Efficient emulsion reaction device for water-based resin

Abstract

The utility model relates to the field of water-based resin processing, and discloses a water-based resin efficient emulsification reaction device which comprises a tank body and a connecting pipe, a first motor is fixedly installed at the top of the tank body, the center of the first motor and the center of the tank body are located on the same straight line, and the top of the tank body communicates with a feeding pipe; the top of the connecting pipe communicates with a separating box, the inner wall of the separating box is rotationally connected with a rotating roller, an adjusting block is slidably installed on the inner wall of the separating box, the bottom end of the connecting pipe communicates with the top of the feeding pipe, and the size specification of the bottom end of the connecting pipe is matched with the size specification of the top of the feeding pipe; a connecting pipe is communicated with the top of a feeding pipe, one end of the connecting pipe is communicated with a separating box, the inner wall of the separating box is rotatably connected with a rotating roller, and the inner wall of the separating box is slidably connected with an adjusting block, so that a resin material is poured into the separating box, and the rotating roller is matched with the adjusting block to enable the resin to enter the kettle body in a sheet shape; the mixing effect of the stirring frame is ensured.

Description

Technical Field

[0001] This application relates to the field of waterborne resin processing, and in particular to a highly efficient emulsification reaction apparatus for waterborne resins. Background Technology

[0002] Waterborne resins are a class of polymeric materials that use water as a dispersion medium. They are mixed with water through dissolution, emulsification, or dispersion, and after the water evaporates, they form functional membrane materials. Waterborne resin manufacturers use emulsification tanks for processing. A waterborne resin emulsification reaction tank is a device used to emulsify waterborne resins. It is mainly used to mix waterborne resins with water or other solvents, forming a stable emulsion through specific stirring and emulsification mechanisms. The emulsification tank operates through its special stirring and emulsification mechanism. Typically, the emulsification tank is equipped with a high-speed rotating turbine or agitator. These components generate [something] during rotation. The powerful rotational suction draws in the material and throws it at high speed toward the stator. After being sheared, collided, and crushed at high speed between the rotor and stator, the material is collected and ejected from the outlet. At the same time, the anti-vortex baffle at the bottom of the tank converts the rotational force into an up-and-down tumbling force, ensuring that the material inside the tank is mixed evenly and preventing the powder from accumulating and agglomerating on the liquid surface, thereby achieving the purpose of hydration and emulsification. When using a conventional emulsification tank, after the tank body is installed stably, the water-based resin is added through the feed pipe at the top of the tank. The top of the tank is equipped with a first motor, which, after starting, controls the stirring rack to stir and mix the emulsion inside the tank.

[0003] Regarding the aforementioned technologies, the inventors believe that resin emulsification refers to the process of dispersing water-insoluble resin in water to form an emulsion. During the use of the emulsification tank, when the resin has a high viscosity, it is easy for the stirring rack to be difficult to operate, resulting in the resin being difficult to disperse and clumping together, which affects the emulsification effect of the emulsification tank on water-based resins.

[0004] The information disclosed in this background section is only intended to enhance the understanding of the background technology of this application, and therefore may include prior art that is not known to those skilled in the art. Utility Model Content

[0005] To address the problem of difficulty in stirring resin raw materials during the use of conventional emulsification tanks, this application provides a high-efficiency emulsification reaction device for water-based resins.

[0006] The waterborne resin high-efficiency emulsification reaction device provided in this application adopts the following technical solution:

[0007] A high-efficiency emulsification reaction device for water-based resin includes a tank and a connecting pipe. A first motor is fixedly installed on the top of the tank, and the center of the first motor is on the same straight line as the center of the tank. The top of the tank is connected to a feed pipe, and the top of the connecting pipe is connected to a separation box. A rotating roller is rotatably connected to the inner wall of the separation box, and an adjusting block is slidably installed on the inner wall of the separation box. The bottom end of the connecting pipe is connected to the top of the feed pipe, and the size of the bottom end of the connecting pipe is adapted to the size of the top of the feed pipe. The cross-section of the adjusting block is triangular.

