Tooth roller with efficient cooling system

Abstract

The utility model discloses a tooth roller with an efficient cooling system, which belongs to the field of tooth rollers and comprises a roller and rotating frames, and two ends of the roller are rotatably connected between the tops of the two rotating frames respectively. A plurality of modularized convenient replacement mechanisms used for quickly replacing an abraded tooth needle on the tooth roller in an area are mounted on the roller, and the modularized convenient replacement mechanisms are distributed in an annular array; a self-lubricating mechanism for lubricating the rotation of the tooth roller is mounted on the roller; a water cooling mechanism for cooling the tooth roller and the self-lubricating mechanism is mounted on the roller; the modularized convenient replacement mechanism comprises a modularized assembly and a fixing assembly. The modular assembly is connected with the roller, and the roller and the modular assembly are both connected with the fixing assembly. According to the utility model, the modular design can be realized through the modular convenient replacement mechanism, and the worn tooth of the tooth roller can be rapidly replaced in a targeted manner; and the tooth roller rotating bearing can be lubricated through the self-lubricating mechanism.

Description

Technical Field

[0001] This utility model relates to the field of toothed rollers, and specifically to a toothed roller with a high-efficiency cooling system. Background Technology

[0002] Toothed rollers are high-efficiency industrial devices typically used for material crushing, calendering, or conveying under high-temperature or high-friction conditions. Their core feature is the integrated circulating cooling channel (such as a water-cooling or air-cooling system) within the roller. This fluid circulation removes heat generated during operation, effectively preventing overheating and deformation, material performance degradation, or lubrication failure. The cooling system provides precise temperature control, ensuring the toothed roller maintains stable mechanical strength and wear resistance during continuous operation, extending its service life. This makes them suitable for harsh production environments in metallurgy, mining, and building materials industries.

[0003] Chinese patent CN211964369U discloses a special toothed roller for granulation, comprising two roller bodies, namely a first toothed roller and a second toothed roller used in cooperation with each other. The first roller surface teeth of the first toothed roller are arranged parallel to the first drive shaft, and the second roller surface teeth of the second toothed roller are arranged perpendicular to the second drive shaft. The teeth on both the first and second toothed rollers are through teeth, and the roller surface material of both the first and second toothed rollers is gear-type wear-resistant material. This utility model achieves cross-cutting and crushing of materials by changing the arrangement and shape of the teeth on existing rollers, resulting in good particle morphology and improved yield. However, this device still has the following problems:

[0004] 1. During the crushing process, the toothed roller wears unevenly, with the teeth in the middle section typically wearing more wear than those on the sides. Once the teeth of this device wear out, the entire toothed roller needs to be replaced, which is costly.

[0005] 2. During the production process, the rotating bearings of the toothed rollers are subjected to high pressure and are prone to high temperatures. High temperatures may cause lubrication failure, which may lead to equipment replacement, downtime and other losses.

[0006] Based on this, the present invention designs a toothed roller with a high-efficiency cooling system to solve the above problems. Utility Model Content

[0007] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a toothed roller with a high-efficiency cooling system.

[0008] To achieve the above objectives, this utility model provides the following technical solution:

[0009] A toothed roller with a high-efficiency cooling system includes a roller and a rotating frame;

[0010] The two ends of the roller are respectively rotatably connected between the tops of the two rotating frames;

[0011] The roller is equipped with multiple modular and convenient replacement mechanisms for quickly replacing worn teeth on the toothed roller. These multiple modular and convenient replacement mechanisms are arranged in a ring array.

[0012] The roller is equipped with a self-lubricating mechanism for lubricating the rotation of the toothed roller;

[0013] The roller is equipped with a water-cooling mechanism for cooling the toothed roller and the self-lubricating mechanism.

[0014] The modular easy-to-change mechanism includes a modular component and a fixed component; the modular component is connected to the roller, and both the roller and the modular component are connected to the fixed component; the modular component is used to divide the teeth into equally sized areas; the fixed component is used to fix the modular component.

[0015] Furthermore, the modular component includes a toothed plate and a dovetail retainer. The outer side of the toothed plate is fixedly connected to multiple sets of circumferentially distributed teeth, with multiple teeth in each set being equally spaced. Multiple dovetail grooves are formed in a circumferential array on the outer wall of the roller. The inner side of the toothed plate is fixedly connected to the outer side of the dovetail retainer, and the dovetail retainer is slidably connected to the roller through the dovetail grooves.

