efficient output of vegetables, prevents mechanical damage, maintains product quality, keeps the equipment clean, and is easy and efficient to operate.
Smart Images

Figure CN224192863U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of agricultural product processing equipment technology, and in particular to an integrated equipment for rapid dehydration and drying of vegetables. Background Technology
[0002] With the accelerating pace of life and the diversification of dietary structures, the demand for dried vegetable products is experiencing rapid growth. Due to their ease of storage and transportation, and the ability to retain some of the nutrients in vegetables, dried vegetable products are occupying an increasingly important position in the food market. Whether it's vegetable crisps as a snack or dehydrated vegetable raw materials used in food processing, they are widely favored by consumers and businesses.
[0003] In existing technologies, the vegetable dehydration and drying process has many drawbacks. In some small-scale production scenarios, manual operation is dominant, and the dehydration of vegetables relies on manual turning and sun-drying. This method not only consumes a lot of manpower and time, but also the drying effect is greatly affected by environmental factors. In high humidity weather, vegetables are very susceptible to moisture and spoilage, making it difficult to guarantee product quality. In some processing processes using simple equipment, the dehydration and drying functions are separated. When vegetables are transferred between different devices, frequent handling can easily cause mechanical damage to the vegetables, resulting in a decline in the appearance integrity and internal quality of the vegetables. Therefore, improvements are needed. Utility Model Content
[0004] The purpose of this invention is to solve the problems of low dehydration and drying efficiency and inconvenience for continuous operation in the existing technology, and to propose an integrated equipment for rapid dehydration and drying of vegetables.
[0005] To achieve the above objectives, this utility model adopts the following technical solution: an integrated rapid dehydration and drying equipment for vegetables, comprising a support frame and a box body. A box cover is hinged to the surface of the box body. A drain pipe is provided on the lower surface of the box body. A hot air fan is fixedly installed on the side of the box body, and an air supply pipe is fixedly connected to the air outlet of the hot air fan. A horizontal plate is fixedly installed on the inner side of the box body. A placement cylinder is provided on the surface of the horizontal plate. A through hole is opened on the surface of the placement cylinder. A rotating rod is fixedly connected to the lower surface of the placement cylinder. A bevel gear A is fixedly installed at one end of the rotating rod. A motor is fixedly installed on the lower surface of the box body. A bevel gear B is fixedly installed at the output end of the motor. A push plate is provided on the inner side of the placement cylinder. A round rod is fixedly installed on the lower surface of the push plate. A moving plate is fixedly installed at one end of the round rod. A mounting plate is fixedly installed on the lower surface of the box body. A hydraulic cylinder is fixedly installed on the lower surface of the mounting plate. A sliding block is fixedly installed on the side of the moving plate. A sliding groove is opened on the inner side of the mounting plate.
[0006] Preferably, one end of the air supply pipe is connected to the interior of the box. Here, the hot air generated by the hot air fan can directly enter the interior of the box along the air supply pipe, providing the heat required for drying the vegetables in the container, accelerating the evaporation of moisture in the vegetables, and achieving rapid drying of the vegetables.
[0007] Preferably, the rotating rod is rotatably connected to the horizontal plate, and the bevel gear A and bevel gear B mesh with each other for transmission. Here, the meshing of bevel gear A and bevel gear B drives the rotating rod connected to it to rotate, so that the placement cylinder can rotate stably on the horizontal plate.
[0008] Preferably, the round rod is slidably connected to the placement cylinder and to the box body. This slidable connection allows the push plate to move smoothly up and down inside the placement cylinder.
[0009] Preferably, the output end of the hydraulic cylinder is fixedly connected to the side of the moving plate. Here, the position of the moving plate can be precisely controlled by the extension and retraction of the hydraulic cylinder, thereby driving the connected round rod and push plate to move up and down inside the placement cylinder.
[0010] Preferably, the sliding block and the slide groove are slidably connected. Here, by sliding the sliding block in the slide groove, the stability of the moving plate during the movement can be ensured, and it can be prevented from shifting or shaking.
