Efficient cleaning device for release film anilox roller

Abstract

The utility model discloses a release film anilox roller efficient cleaning device which comprises a support, a shell, an inner groove, a heating assembly and a cleaning assembly, the outer surface of the support is sleeved with the shell, and the inner groove is formed in the support; the heating assembly is arranged in the shell and the inner groove; the cleaning assembly is arranged in the inner tank; the cleaning assembly comprises an ultrasonic generation unit and a plurality of vibration plates. The ultrasonic generation unit is arranged at the bottom of the shell. The vibration plates are arranged at the bottom of the inner groove. The heating assembly comprises a plurality of first heating units and a plurality of second heating units, and the first heating units are arranged in the inner groove; and the plurality of second heating units are arranged in an interlayer space between the shell and the inner groove. The heating assembly of the efficient cleaning device for the release film anilox roller is used for heating the interior of the inner groove and an interlayer space between the shell and the inner groove; the cleaning assembly is used for cleaning the anilox roller under the preset temperature condition.

Description

Technical Field

[0001] This utility model relates to the technical field of roller cleaning devices, and in particular to a high-efficiency cleaning device for release film anilox rollers. Background Technology

[0002] Anilox rollers are key components in certain release film coating processes. Their surface features a precise network of tiny cells for accurate coating transfer. As printing precision requirements increase, the line count (number of cells per unit length) of anilox rollers is rising, and the cell size is becoming increasingly smaller (reaching tens of micrometers). Over time, anilox rollers become clogged with residues of coatings, resins, and dust, leading to uneven material transfer and decreased coating quality. Therefore, regular and efficient cleaning is crucial for maintaining coating efficiency and quality. Existing anilox roller cleaning methods include chemical immersion cleaning, mechanical brushing, ultrasonic cleaning, and high-pressure water jet cleaning. For ultrasonic cleaning equipment used for anilox rollers, temperature control is a significant factor affecting the cleaning effect.

[0003] However, existing ultrasonic cleaning equipment for anilox rollers typically only heats and controls the temperature of the cleaning fluid inside the cleaning tank, making it difficult to guarantee the temperature maintenance and uniformity of the cleaning fluid. Utility Model Content

[0004] Therefore, it is necessary to provide a high-efficiency cleaning device for release film anilox rollers, addressing the technical problem of insufficient cleaning fluid temperature control in existing anilox roller cleaning devices.

[0005] A high-efficiency cleaning device for release film anilox rollers includes a support, a housing, an inner tank, a heating component, and a cleaning component. The support is configured as a frame structure with a preset internal space. The housing is fitted onto the outer surface of the support, and the inner tank is installed inside the support, thereby forming a jacket structure between the housing and the inner tank. The heating component is located inside the housing and inside the inner tank. The cleaning component is located in the inner tank.

[0006] The cleaning assembly includes an ultrasonic generating unit and several vibrating plates. The ultrasonic generating unit is located at the bottom of the outer casing; the several vibrating plates are located at the bottom of the inner tank; and the ultrasonic generating unit is connected to the several vibrating plates respectively.

[0007] The heating assembly includes a plurality of first heating units and a plurality of second heating units, wherein the plurality of first heating units are disposed inside the inner tank; and the plurality of second heating units are disposed in the interlayer space between the outer shell and the inner tank.

[0008] In one embodiment, the cleaning assembly further includes a mounting frame, a plurality of shafts, and a plurality of rollers. The mounting frame is disposed at the bottom of the inner tank; the plurality of shafts are rotatably mounted on the top of the mounting frame; and each shaft is fitted with a plurality of rollers.

[0009] In one embodiment, the aforementioned shafts extend and are arranged along the length of the mounting frame, and each pair of shafts are arranged parallel to each other on both sides of the mounting frame.

[0010] In one embodiment, the cleaning assembly further includes a motor disposed at one end of the inner tank, and the output shaft of the motor extends through the tank wall into the interior of the inner tank.

[0011] In one embodiment, the mounting bracket is provided with a plurality of receiving slots corresponding to a plurality of vibrating plates, and the plurality of receiving slots are arranged along the length direction of the mounting bracket on the bottom side of a plurality of shafts.

[0012] In one embodiment, the aforementioned vibrating plates are respectively installed into a plurality of receiving slots.

[0013] In one embodiment, the inner groove is provided with a plurality of mounting slots, which are disposed on the inner wall surfaces on both sides of the inner groove.

[0014] In one embodiment, the aforementioned first heating units are respectively installed in a plurality of mounting slots.

[0015] In one embodiment, the aforementioned plurality of second heating units are mounted on a bracket.