[0016] Furthermore, the fixing assembly includes a fixing plate, screws, and fixing blocks; multiple fixing blocks are fixedly arranged in a circumferential array at both the front and rear ends of the roller; slots are provided on the fixing blocks, one end of the fixing plate is inserted into the slot, and the other end of the fixing plate is sealed at the port of the dovetail groove; screw holes are provided on both the fixing plate and the roller, and screws are threadedly connected to the fixing plate and the roller through the screw holes.

[0017] Furthermore, the self-lubricating mechanism includes a bearing assembly and a self-lubricating assembly; both the bearing assembly and the self-lubricating assembly are connected to the roller, and the bearing assembly is connected to the self-lubricating assembly; the bearing assembly is used to rotatably connect the roller to the rotating frame; the self-lubricating assembly is used to self-lubricate the rotating ring.

[0018] Furthermore, the bearing assembly includes a fixed ring, a rotating ring, and a rotor; a rotating hole is provided on the rotating frame, the fixed ring is fixedly installed in the rotating hole of the rotating frame, and rotating shafts are fixedly installed on both the front and rear sides of the roller; two rotating rings are respectively fixedly connected to the rotating shafts on both sides of the roller, the rotating rings are rotatably arranged inside the fixed ring, multiple rotors are arranged in a circumferential array inside the fixed ring, the rotors are in rolling connection with the fixed ring, and the rotors are in rotatable connection with the rotating ring; both the fixed ring and the rotors are connected to a self-lubricating assembly.

[0019] Furthermore, the self-lubricating component includes a lubricating block, a flow channel, a lubricating oil filling chamber, and a transparent monitoring plate; the lubricating block is fixedly connected to the bottom side of the inner side of the fixed ring, and the lubricating block is tumblingly connected to the rotor; the lubricating block is made of sponge material, and a flow channel is provided on the inner side of the fixed ring; the front end of the flow channel communicates with the interior of the lubricating oil filling chamber, the lubricating oil filling chamber is fixedly connected to the side of the fixed ring, and the transparent monitoring plate is fixedly installed on the side of the lubricating oil filling chamber away from the fixed ring.

[0020] Furthermore, the water cooling mechanism includes an inlet / outlet water assembly and a water cooling assembly; both the inlet / outlet water assembly and the water cooling assembly are connected to the roller, the inlet / outlet water assembly is connected to the water cooling assembly, the inlet / outlet water assembly is used for water inlet and water outlet of the water cooling assembly, and the water cooling assembly is used for cooling the roller, rotating ring and fixed ring.

[0021] Furthermore, the water inlet and outlet assembly includes water-passing slip rings; two water-passing slip rings are symmetrically arranged at the front and rear ends of the roller, the rotors of the water-passing slip rings are fixedly connected to the rotating shafts at the front and rear ends of the roller, and the stators of the two water-passing slip rings are fixedly connected to the water inlet pipe and the water outlet pipe respectively; the water-passing slip rings are connected to the water cooling assembly.

[0022] Compared with the prior art, the advantages of this utility model are as follows:

[0023] 1. This utility model can achieve modular design through a modular and convenient replacement mechanism, which allows for targeted and rapid replacement of a specific tooth on the toothed roller when it is worn.

[0024] 2. This utility model can ensure the lubrication effect in the rotating bearing of the toothed roller through a self-lubricating mechanism, and the condition of the bearing lubricating oil can be observed externally; the roller is cooled by a water cooling mechanism to avoid excessive temperature of the rotating shaft, lubrication failure and wear. Attached Figure Description

[0025] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0026] Figure 1 This utility model relates to a three-dimensional toothed roller with a high-efficiency cooling system. Figure 1 ;

[0027] Figure 2 This is a front view of a toothed roller with a high-efficiency cooling system according to the present invention;

[0028] Figure 3 This is a right view of a toothed roller with a high-efficiency cooling system according to the present invention.

[0029] Figure 4 This is a partial perspective view of a toothed roller with a high-efficiency cooling system according to the present invention;

[0030] Figure 5 For along Figure 3 A partial 3D view after a portion of the AA direction has been removed;

[0031] Figure 6 For along Figure 3 A 3D view of the part after a portion has been cut away in the BB direction.