[0011] Preferably, an installation sleeve is fixedly installed on the surface of the rotating rod, and a telescopic rod is slidably connected inside the installation sleeve. A scraper is fixedly installed at one end of the telescopic rod, and a limit block is fixedly installed at the other end of the telescopic rod. A tension spring is provided inside the installation sleeve. Here, the rotation of the rotating rod drives the installation sleeve to rotate. Under the action of the tension spring, the telescopic rod inside the installation sleeve can keep the scraper in contact with the inner wall of the box. When the rotating rod rotates, the scraper can scrape the inner wall of the box to clean the sticky substances caused by the drying of vegetables.
[0012] Preferably, the number of the mounting sleeve, telescopic rod, scraper, limiting block and tension spring is two sets. The scraping surface of the scraper is in contact with the inner side of the box. Here, by using two such components, the inner wall of the box is scraped from different angles, which greatly improves the cleaning effect on the inner wall of the box compared with a single set of components.
[0013] Preferably, one end of the tension spring is fixedly connected to the side of the limiting block, and the other end of the tension spring is fixedly connected to the inside of the mounting sleeve. Here, the elastic action of the tension spring provides a continuous outward pushing force to the limiting block, thereby enabling the telescopic rod to drive the scraper to always be in close contact with the inner wall of the box.
[0014] Preferably, the limiting block and the mounting sleeve are slidably connected. Here, by sliding the limiting block inside the mounting sleeve, the maximum extension and retraction distance of the telescopic rod can be limited, preventing the telescopic rod from coming out of the mounting sleeve.
[0015] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0016] 1. In this utility model, hot air is generated by a hot air fan and sent into the box through an air supply pipe. At the same time, the motor drives the bevel gear B to rotate, and the bevel gear A rotates synchronously, so that the rotating rod drives the placement cylinder to rotate. During the rotation, the through holes on the surface of the placement cylinder allow the hot air to fully contact the vegetables inside the cylinder, and the rotating placement cylinder can make the vegetables evenly heated, improving the dehydration and drying efficiency. In addition, by controlling the extension and retraction of the hydraulic cylinder, the moving plate and the round rod and push plate connected to it can be pushed up and down inside the placement cylinder, which makes it easy to push out the dried vegetables inside the placement cylinder. The operation is convenient and efficient.
[0017] 2. In this utility model, by setting an installation sleeve on the surface of the rotating rod, one end of the telescopic rod inside the installation sleeve is connected to the scraper, and the other end is provided with a limiting block and connected by a tension spring. When the rotating rod drives the placement cylinder to rotate, the scraper is always in contact with the inner side of the box under the action of the tension spring, which can promptly clean the adhesive material on the inner wall of the box caused by vegetable drying, ensure the cleanliness of the equipment, and prevent impurities from affecting the subsequent vegetable drying quality. Attached Figure Description
[0018] Figure 1 This utility model presents a three-dimensional structural diagram of an integrated rapid dehydration and drying equipment for vegetables.
[0019] Figure 2 A side sectional view of the integrated vegetable rapid dehydration and drying equipment proposed in this utility model;
[0020] Figure 3 A side sectional view of the integrated vegetable rapid dehydration and drying equipment proposed in this utility model;
[0021] Figure 4 A partial structural diagram of the placement cylinder, mounting plate, hydraulic cylinder, pushing plate, and round rod of the integrated rapid dehydration and drying equipment for vegetables is provided for this utility model.
[0022] Figure 5 This utility model presents a partial structural diagram of the mounting sleeve, telescopic rod, and scraper of an integrated rapid dehydration and drying equipment for vegetables.