[0016] In one embodiment, the cleaning assembly further includes a drain pipe, one end of which is connected to the bottom wall of the inner tank, and the other end of which extends through to the outside of the outer casing.

[0017] In one embodiment, the drain pipe is provided with a ball valve, which is located at the end of the drain pipe extending to the outside of the housing.

[0018] In one embodiment, the aforementioned housing is provided with a plurality of doors, which are installed on both sides of the housing.

[0019] The aforementioned high-efficiency cleaning device for release film anilox rollers heats the interior of the inner tank and the space between the outer shell and the inner tank using a heating component. The cleaning component is located within the inner tank; when the anilox roller to be cleaned is placed in the inner tank, the cleaning component cleans the anilox roller under a preset temperature condition. The cleaning component includes an ultrasonic generating unit and several vibrating plates. Thus, the high-efficiency cleaning device for release film anilox rollers of this invention performs ultrasonic cleaning on the anilox roller placed inside the inner tank using several vibrating plates. Specifically, the heating component includes several first heating units and several second heating units. The first heating units are located inside the inner tank to heat the cleaning fluid inside the inner tank to a preset temperature. The second heating units are located in the space between the outer shell and the inner tank to heat the air in the space to a preset temperature, thereby maintaining the temperature of the cleaning fluid inside the inner tank and improving the cleaning effect of the cleaning component on the anilox roller. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of a high-efficiency cleaning device for release film anilox rollers in one embodiment;

[0021] Figure 2 This is an exploded structural diagram of a high-efficiency cleaning device for release film anilox rollers in one embodiment.

[0022] Figure 3 This is a partial exploded structural diagram of a high-efficiency cleaning device for release film anilox rollers in one embodiment. Detailed Implementation

[0023] To make the above-mentioned objects, features, and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below.

[0024] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0025] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0026] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0027] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0028] It should be noted that when an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.

[0029] Please see Figures 1 to 3This utility model discloses a high-efficiency cleaning device for release film anilox rollers. The high-efficiency cleaning device for release film anilox rollers includes a support 100, a shell 200, an inner groove 300, a heating component, and a cleaning component. The support 100 is configured as a frame structure with a preset internal space. The shell 200 is fitted onto the outer surface of the support 100, and the inner groove 300 is installed inside the support 100, thereby forming a jacket structure between the shell 200 and the inner groove 300. The heating component is disposed inside the shell 200 and inside the inner groove 300, thereby heating the inner groove 300 and the space between the shell 200 and the inner groove 300. The cleaning component is disposed in the inner groove 300. When the anilox roller to be cleaned is placed in the inner groove 300, the cleaning component cleans the anilox roller under preset temperature conditions. Specifically, the cleaning assembly includes an ultrasonic generating unit 410 and several vibrating plates 420. The ultrasonic generating unit 410 is disposed at the bottom of the outer casing 200; the several vibrating plates 420 are disposed at the bottom of the inner tank 300. The ultrasonic generating unit 410 is connected to the several vibrating plates 420 respectively. Thus, the high-efficiency cleaning device for release film anilox rollers of this invention performs ultrasonic cleaning on the anilox rollers placed inside the inner tank 300 through the several vibrating plates 420. Specifically, the heating assembly includes several first heating units 510 and several second heating units 520. The several first heating units 510 are disposed inside the inner tank 300 to heat the cleaning fluid inside the inner tank 300 to a preset temperature. The several second heating units 520 are disposed in the interlayer space between the outer casing 200 and the inner tank 300 to heat the air in the interlayer to a preset temperature, thereby maintaining the temperature of the cleaning fluid inside the inner tank 300 and keeping the cleaning fluid at a constant temperature, thereby improving the cleaning effect of the cleaning assembly on the anilox rollers.

[0030] Furthermore, the cleaning assembly also includes a mounting frame 430, several shafts 440, and several idlers 450. The mounting frame 430 is located at the bottom of the inner tank 300; the several shafts 440 are rotatably mounted on the top of the mounting frame 430; each shaft 440 is fitted with several idlers 450, so that the several shafts 440 combined with the several idlers 450 can support the anilox roller to be cleaned. At the same time, based on the rotatable function of the several shafts 440 relative to the mounting frame 430, the anilox roller can rotate freely during the cleaning process, thereby further improving the cleaning effect.

[0031] Specifically, several shafts 440 extend and are arranged along the length of the mounting frame 430, and each pair of shafts 440 are arranged parallel to each other on both sides of the mounting frame 430. Thus, the anilox roller can be placed on the top side of the two parallel shafts 440 and supported by the corresponding several support rollers 450. This ensures that the anilox roller receives stable support while facilitating its free rotation.

