Cleaning device for magnetic core machining

By designing a magnetic core cleaning device with components such as a support frame, water tank, transmission roller, and conveyor belt, the problem of non-recyclable cleaning fluid was solved, realizing the recycling and filtration of the cleaning fluid, reducing costs and improving cleaning effect.

CN224195420UActive Publication Date: 2026-05-05ZHEJIANG TONGDA MAGNET IND
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG TONGDA MAGNET IND
Filing Date
2025-05-28
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

Existing magnetic core cleaning devices cannot recycle the cleaning solution, leading to increased economic and waste liquid treatment costs, and also causing environmental impact.

Method used

A magnetic core cleaning device was designed, comprising a support frame, a water tank, a transmission roller, a conveyor belt, a cleaning component, a filtering component, and a conveying component. This device enables the recycling and filtration of the cleaning solution. The cleaning component cleans the magnetic core, the filtering component filters the cleaning solution, and the conveying component precisely controls the amount of cleaning agent added.

Benefits of technology

This achieves high efficiency in magnetic core cleaning and recycling of the cleaning fluid, reducing the cost of cleaning fluid procurement and waste fluid treatment, and ensuring the uniformity of cleaning effect and the service life of the cleaning fluid.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cleaning device for magnetic core processing, which belongs to the technical field of magnetic core cleaning and comprises a support frame, a water tank is arranged in the support frame, a shell is arranged at the top of the support frame, and a filter component for filtering cleaning fluid is arranged in the water tank. A conveying assembly for adding a cleaning agent into the water tank is further arranged on the supporting frame, through the arranged filtering assembly, the effect of filtering the cleaning liquid flowing into the water tank from a conveying net belt is achieved, impurities in the cleaning liquid can be effectively removed, the cleaning effect of the cleaning liquid is prevented from being reduced, and the service life of the cleaning liquid is prolonged; through the arranged conveying assembly, the effect of adding the cleaning agent into the water tank is achieved, the adding amount of the cleaning agent can be accurately controlled, the optimal concentration of the cleaning agent is maintained, the cleaning effect is guaranteed, excessive use of the cleaning agent can be avoided, waste is reduced, and cost is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of magnetic core cleaning technology, specifically a cleaning device for magnetic core processing. Background Technology

[0002] Magnetic cores typically refer to magnetic materials used in electrical equipment such as transformers, inductors, and motors to enhance magnetic fields and concentrate magnetic flux. A cleaning device for magnetic core processing is used to remove dirt, oil, metal shavings, and other impurities generated during the processing of magnetic cores. For example, a magnetic core processing cleaning device with announcement number CN221869473U includes a frame and a flipping unit. The frame has conveyor rollers rotatably connected to its left and right ends via bearings. The two conveyor rollers are connected by a conveyor belt. The upper surface of the frame has an upper shell, and the upper end of the upper shell has a uniform... The device features evenly distributed spray pipes, a cleaning pump at the front of the frame, and a diversion pipe at the outlet of the cleaning pump. The front ends of the spray pipes are connected to the interior of the diversion pipes, and all spray pipes are located above the conveyor belt. A flipping unit is located in the middle of the upper shell, with the left-side conveyor roller and frame working in conjunction with the flipping unit. It also includes a control switch assembly located on the rear side of the frame. This magnetic core processing cleaning device can continuously spray and transport magnetic cores, while simultaneously flipping them during transport, resulting in high cleaning efficiency and quality.