[0023] Legend: 1. Bracket; 2. Box body; 3. Box cover; 4. Drain pipe; 5. Hot air fan; 6. Air supply pipe; 7. Horizontal plate; 8. Placement cylinder; 9. Through hole; 10. Rotating rod; 11. Bevel gear A; 12. Motor; 13. Bevel gear B; 14. Push plate; 15. Round rod; 16. Moving plate; 17. Mounting plate; 18. Hydraulic cylinder; 19. Sliding block; 20. Slide groove; 21. Mounting sleeve; 22. Telescopic rod; 23. Scraper; 24. Limiting block; 25. Tension spring. Detailed Implementation
[0024] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0025] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0026] Example 1: As Figures 1-5As shown, this utility model provides a technical solution: an integrated rapid dehydration and drying equipment for vegetables, including a support frame 1 and a box body 2. A box cover 3 is hinged to the surface of the box body 2. A drain pipe 4 is provided on the lower surface of the box body 2. A hot air fan 5 is fixedly installed on the side of the box body 2. An air supply pipe 6 is fixedly connected to the air outlet of the hot air fan 5. A horizontal plate 7 is fixedly installed on the inner side of the box body 2. A placement cylinder 8 is provided on the surface of the horizontal plate 7. A through hole 9 is opened on the surface of the placement cylinder 8. A rotating rod 10 is fixedly connected to the lower surface of the placement cylinder 8. A bevel gear A11 is fixedly installed at one end of the rotating rod 10. A motor 12 is fixedly installed on the lower surface of the housing 2. A bevel gear B13 is fixedly installed on the output end of the motor 12. A pusher plate 14 is provided inside the placement cylinder 8. A round rod 15 is fixedly installed on the lower surface of the pusher plate 14. A movable plate 16 is fixedly installed at one end of the round rod 15. A plate 17 is fixedly installed on the lower surface of the housing 2. A hydraulic cylinder 18 is fixedly installed on the lower surface of the plate 17. A sliding block 19 is fixedly installed on the side of the movable plate 16. A sliding groove 20 is opened on the inner side of the plate 17. One end of the air supply pipe 6 is connected to the interior of the housing 2, and hot air is supplied through it. The hot air generated by fan 5 can directly enter the interior of the box 2 along the air supply pipe 6, providing the heat required for drying the vegetables in the placement cylinder 8, accelerating the evaporation of moisture in the vegetables, and achieving rapid drying. Rotating rod 10 is rotatably connected to the horizontal plate 7, and bevel gear A11 and bevel gear B13 mesh and drive each other. Through the meshing of bevel gear A11 and bevel gear B13, the connected rotating rod 10 is driven to rotate, allowing the placement cylinder 8 to rotate stably on the horizontal plate 7. Round rod 15 is slidably connected to the placement cylinder 8 and the box 2. Through this sliding connection, the push plate 14 can move smoothly up and down inside the placement cylinder 8. The output end of the hydraulic cylinder 18 is fixedly connected to the side of the moving plate 16. Through the extension and retraction of the hydraulic cylinder 18, the position of the moving plate 16 can be precisely controlled, thereby driving the connected round rod 15 and the push plate 14 to move up and down inside the placement cylinder 8. The sliding block 19 is slidably connected to the slide groove 20. Through the sliding of the sliding block 19 in the slide groove 20, the stability of the moving plate 16 during the movement can be ensured, and it can be prevented from shifting or shaking.
[0027] In this embodiment, after the motor 12 starts, its output end drives the bevel gear B13 to rotate. Due to the meshing transmission between the bevel gear A11 and the bevel gear B13, the rotating rod 10 drives the placement cylinder 8 to start rotating. At the same time, the hot fan 5 works, and the generated hot air is sent into the box 2 through the air supply pipe 6. The hot air dries the vegetables in the cylinder through the through holes 9 on the surface of the placement cylinder 8. During the drying process, the rotating placement cylinder 8 can make the vegetables evenly heated, effectively improving the dehydration and drying efficiency. When it is necessary to take out the dried vegetables, the hydraulic cylinder 18 is activated. The output end of the hydraulic cylinder 18 pushes the moving plate 16. The moving plate 16 drives the connected round rod 15 and the push plate 14 to move upward in the placement cylinder 8, thereby smoothly pushing out the vegetables in the placement cylinder 8. At the same time, the sliding block 19 on the side of the moving plate 16 will slide inside the slide groove 20, making the moving plate 16 more stable during the movement. The operation is convenient and efficient, realizing the functions of rapid dehydration and drying of vegetables in the box 2 and convenient discharge.