[0008] Preferably, a connecting plate is snapped onto the surface of the separation box, a support frame is welded onto the surface of the connecting plate, a second motor is fixedly connected to the top of the support frame, the output end of the second motor is fixedly installed at one end of the rotating roller, and the center of the second motor and the center of the rotating roller are on the same straight line.

[0009] Preferably, the inner wall of the connecting plate is secured with a plurality of bolts, the surfaces of which are threadedly connected to the inner wall of the separation box.

[0010] Preferably, the surface of the separation box is provided with a connecting groove, the inner wall of the connecting groove is movably installed with the surface of the connecting plate, and the dimensions of the inner wall of the connecting groove are adapted to the dimensions of the surface of the connecting plate.

[0011] Preferably, one end of the adjusting block is fixedly connected to an adjusting rod, the surface of the adjusting rod is slidably installed with the inner wall of the separation box, and the size of the adjusting rod surface is adapted to the size of the inner wall of the separation box. One end of the adjusting rod is fixedly connected to a handle.

[0012] Preferably, the top of the adjusting rod is provided with a plurality of slots, which are evenly distributed on the top of the adjusting rod. The inner wall of the slot is engaged with a limiting frame. The inner wall of the limiting frame is rotatably mounted to the surface of the separation box, and the size of one end of the limiting frame is compatible with the size of the inner wall of the slot.

[0013] Preferably, a spring is fixedly connected to the inner wall of the limiting frame, and the end of the spring away from the limiting frame is fixedly installed to the inner wall of the separation box.

[0014] In summary, this application includes the following beneficial technical effects:

[0015] 1. By connecting the top of the connecting pipe to the feed pipe, and connecting the connecting pipe to a rotating roller via a separation box, and with an adjusting block slidably connected to the inner wall of the separation box, resin material is easily poured into the separation box. The rotating roller, in conjunction with the adjusting block, causes the resin to enter the reactor in flake form. A support frame is mounted on the surface of the separation box via a connecting plate, and a second motor is mounted on the top of the support frame to control the rotation of the rotating roller after the second motor is started. Bolts are fastened to the inner wall of the connecting plate for easy disassembly. A connecting groove is provided on the inner wall of the separation box to improve the sealing between the separation box and the connecting plate. Compared to existing technologies, this method effectively improves the emulsification effect of the resin in the reactor.

[0016] 2. An adjusting rod can also be installed at one end of the adjusting block, and a handle can be installed at one end of the adjusting rod to adjust the distance between the adjusting block and the rotating roller. Several slots are opened on the surface of the adjusting rod, and a limit frame is engaged with the inner wall of the slot to fix the length of the adjusting rod. A spring is installed at one end of the limit frame to keep the limit frame engaged with the slot; this effectively improves the performance of the device. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of a high-efficiency emulsification reaction device for water-based resin according to an embodiment of the application.

[0018] Figure 2 This is a schematic diagram of the connecting pipe structure in an embodiment of the application;

[0019] Figure 3 This is a side view of the embodiment of the application.

[0020] Figure 4 This is a schematic diagram of the structure at point A in the embodiment of the application.

[0021] Explanation of reference numerals in the attached drawings: 1. Tank body; 2. First motor; 3. Feed pipe; 4. Connecting pipe; 5. Separation box; 6. Rotating roller; 7. Adjusting block; 8. Support frame; 9. Second motor; 10. Connecting plate; 11. Bolt; 12. Connecting groove; 13. Adjusting rod; 14. Handle; 15. Slot; 16. Limiting frame; 17. Spring. Detailed Implementation

[0022] The following is in conjunction with the appendix Figure 1 —4. This application will be described in further detail.

[0023] This application discloses a high-efficiency emulsification reaction device for aqueous resins, referring to... Figure 1 - Figure 2The system includes a tank 1. During use, after the tank 1 is installed and stabilized, the water-based resin is added through the feed pipe 3 at the top of the tank 1. A first motor 2 is installed at the top of the tank 1. After the first motor 2 is started, it controls the stirring rack to stir and mix the emulsion in the tank 1. A connecting pipe 4 is connected to the top of the feed pipe 3. One end of the connecting pipe 4 is connected to a separation box 5. A rotating roller 6 is rotatably connected to the inner wall of the separation box 5, and an adjusting block 7 is slidably connected to the inner wall of the separation box 5. The resin is poured into the separation box 5. With the help of the rotating roller 6 and the adjusting block 7, the resin enters the reactor in a sheet-like form to ensure the mixing effect of the stirring rack. This effectively improves the emulsification effect of the reactor on the resin and avoids the situation where the stirring speed of the reactor is blocked, affecting the mixing effect.