[0003] Although the above technology can move the magnetic core to the left by a conveyor belt and clean the magnetic core below with the sprayed cleaning liquid, it has the problem that the cleaning liquid cannot be recycled. The inability to recycle means that the cleaning liquid needs to be replaced frequently, which increases the economic cost of use. Moreover, frequent replacement will also lead to a significant increase in the cost of waste liquid treatment. Improper waste liquid treatment will also have a serious impact on water bodies, soil and air. Utility Model Content

[0004] The purpose of this invention is to provide a cleaning device for magnetic core processing, so as to solve the problem mentioned in the background art that current magnetic core cleaning devices on the market cannot recycle the cleaning fluid.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a cleaning device for magnetic core processing, comprising a support frame, a water tank inside the support frame, and a shell on the top of the support frame; transmission rollers are rotatably connected to both sides of the upper part of the support frame, a drive motor is installed at one end of the upper part of the support frame, and the output end of the drive motor is connected to one transmission roller; a conveyor belt is provided between the two transmission rollers; fixing strips are also fixedly connected to both sides of the upper part of the support frame, and support rollers are provided at both ends between the two fixing strips, and the two support rollers movably abut against the bottom of the conveyor belt; a cleaning component for cleaning the magnetic cores on the conveyor belt is provided on the support frame, a filtering component for filtering the cleaning liquid is provided inside the water tank, and a conveying component for adding cleaning agent to the water tank is also provided on the support frame.

[0006] Preferably, the cleaning assembly includes a first support bar located in the lower middle part of the support frame. A water pump is provided at the top of the first support bar, and an inlet pipe is provided between the input end of the water pump and one end inside the water tank. A T-shaped pipe is provided at the output end of the water pump, and four outlet pipes are provided at the top of the T-shaped pipe. A fixing bar and a housing are passed through the end of each of the four outlet pipes away from the T-shaped pipe, and a row of drain outlets is provided at the end of each of the four outlet pipes located above the conveyor belt.

[0007] Preferably, the filtration assembly includes four first support blocks, which are respectively disposed around the inside of the water tank. The tops of the four first support blocks are movably abutting against a first filter plate. The inside of the water tank is also provided with second support blocks, the tops of which are movably abutting against a second filter plate.

[0008] Preferably, the conveying assembly includes a second support bar located in the lower part of the support frame. A liquid storage tank is located inside the second support bar. A drain pipe is provided between the bottom of the liquid storage tank and one end of the water tank. A limit post is slidably connected inside the drain pipe, and a connecting plate is provided at the top of the limit post. A first piston rod is fixedly connected to the bottom of the connecting plate. A second piston rod is provided between the bottom of the liquid storage tank and the support frame. The first piston rod is slidably connected to the second piston rod and the inside of the liquid storage tank. A hollow tube is provided at the bottom of the second piston rod, and the end of the hollow tube away from the second piston rod passes through the second support bar and the water tank, where a third piston rod is provided. The top of the third piston rod is fixedly connected to the bottom of a second support block, and a fourth piston rod is slidably connected inside the third piston rod. A spring is provided between the inside of the third piston rod and the top of the fourth piston rod, and a buoyancy ball is provided at the bottom of the fourth piston rod.

[0009] Preferably, the second filter plate is an activated carbon filter plate, and both ends of the top of the first filter plate and the second filter plate are provided with handles.

[0010] Preferably, the liquid storage tank is provided with a feeding port at the top, and the hollow tube is provided with a one-way valve at the end near the water tank.

[0011] Preferably, the limiting post is conical, and the diameter of the end of the limiting post away from the connecting plate is smaller than the diameter of the end closer to the connecting plate.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] (1) By placing the magnetic core and the cleaning components on the conveyor belt, the magnetic core is cleaned and the cleaning liquid is recycled. The conveyor belt can ensure that each magnetic core passes through the cleaning area at the same speed and angle, ensuring the uniformity of the cleaning effect. Recycling can reduce the frequency of cleaning liquid replacement, reduce the cost of cleaning liquid procurement and waste liquid treatment.

[0014] (2) By setting up the filter components, the cleaning liquid flowing into the water tank on the conveyor belt is filtered, which can effectively remove impurities in the cleaning liquid, avoid reducing the cleaning effect of the cleaning liquid, and extend the service life of the cleaning liquid.