[0032] The labels in the diagram represent:

[0033] 1. Roller; 2. Modular and convenient replacement mechanism; 21. Modular component; 211. Toothed plate; 212. Dovetail groove; 213. Dovetail retainer; 22. Fixing component; 221. Fixing plate; 222. Screw; 223. Fixing block; 3. Self-lubricating mechanism; 31. Bearing assembly; 311. Fixing ring; 312. Rotating ring; 313. Rotor; 32. Self-lubricating component; 321. Lubricating block; 322. Flow channel; 323. Lubricating oil filling tank; 324. Transparent monitoring plate; 4. Water cooling mechanism; 41. Inlet and outlet water assembly; 411. Water-passing slip ring; 42. Water cooling component; 421. Water cooling pipe; 5. Rotating frame. Detailed Implementation

[0034] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0035] The terms "left," "right," "front," "back," "up," and "down" used in the following description refer to the orientation from the perspective of the front view.

[0036] Example 1: In some embodiments, please refer to the accompanying drawings. Figures 1-6 A toothed roller with a high-efficiency cooling system includes a roller 1 and a rotating frame 5. The two ends of the roller 1 are rotatably connected between the tops of the two rotating frames 5. The roller 1 is equipped with multiple modular and convenient replacement mechanisms 2 for quick replacement of worn teeth on the toothed roller. The multiple modular and convenient replacement mechanisms 2 are arranged in a ring array. The roller 1 is equipped with a self-lubricating mechanism 3 for lubricating the rotation of the toothed roller. The roller 1 is equipped with a water-cooling mechanism 4 for cooling the toothed roller and the self-lubricating mechanism 3.

[0037] The modular and easy-to-change mechanism 2 includes a modular component 21 and a fixed component 22; the modular component 21 is connected to the roller 1, and both the roller 1 and the modular component 21 are connected to the fixed component 22; the modular component 21 is used to divide the teeth into areas of equal size; the fixed component 22 is used to fix the modular component 21.

[0038] In this invention, the roller 1 is lubricated by the self-lubricating mechanism 3 during rotation, while the water-cooling mechanism 4 cools the self-lubricating mechanism 3 and the roller 1 to prevent the roller body from overheating and deforming, the material properties from deteriorating, or the lubrication from failing during operation. When wear occurs on the modular component 21, the corresponding area of ​​the modular component 21 can be quickly removed and replaced by the fixing component 22 to avoid replacing the entire toothed roller.

[0039] In some embodiments, the modular component 21 includes a toothed plate 211 and a dovetail block 213. The outer side of the toothed plate 211 is fixedly connected to multiple sets of teeth arranged in a circumferential array, and multiple teeth in each set are equally spaced. Multiple dovetail grooves 212 are arranged in a circumferential array on the outer side wall of the roller 1. The inner side of the toothed plate 211 is fixedly connected to the outer side of the dovetail block 213, and the dovetail block 213 is slidably connected to the roller 1 through the dovetail grooves 212.

[0040] The fixing component 22 includes a fixing plate 221, screws 222 and fixing blocks 223; multiple fixing blocks 223 are fixedly arranged in a circumferential array at both the front and rear ends of the roller 1. The fixing blocks 223 have slots. One end of the fixing plate 221 is inserted into the slot and plugged in. The other end of the fixing plate 221 is sealed at the port of the dovetail groove. Both the fixing plate 221 and the roller 1 have screw holes. The screws 222 are threadedly connected to the fixing plate 221 and the roller 1 through the screw holes.

[0041] In this invention, when a tooth needs to be replaced due to wear, the side screw 222 of the dovetail groove 212 where the tooth 211 corresponding to the tooth to be replaced is located is unscrewed. Then, one end of the fixing plate 221 is slid out of the slot. At this time, the fixing plate 221 no longer blocks the dovetail clip 213 from sliding out. The tooth 211 to be replaced is removed and replaced with a new tooth 211 through the dovetail groove 212 and the dovetail clip 213. Then, one end of the fixing plate 221 is inserted into the slot to reset it. The screw 222 is tightened to fix the position of the fixing plate 221, thus completing the replacement of the tooth at the required position. This avoids replacing the tooth roller and reduces the overall cost.

[0042] In some embodiments, the self-lubricating mechanism 3 includes a bearing assembly 31 and a self-lubricating assembly 32; both the bearing assembly 31 and the self-lubricating assembly 32 are connected to the roller 1, and the bearing assembly 31 is connected to the self-lubricating assembly 32; the bearing assembly 31 is used to rotatably connect the roller 1 to the rotating frame 5; the self-lubricating assembly 32 is used to self-lubricate the rotating ring 312.