[0028] Example 2: Figures 1-5 As shown, an installation sleeve 21 is fixedly installed on the surface of the rotating rod 10. A telescopic rod 22 is slidably connected inside the installation sleeve 21. A scraper 23 is fixedly installed at one end of the telescopic rod 22, and a limit block 24 is fixedly installed at the other end. A tension spring 25 is provided inside the installation sleeve 21. The rotation of the rotating rod 10 drives the installation sleeve 21 to rotate. Under the action of the tension spring 25, the telescopic rod 22 inside the installation sleeve 21 can keep the scraper 23 in contact with the inner wall of the box 2. When the rotating rod 10 rotates, the scraper 23 can scrape the inner wall of the box 2 to clean the sticky substances caused by the drying of vegetables. There are two sets of installation sleeve 21, telescopic rod 22, scraper 23, limit block 24 and tension spring 25. The scraping surface is in contact with the inner side of the box 2. By using two such components, the inner wall of the box 2 is scraped from different angles. Compared with a single component, the cleaning effect on the inner wall of the box 2 is greatly improved. One end of the tension spring 25 is fixedly connected to the side of the limiting block 24, and the other end of the tension spring 25 is fixedly connected to the inner side of the mounting sleeve 21. Through the elastic action of the tension spring 25, a continuous outward pushing force is provided to the limiting block 24, so that the telescopic rod 22 can drive the scraper 23 to always be in close contact with the inner wall of the box 2. The limiting block 24 and the mounting sleeve 21 are slidably connected. By the limiting block 24 sliding in the mounting sleeve 21, the maximum extension and retraction distance of the telescopic rod 22 can be limited, preventing the telescopic rod 22 from coming out of the mounting sleeve 21.
[0029] In this embodiment, when the rotating rod 10 drives the placement cylinder 8 to rotate, the mounting sleeve 21 rotates together with the rotating rod 10. Under the action of the tension spring 25, the limiting block 24 pushes the telescopic rod 22, so that the scraper 23 at one end of the telescopic rod 22 is always in close contact with the inner side of the box 2. As the placement cylinder 8 continues to rotate, the scraper 23 can scrape the inner wall of the box 2, and clean the sticky substances on the inner wall of the box 2 caused by vegetable drying in time, so as to ensure the cleanliness of the equipment. The two sets of mounting sleeves 21, telescopic rods 22, scrapers 23, limiting blocks 24 and tension springs 25 can clean the inner wall of the box 2 more comprehensively, and prevent vegetable residue or other impurities from adhering to the inner wall of the box 2 for a long time, which will affect the normal operation of the equipment and the dehydration and drying effect.
[0030] The working principle of this embodiment is as follows: When operating this integrated vegetable rapid dehydration and drying equipment, first place the equipment in a suitable position and ensure that the support 1 is stable. Then, open the box cover 3 and put the vegetables to be processed into the placement cylinder 8. Next, start the motor 12. The output end of the motor 12 will drive the bevel gear B13 to rotate. Due to the meshing transmission between the bevel gear A11 and the bevel gear B13, the bevel gear A11 rotates accordingly, which in turn drives the rotating rod 10 to rotate. At the same time, the rotating rod 10 will drive the placement cylinder 8 to rotate synchronously, thereby shaking off the moisture attached to the surface of the vegetables. Then, turn on the hot fan 5. The hot air generated by the hot fan 5 is sent into the box 2 through the air supply pipe 6. The hot air passes through the through holes 9 on the surface of the placement cylinder 8 and fully contacts the rotating vegetables to dry them. During the drying process, because the placement cylinder 8 continues to rotate, the vegetables can be heated evenly, improving the drying efficiency. After the vegetables are dried, then start... The hydraulic cylinder 18 on the lower surface of the mounting plate 17 drives the moving plate 16 to move up and down. The moving plate 16 drives the sliding block 19 fixed on the side to slide smoothly in the sliding groove 20 on the inner side of the mounting plate 17, ensuring the stable movement of the moving plate 16. The moving plate 16 then drives the round rod 15 connected to it, causing the round rod 15 to push the push plate 14 in the placement cylinder 8 to move upward, thereby pushing the dried vegetables upward from the placement cylinder 8, making it convenient for the staff to take out the processed vegetables. In addition, during the rotation of the rotating rod 10, the mounting sleeve 21 fixed on its surface also rotates synchronously. Under the action of the tension spring 25, the scraper 23 at one end of the telescopic rod 22 in the mounting sleeve 21 is always in close contact with the inner side of the box 2. As the placement cylinder 8 continues to rotate, the scraper 23 continuously scrapes the inner wall of the box 2, timely cleaning the adhesive caused by vegetable drying, ensuring the cleanliness of the equipment and creating a good environment for subsequent vegetable drying.