[0015] (3) By setting up the delivery component, the cleaning agent can be added to the water tank. The amount of cleaning agent added can be precisely controlled to maintain the optimal concentration of the cleaning solution, ensure the cleaning effect, avoid the overuse of cleaning agent, reduce waste, and lower costs. Attached Figure Description

[0016] Figure 1 This is a front view of the structure of this utility model;

[0017] Figure 2 This is a side view of the structure of this utility model;

[0018] Figure 3 This is the main view of the supporting frame structure of this utility model;

[0019] Figure 4 This is a bottom view of the conveyor belt structure of this utility model;

[0020] Figure 5 This is a top view of the water tank structure of this utility model;

[0021] Figure 6 This is a cross-sectional view of the water tank structure of this utility model;

[0022] Figure 7 This is a front view of the conveying component structure of this utility model.

[0023] In the diagram: 1. Support frame; 2. Water tank; 3. Shell; 4. Drive roller; 5. Conveyor belt; 6. Support roller; 7. First support bar; 8. Inlet pipe; 9. T-shaped pipe; 10. Outlet pipe; 11. First support block; 12. First filter plate; 13. Second support block; 14. Second filter plate; 15. Second support bar; 16. Storage tank; 17. Drain pipe; 18. Limiting post; 19. Connecting plate; 20. First piston rod; 21. Second piston rod; 22. Hollow tube; 23. Third piston rod; 24. Fourth piston rod; 25. Buoyancy ball. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] This utility model provides the following technical solution: a cleaning device for magnetic core processing.

[0026] Example 1: The conveyor belt 5 and cleaning components can be used to clean the magnetic core, such as... Figures 1-4 As shown, the system includes a support frame 1, an internal water tank 2, and a housing 3 on top. Both sides of the upper part of the support frame 1 are rotatably connected to drive rollers 4. A drive motor is mounted at one end of the upper part of the support frame 1, and the output end of the drive motor is connected to one drive roller 4. A conveyor belt 5 is positioned between the two drive rollers 4. Fixing strips are also fixedly connected to both sides of the upper part of the support frame 1, and support rollers 6 are located at both ends between the two fixing strips. The two support rollers 6 movably abut against the bottom of the conveyor belt 5. The support frame 1 is equipped with a pair of... A cleaning assembly for cleaning the magnetic core on the conveyor belt 5 includes a first support bar 7, which is located in the lower middle part of the support frame 1. A water pump is provided at the top of the first support bar 7, and a water inlet pipe 8 is provided between the input end of the water pump and one end inside the water tank 2. A T-shaped pipe 9 is provided at the output end of the water pump, and four water outlet pipes 10 are provided at the top of the T-shaped pipe 9. The end of each of the four water outlet pipes 10 away from the T-shaped pipe 9 passes through a fixing bar and the housing 3, and a row of drain outlets is provided at the end of each of the four water outlet pipes 10 located above the conveyor belt 5.

[0027] The magnetic core to be cleaned is placed on the conveyor belt 5. Then, the drive motor is started to drive the transmission roller 4 to rotate, thereby driving the conveyor belt 5 to rotate and moving the magnetic core. While the magnetic core is moving, the water pump can be started to draw the cleaning solution inside the water tank 2 into the T-shaped pipe 9 through the water inlet pipe 8. Then, the cleaning solution is guided to the drain outlet through the water outlet pipe 10 to be discharged, thereby cleaning the magnetic core on the conveyor belt 5. The cleaning solution will pass through the conveyor belt 5 and flow back into the water tank 2.

[0028] Example 2: Unlike Example 1, the filter assembly can filter the cleaning fluid flowing into the conveyor belt 5, such as... Figure 1 , Figure 2 , Figure 5 and Figure 6 As shown, the water tank 2 is equipped with a filter assembly for filtering the cleaning fluid. The filter assembly includes four first support blocks 11, which are respectively located around the inside of the water tank 2. The tops of the four first support blocks 11 are movably abutting against the first filter plate 12. The inside of the water tank 2 is also equipped with second support blocks 13, which are movably abutting against the tops of the second support blocks 13. The second filter plate 14 is an activated carbon filter plate, and both ends of the tops of the first filter plate 12 and the second filter plate 14 are provided with handles.