[0024] Reference Figure 2 A support frame 8 is mounted on the surface of the separation box 5 via a connecting plate 10. A second motor 9 is mounted on the top of the support frame 8. The output end of the second motor 9 is connected to one end of the rotating roller 6. After the second motor 9 is started, it controls the rotation of the rotating roller 6, effectively reducing the amount of manual operation. A bolt 11 is snapped into the inner wall of the connecting plate 10. The surface of the bolt 11 is threaded to the inner wall of the separation box 5. The connecting plate 10 and the separation box 5 are fixed by the bolt 11. After the bolt 11 is removed, the connecting plate 10 can be disassembled, which is more convenient for maintenance and cleaning. A connecting groove 12 is opened on the inner wall of the separation box 5. The inner wall of the connecting groove 12 is snapped into the surface of the connecting plate 10. The connection between the connecting groove 12 and the connecting plate 10 is improved by the snapping of the connecting groove 12 into the connecting plate 10.

[0025] Reference Figure 3 - Figure 4 An adjusting rod 13 is installed at one end of the adjusting block 7. The surface of the adjusting rod 13 is slidably connected to the inner wall of the separation box 5, and a handle 14 is installed at one end of the adjusting rod 13. The adjusting block 7 at one end of the adjusting rod 13 is moved by the handle 14, thereby adjusting the distance between the adjusting block 7 and the rotating roller 6, which is convenient for matching resins of different viscosities. Several slots 15 are opened on the surface of the adjusting rod 13. The inner wall of the slot 15 is engaged with a limiting frame 16. The inner wall of the limiting frame 16 is rotatably connected to the surface of the separation box 5. By engaging the limiting frame 16 with the slot 15, the length of the adjusting rod 13 is fixed, and the adjusting block 7 is fixed in a suitable position. A spring 17 is installed at one end of the limiting frame 16. One end of the spring 17 is connected to the surface of the separation box 5. The spring 17 pushes the limiting frame 16, thereby keeping the limiting frame 16 engaged with the slot 15, effectively improving the fixing effect of the limiting frame 16.

[0026] The implementation principle of the high-efficiency emulsification reaction device for water-based resin in this application embodiment is as follows: A connecting pipe 4 is connected to the top of the feed pipe 3. One end of the connecting pipe 4 is connected to a separation box 5. A rotating roller 6 is rotatably connected to the inner wall of the separation box 5, and an adjusting block 7 is slidably connected to the inner wall of the separation box 5 to facilitate the pouring of resin into the separation box 5. The rotating roller 6, in conjunction with the adjusting block 7, causes the resin to enter the reactor in a sheet-like manner, ensuring the mixing effect of the stirring rack and avoiding the situation where the stirring speed of the reactor is obstructed, affecting the mixing effect. A support frame 8 is installed on the surface of the separation box 5 via a connecting plate 10. A second motor 9 is installed on the top of the support frame 8. The output of the second motor 9... One end of the connecting plate 10 is connected to one end of the rotating roller 6 so that the rotating roller 6 can be controlled to rotate after the second motor 9 is started, which effectively reduces the amount of manual operation. The inner wall of the connecting plate 10 is fitted with bolts 11, and the surface of the bolts 11 is threaded to the inner wall of the separation box 5 so that the connecting plate 10 and the separation box 5 can be fixed by means of bolts 11. After the bolts 11 are removed, the connecting plate 10 can be disassembled, which is more convenient for maintenance and cleaning. The inner wall of the separation box 5 is provided with a connecting groove 12, and the inner wall of the connecting groove 12 is fitted to the surface of the connecting plate 10 so that the connecting plate 10 can be fitted by means of the connecting groove 12, thereby improving the sealing between the separation box 5 and the connecting plate 10.