[0043] Specifically, the bearing assembly 31 includes a fixed ring 311, a rotating ring 312, and a rotor 313; the rotating frame 5 has a rotating hole, the fixed ring 311 is fixedly installed in the rotating hole of the rotating frame 5, and rotating shafts are fixedly installed on both the front and rear sides of the roller 1; the two rotating rings 312 are respectively fixedly connected to the rotating shafts on both sides of the roller 1, the rotating rings are rotatably arranged inside the fixed ring 311, and multiple rotors 313 are arranged in a circumferential array inside the fixed ring 311. The rotors 313 are rolledly connected to the fixed ring 311 and rotatably connected to the rotating ring 312; both the fixed ring 311 and the rotors 313 are connected to the self-lubricating assembly 32.

[0044] The self-lubricating component 32 includes a lubricating block 321, a flow channel 322, a lubricating oil filling chamber 323, and a transparent monitoring plate 324. The lubricating block 321 is fixedly connected to the bottom side of the inner side of the fixing ring 311, and the lubricating block 321 is tumblingly connected to the rotor 313. The lubricating block 321 is made of sponge material, and a flow channel 322 is provided on the inner side of the fixing ring 311. The front end of the flow channel 322 is connected to the inside of the lubricating oil filling chamber 323, and the lubricating oil filling chamber 323 is fixedly connected to the side of the fixing ring 311. The transparent monitoring plate 324 is fixedly installed on the side of the lubricating oil filling chamber 323 away from the fixing ring 311.

[0045] In this invention, the operator adds lubricating oil to the lubricating oil filling chamber 323. The lubricating oil flows into the flow channel 322 through the lubricating oil filling chamber 323 and comes into contact with the lubricating block 321. After the lubricating block 321 absorbs the lubricating oil, the rotor 313 rolls over the lubricating block 321 and is coated with lubricating oil, thus ensuring the lubrication effect. At the same time, excess lubricating oil flows back into the lubricating block 321 through the flow channel 322. The state of the lubricating oil in the lubricating oil filling chamber 323 and the flow channel 322 can be observed from the outside through the transparent monitoring plate 324.

[0046] In some embodiments, the water cooling mechanism 4 includes a water inlet / outlet assembly 41 and a water cooling assembly 42; both the water inlet / outlet assembly 41 and the water cooling assembly 42 are connected to the roller 1. The water inlet / outlet assembly 41 is connected to the water cooling assembly 42. The water inlet / outlet assembly 41 is used for water inlet and water outlet of the water cooling assembly 42. The water cooling assembly 42 is used to cool the roller 1, the rotating ring 312 and the fixed ring 311.

[0047] The water inlet / outlet assembly 41 includes a water-passing slip ring 411; two water-passing slip rings 411 are sleeved on the front and rear ends of the roller 1 and are symmetrically arranged. The rotor of the water-passing slip ring 411 is fixedly connected to the rotating shaft at the front and rear ends of the roller 1. The stators of the two water-passing slip rings 411 are fixedly connected to the water inlet pipe and the water outlet pipe, respectively. The water-passing slip ring 411 is connected to the water cooling assembly 42.

[0048] The water-cooling assembly 42 includes a water-cooling pipe 421; multiple water-cooling pipes 421 are arranged in a circumferential array inside the roller 1; the water-cooling pipes 421 are fixedly connected to the inner wall of the roller 1; and the two ends of the water-cooling pipes 421 are fixedly connected to the rotors of two water-passing slip rings 411 respectively.

[0049] In this invention, the water inlet pipe delivers cold water to the inside of the water cooling pipe 421 through the water slip ring 411 at one end, and then delivers it to the water outlet pipe through the water cooling pipe 421 and the water slip ring 411 at the other end to cool the roller 1. At the same time, the cooling water passing through the water slip ring 411 simultaneously cools the rotating shaft of the roller 1, so as to avoid the rotating shaft temperature from being too high and causing lubrication failure and wear.

[0050] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A toothed roller with a high-efficiency cooling system, comprising a roller (1), characterized in that: It also includes a modular and easy-to-replace mechanism (2), a self-lubricating mechanism (3), a water-cooling mechanism (4), and a rotating frame (5); The two ends of the roller (1) are respectively rotatably connected between the tops of the two rotating frames (5); The roller (1) is equipped with multiple modular and convenient replacement mechanisms (2) for quickly replacing worn teeth on the toothed roller. The multiple modular and convenient replacement mechanisms (2) are arranged in a ring array. The roller (1) is equipped with a self-lubricating mechanism (3) for lubricating the rotation of the toothed roller; The roller (1) is equipped with a water cooling mechanism (4) for cooling the toothed roller and the self-lubricating mechanism (3); The modular easy-to-change mechanism (2) includes a modular component (21) and a fixed component (22); the modular component (21) is connected to the roller (1), and both the roller (1) and the modular component (21) are connected to the fixed component (22); the modular component (21) is used to divide the teeth into areas of equal size; the fixed component (22) is used to fix the modular component (21).