[0029] Before the cleaning fluid flows into the bottom of the water tank 2, it will first come into contact with the first filter plate 12. The first filter plate 12 will intercept and filter some larger impurities. After passing through the first filter plate 12, the cleaning fluid will come into contact with the second filter plate 14. Activated carbon can adsorb organic matter, odors and smaller impurities in the water, thereby further improving the filtration effect. When it is necessary to clean the first filter plate 12 and the second filter plate 14, the handle can be pulled to move the first filter plate 12 away from the first support block 11 and the second filter plate 14 away from the second support block 13.

[0030] Example 3: Unlike Example 2, the delivery component allows for the addition of cleaning agent to the water tank 2, such as... Figure 1 , Figure 2 , Figures 5-7As shown, the support frame 1 is also equipped with a conveying assembly for adding cleaning agent to the water tank 2. The conveying assembly includes a second support bar 15, which is located in the lower part of the support frame 1. A storage tank 16 is provided inside the second support bar 15. A drain pipe 17 is provided between the bottom of the storage tank 16 and one end of the water tank 2. A limit post 18 is slidably connected inside the drain pipe 17. A connecting plate 19 is provided at the top of the limit post 18. A first piston rod 20 is fixedly connected to the bottom of the connecting plate 19. A second piston rod 21 is provided between the bottom of the storage tank 16 and the support frame 1. The first piston rod 20 is slidably connected to the second piston rod 21 and the inside of the storage tank 16. The unit is provided with a hollow tube 22, and the end of the hollow tube 22 away from the second piston rod 21 passes through the second support bar 15 and the water tank 2 and is provided with a third piston rod 23. The top of the third piston rod 23 is fixedly connected to the bottom of a second support block 13, and a fourth piston rod 24 is slidably connected inside the third piston rod 23. A spring is provided between the inside of the third piston rod 23 and the top of the fourth piston rod 24. A buoyancy ball 25 is provided at the bottom of the fourth piston rod 24. The top of the liquid storage tank 16 is provided with a feeding port. A one-way valve is provided on the end of the hollow tube 22 near the water tank 2. The limiting post 18 is conical, and the diameter of the end of the limiting post 18 away from the connecting plate 19 is smaller than the diameter of the end near the connecting plate 19.

[0031] Cleaning agent can be added to the storage tank 16 through the filling port. As the water level in the water tank 2 gradually rises, it will cause the buoyancy ball 25 to rise, thereby causing the fourth piston rod 24 to slide inside the third piston rod 23 and compress the spring. Subsequently, the air inside the third piston rod 23 will be discharged into the second piston rod 21 through the hollow tube 22, which will then cause the first piston rod 20 and the connecting plate 19 to rise inside the storage tank 16, thereby causing the limiting post 18 to gradually move away from the drain pipe 17. The diameter of the bottom of the limiting post 18 is smaller than the diameter of the top. At this time, the water... The higher the water level inside tank 2, the further the limiting post 18 will move away from the drain pipe 17. As a result, the cleaning agent will enter the drain pipe 17 through the inclined surface of the limiting post 18, and then enter the water tank 2 through the one-way valve. The one-way valve can also prevent the water inside the water tank 2 from flowing back. When the water inside the water tank 2 is low, the buoyancy ball 25 will descend under the action of the spring, thereby driving the limiting post 18 closer to the drain pipe 17 to seal it. This achieves the effect of adding different amounts of cleaning agent according to different water volumes, ensuring that the cleaning solution inside the water tank 2 achieves the best cleaning effect.