[0027] An adjusting rod 13 can also be installed at one end of the adjusting block 7. The surface of the adjusting rod 13 is slidably connected to the inner wall of the separation box 5, and a handle 14 is installed at one end of the adjusting rod 13. The adjusting block 7 at one end of the adjusting rod 13 can be moved by the handle 14, thereby adjusting the distance between the adjusting block 7 and the rotating roller 6. This facilitates adaptation to resins of different viscosities. Several slots 15 are opened on the surface of the adjusting rod 13. The inner wall of the slot 15 is engaged with a limiting frame 16. The inner wall of the limiting frame 16 is rotatably connected to the surface of the separation box 5. The limiting frame 16 is engaged with the slot 15 to fix the length of the adjusting rod 13 and fix the adjusting block 7 in a suitable position. A spring 17 is installed at one end of the limiting frame 16. One end of the spring 17 is connected to the surface of the separation box 5, so that the limiting frame 16 can be pushed by the spring 17 to keep the limiting frame 16 engaged with the slot 15, effectively improving the fixing effect of the limiting frame 16.

[0028] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A high-efficiency emulsification reaction device for water-based resin, comprising a tank (1) and a connecting pipe (4), characterized in that: A first motor (2) is fixedly installed on the top of the tank (1). The center of the first motor (2) is on the same straight line as the center of the tank (1). The top of the tank (1) is connected to the feed pipe (3). The top of the connecting pipe (4) is connected to the separation box (5). The inner wall of the separation box (5) is rotatably connected to the rotating roller (6), and the inner wall of the separation box (5) is slidably installed with the adjusting block (7).

2. The high-efficiency emulsification reaction device for water-based resin according to claim 1, characterized in that: The bottom end of the connecting pipe (4) is connected to the top of the feed pipe (3). The size of the bottom end of the connecting pipe (4) is compatible with the size of the top of the feed pipe (3). The cross-section of the adjusting block (7) is triangular.

3. The high-efficiency emulsification reaction device for water-based resin according to claim 1, characterized in that: The surface of the separation box (5) is fitted with a connecting plate (10), and a support frame (8) is welded to the surface of the connecting plate (10). A second motor (9) is fixedly connected to the top of the support frame (8). The output end of the second motor (9) is fixedly installed at one end of the rotating roller (6), and the center of the second motor (9) and the center of the rotating roller (6) are on the same straight line.

4. The high-efficiency emulsification reaction device for water-based resin according to claim 3, characterized in that: The inner wall of the connecting plate (10) is fitted with several bolts (11), and the surface of the bolts (11) is threadedly connected to the inner wall of the separation box (5).

5. The high-efficiency emulsification reaction device for waterborne resin according to claim 1, characterized in that: The surface of the separation box (5) is provided with a connecting groove (12), the inner wall of the connecting groove (12) is movably installed on the surface of the connecting plate (10), and the size of the inner wall of the connecting groove (12) is compatible with the size of the surface of the connecting plate (10).

6. The high-efficiency emulsification reaction device for waterborne resin according to claim 1, characterized in that: One end of the adjusting block (7) is fixedly connected to an adjusting rod (13). The surface of the adjusting rod (13) is slidably installed with the inner wall of the separation box (5), and the size of the surface of the adjusting rod (13) is compatible with the size of the inner wall of the separation box (5). One end of the adjusting rod (13) is fixedly connected to a handle (14).

7. The high-efficiency emulsification reaction device for waterborne resin according to claim 6, characterized in that: The top of the adjusting rod (13) is provided with several slots (15), which are evenly distributed on the top of the adjusting rod (13). The inner wall of the slot (15) is engaged with a limiting frame (16). The inner wall of the limiting frame (16) is rotatably installed on the surface of the separation box (5), and the size of one end of the limiting frame (16) is compatible with the size of the inner wall of the slot (15).

8. The high-efficiency emulsification reaction device for waterborne resin according to claim 7, characterized in that: A spring (17) is fixedly connected to the inner wall of the limiting frame (16), and the end of the spring (17) away from the limiting frame (16) is fixedly installed to the inner wall of the separation box (5).

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