[0031] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A vegetable rapid dehydration and drying integrated equipment, comprising a support frame (1) and a housing (2), characterized in that: The box body (2) is hinged to a lid (3). A drain pipe (4) is provided on the lower surface of the box body (2). A hot air fan (5) is fixedly installed on the side of the box body (2). An air supply pipe (6) is fixedly connected to the air outlet of the hot air fan (5). A horizontal plate (7) is fixedly installed on the inner side of the box body (2). A placement cylinder (8) is provided on the surface of the horizontal plate (7). A through hole (9) is opened on the surface of the placement cylinder (8). A rotating rod (10) is fixedly connected to the lower surface of the placement cylinder (8). A bevel gear A (11) is fixedly installed at one end of the rotating rod (10). The box body (2) A motor (12) is fixedly installed on the lower surface. A bevel gear B (13) is fixedly installed at the output end of the motor (12). A push plate (14) is provided on the inner side of the placement cylinder (8). A round rod (15) is fixedly installed on the lower surface of the push plate (14). A moving plate (16) is fixedly installed at one end of the round rod (15). A plate (17) is fixedly installed on the lower surface of the box (2). A hydraulic cylinder (18) is fixedly installed on the lower surface of the mounting plate (17). A sliding block (19) is fixedly installed on the side of the moving plate (16). A sliding groove (20) is opened on the inner side of the mounting plate (17).
2. The integrated vegetable rapid dehydration and drying equipment according to claim 1, characterized in that: One end of the air supply pipe (6) is connected to the interior of the box body (2).
3. The integrated vegetable rapid dehydration and drying equipment according to claim 1, characterized in that: The rotating rod (10) is rotatably connected to the horizontal plate (7), and the bevel gear A (11) and bevel gear B (13) mesh and transmit power.
4. The integrated vegetable rapid dehydration and drying equipment according to claim 1, characterized in that: The round rod (15) is slidably connected to the placement cylinder (8), and the round rod (15) is slidably connected to the box body (2).
5. The integrated vegetable rapid dehydration and drying equipment according to claim 1, characterized in that: The output end of the hydraulic cylinder (18) is fixedly connected to the side of the moving plate (16).
6. The integrated vegetable rapid dehydration and drying equipment according to claim 1, characterized in that: The sliding block (19) is slidably connected to the sliding groove (20).
7. The integrated vegetable rapid dehydration and drying equipment according to claim 1, characterized in that: An installation sleeve (21) is fixedly installed on the surface of the rotating rod (10). A telescopic rod (22) is slidably connected inside the installation sleeve (21). A scraper (23) is fixedly installed at one end of the telescopic rod (22). A limit block (24) is fixedly installed at the other end of the telescopic rod (22). A tension spring (25) is provided inside the installation sleeve (21).
8. The integrated vegetable rapid dehydration and drying equipment according to claim 7, characterized in that: The number of the mounting sleeve (21), telescopic rod (22), scraper (23), limiting block (24) and tension spring (25) is two sets, and the scraping surface of the scraper (23) is in contact with the inner side of the box (2).
9. The integrated vegetable rapid dehydration and drying equipment according to claim 7, characterized in that: One end of the tension spring (25) is fixedly connected to the side of the limiting block (24), and the other end of the tension spring (25) is fixedly connected to the inside of the mounting sleeve (21).
10. The integrated vegetable rapid dehydration and drying equipment according to claim 7, characterized in that: The limiting block (24) and the mounting sleeve (21) are slidably connected.