[0032] The above is the entire working process of the device, and all contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0033] The contents not described in detail in this specification are existing technologies known to those skilled in the art. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A cleaning device for magnetic core processing, comprising a support frame (1), wherein a water tank (2) is provided inside the support frame (1), and a shell (3) is provided on the top of the support frame (1); Its features are: The upper part of the support frame (1) is rotatably connected to both sides of the upper part of the support frame (1), a drive motor is installed at one end of the upper part of the support frame (1), and the output end of the drive motor is connected to a drive roller (4). A conveyor belt (5) is provided between the two drive rollers (4). Fixed strips are also fixedly connected to both sides of the upper part of the support frame (1), and support rollers (6) are provided at both ends between the two fixed strips. The two support rollers (6) are movably abutted against the bottom of the conveyor belt (5). The support frame (1) is provided with a cleaning component for cleaning the magnetic core on the conveyor belt (5), the water tank (2) is provided with a filtering component for filtering the cleaning liquid, and the support frame (1) is also provided with a conveying component for adding cleaning agent to the water tank (2).

2. The cleaning device for magnetic core processing according to claim 1, characterized in that: The cleaning assembly includes a first support bar (7), which is located in the lower middle part of the support frame (1). A water pump is provided at the top of the first support bar (7), and an inlet pipe (8) is provided between the input end of the water pump and one end inside the water tank (2). A T-shaped pipe (9) is provided at the output end of the water pump. Four outlet pipes (10) are provided at the top of the T-shaped pipe (9), and a fixing bar and a housing (3) are passed through the end of each of the four outlet pipes (10) away from the T-shaped pipe (9). A row of drain outlets is provided at the end of each of the four outlet pipes (10) located above the conveyor belt (5).

3. The cleaning device for magnetic core processing according to claim 1, characterized in that: The filter assembly includes four first support blocks (11), which are respectively located around the inside of the water tank (2). The top of the four first support blocks (11) is movably abutting against a first filter plate (12). The inside of the water tank (2) is also provided with second support blocks (13), and the top of the second support blocks (13) is movably abutting against a second filter plate (14).

4. The cleaning device for magnetic core processing according to claim 3, characterized in that: The conveying assembly includes a second support bar (15), which is located in the lower part of the support frame (1). A liquid storage tank (16) is located inside the second support bar (15). A drain pipe (17) is provided between the bottom of the liquid storage tank (16) and one end of the water tank (2). A limit post (18) is slidably connected inside the drain pipe (17), and a connecting plate (19) is provided at the top of the limit post (18). A first piston rod (20) is fixedly connected to the bottom of the connecting plate (19). A second piston rod (21) is provided between the bottom of the liquid storage tank (16) and the support frame (1). The first piston rod (20) slides... A second piston rod (21) is connected to the inside of the storage tank (16), and a hollow tube (22) is provided at the bottom of the second piston rod (21). The end of the hollow tube (22) away from the second piston rod (21) passes through the second support bar (15) and the water tank (2) and is provided with a third piston rod (23). The top of the third piston rod (23) is fixedly connected to the bottom of a second support block (13). A fourth piston rod (24) is slidably connected inside the third piston rod (23). A spring is provided between the inside of the third piston rod (23) and the top of the fourth piston rod (24). A buoyancy ball (25) is provided at the bottom of the fourth piston rod (24).

5. A cleaning device for magnetic core processing according to claim 3, characterized in that: The second filter plate (14) is an activated carbon filter plate, and both ends of the top of the first filter plate (12) and the second filter plate (14) are provided with handles.

6. A cleaning device for magnetic core processing according to claim 4, characterized in that: The storage tank (16) is provided with a feeding port at the top, and the hollow tube (22) is provided with a one-way valve at the end near the water tank (2).

7. A cleaning device for magnetic core processing according to claim 4, characterized in that: The limiting post (18) is conical, and the diameter of the end of the limiting post (18) away from the connecting plate (19) is smaller than the diameter of the end closer to the connecting plate (19).

Citation Information

Patent Citations

  • Cleaning device for magnetic core machining

    CN221869473U