2. The toothed roller with a high-efficiency cooling system according to claim 1, characterized in that, The modular component (21) includes a toothed plate (211) and a dovetail block (213). The outer side of the toothed plate (211) is fixedly connected with multiple sets of teeth arranged in a circumferential array, and multiple teeth in each set are equally spaced. Multiple dovetail grooves (212) are arranged in a circumferential array on the outer side wall of the roller (1). The inner side of the toothed plate (211) is fixedly connected to the outer side of the dovetail block (213), and the dovetail block (213) is slidably connected to the roller (1) through the dovetail grooves (212).

3. The toothed roller with a high-efficiency cooling system according to claim 1, characterized in that, The fixing component (22) includes a fixing plate (221), screws (222) and fixing blocks (223); multiple fixing blocks (223) are fixedly arranged in a circular array at both the front and rear ends of the roller (1); slots are provided on the fixing blocks (223), one end of the fixing plate (221) is inserted into the slot, and the other end of the fixing plate (221) is sealed at the port of the dovetail groove. Screw holes are provided on both the fixing plate (221) and the roller (1), and screws (222) are threadedly connected to the fixing plate (221) and the roller (1) through the screw holes.

4. The toothed roller with a high-efficiency cooling system according to claim 1, characterized in that, The self-lubricating mechanism (3) includes a bearing assembly (31) and a self-lubricating assembly (32); both the bearing assembly (31) and the self-lubricating assembly (32) are connected to the roller (1), and the bearing assembly (31) is connected to the self-lubricating assembly (32); the bearing assembly (31) is used to rotatably connect the roller (1) to the rotating frame (5); the self-lubricating assembly (32) is used to self-lubricate the rotating ring (312).

5. The toothed roller with a high-efficiency cooling system according to claim 4, characterized in that, The bearing assembly (31) includes a fixed ring (311), a rotating ring (312), and a rotor (313); a rotating hole is provided on the rotating frame (5), and the fixed ring (311) is fixedly installed in the rotating hole of the rotating frame (5). Rotating shafts are fixedly installed on both the front and rear sides of the roller (1); two rotating rings (312) are fixedly connected to the rotating shafts on both sides of the roller (1), and the rotating rings are rotatably arranged inside the fixed ring (311). Multiple rotors (313) are arranged in a circumferential array inside the fixed ring (311). The rotors (313) are tumbled to the fixed ring (311), and the rotors (313) are rotatably connected to the rotating rings (312); both the fixed ring (311) and the rotors (313) are connected to the self-lubricating assembly (32).

6. The toothed roller with a high-efficiency cooling system according to claim 5, characterized in that, The self-lubricating component (32) includes a lubricating block (321), a flow channel (322), a lubricating oil filling chamber (323), and a transparent monitoring plate (324). The lubricating block (321) is fixedly connected to the bottom side of the inner side of the fixing ring (311), and the lubricating block (321) is tumbledly connected to the rotor (313). The lubricating block (321) is made of sponge material, and a flow channel (322) is provided on the inner side of the fixing ring (311). The front end of the flow channel (322) is connected to the inside of the lubricating oil filling chamber (323), and the lubricating oil filling chamber (323) is fixedly connected to the side of the fixing ring (311). The transparent monitoring plate (324) is fixedly installed on the side of the lubricating oil filling chamber (323) away from the fixing ring (311).

7. The toothed roller with a high-efficiency cooling system according to claim 5, characterized in that, The water cooling mechanism (4) includes an inlet / outlet water assembly (41) and a water cooling assembly (42); both the inlet / outlet water assembly (41) and the water cooling assembly (42) are connected to the roller (1). The inlet / outlet water assembly (41) is connected to the water cooling assembly (42). The inlet / outlet water assembly (41) is used for the water inlet and outlet of the water cooling assembly (42). The water cooling assembly (42) is used to cool the roller (1), the rotating ring (312), and the fixed ring (311).

8. The toothed roller with a high-efficiency cooling system according to claim 7, characterized in that, The water inlet / outlet assembly (41) includes a water-passing slip ring (411); two water-passing slip rings (411) are sleeved on the front and rear ends of the roller (1) and arranged symmetrically. The rotor of the water-passing slip ring (411) is fixedly connected to the rotating shaft at the front and rear ends of the roller (1). The stators of the two water-passing slip rings (411) are fixedly connected to the water inlet pipe and the water outlet pipe respectively. The water-passing slip ring (411) is connected to the water cooling assembly (42).

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