[0032] In one embodiment, the cleaning assembly further includes a motor 460, which is disposed at one end of the inner tank 300. The output shaft of the motor 460 extends through the tank wall of the inner tank 300 into the interior of the inner tank 300. Thus, the anilox roller placed inside the inner tank 300 can be connected to the output shaft of the motor 460, enabling the motor 460 to drive the anilox roller to rotate in conjunction with several vibrating plates 420 for efficient ultrasonic cleaning.

[0033] In one embodiment, the mounting frame 430 is provided with a plurality of receiving grooves a corresponding to a plurality of vibrating plates 420. The plurality of receiving grooves a are arranged along the length direction of the mounting frame 430 on the bottom side of a plurality of shafts 440. Based on this, the plurality of vibrating plates 420 are respectively installed into the plurality of receiving grooves a, so that the plurality of vibrating plates 420 can perform ultrasonic cleaning on the anilox roller on its top side using cleaning fluid as a medium.

[0034] Furthermore, the inner tank 300 is provided with a plurality of mounting slots b, which are disposed on the inner wall surfaces on both sides of the inner tank 300. Based on this, a plurality of first heating units 510 are respectively installed in the plurality of mounting slots b, thereby enabling the plurality of first heating units 510 to heat the cleaning fluid inside the inner tank 300. In addition, in one embodiment, a plurality of second heating units 520 are installed on the bracket 100 to heat the gas environment in the interlayer space between the outer shell 200 and the inner tank 300.

[0035] Furthermore, the cleaning assembly also includes a drain pipe 470, one end of which is connected to the bottom wall of the inner tank 300, and the other end of which extends and penetrates to the outside of the outer casing 200, so that the cleaning solution after cleaning can be discharged to the outside of the outer casing 200 through the drain pipe 470. In one embodiment, the drain pipe 470 is provided with a ball valve 471, which is located at the end of the drain pipe 470 extending to the outside of the outer casing 200, to control the opening and closing of the drain pipe 470.

[0036] Furthermore, the outer casing 200 is provided with a number of doors 210, which are installed on both sides of the outer casing 200. Each door 210 can be opened to connect to the interior of the outer casing 200, so as to facilitate the maintenance of the inner tank 300, the heating component and the bracket 100.

[0037] In summary, the high-efficiency cleaning device for release film anilox rollers disclosed in this invention heats the interior of the inner tank and the interlayer space between the outer shell and the inner tank using a heating component. The cleaning component is located within the inner tank, and when the anilox roller to be cleaned is placed in the inner tank, the cleaning component cleans the anilox roller under a preset temperature condition. The cleaning component includes an ultrasonic generating unit and several vibrating plates, thus, the high-efficiency cleaning device for release film anilox rollers of this invention performs ultrasonic cleaning on the anilox roller placed inside the inner tank using several vibrating plates. Specifically, the heating component includes several first heating units and several second heating units. The first heating units are located inside the inner tank to heat the cleaning fluid inside the inner tank to a preset temperature; the second heating units are located in the interlayer space between the outer shell and the inner tank to heat the air in the interlayer to a preset temperature, thereby maintaining the temperature of the cleaning fluid inside the inner tank and improving the cleaning effect of the cleaning component on the anilox roller.

[0038] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0039] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A high-efficiency cleaning device for release film anilox rollers, characterized in that, include: The system comprises a support frame, an outer shell, an inner tank, a heating component, and a cleaning component. The support frame is configured as a frame structure with an internal space of a preset size. The outer shell is fitted onto the outer surface of the support frame, and the inner tank is installed inside the support frame, thereby forming a jacket structure between the outer shell and the inner tank. The heating component is disposed inside the outer shell and inside the inner tank. The cleaning component is disposed in the inner tank. The cleaning assembly includes an ultrasonic generating unit and several vibrating plates. The ultrasonic generating unit is disposed at the bottom of the outer shell; the several vibrating plates are disposed at the bottom of the inner tank; the ultrasonic generating unit is connected to the several vibrating plates respectively. The heating assembly includes a plurality of first heating units and a plurality of second heating units, wherein the plurality of first heating units are disposed inside the inner groove; and the plurality of second heating units are disposed in the interlayer space between the outer shell and the inner groove.

2. The high-efficiency cleaning device for release film anilox rollers according to claim 1, characterized in that, The cleaning assembly also includes a mounting frame, several shafts, and several rollers. The mounting frame is disposed at the bottom of the inner tank; the several shafts are rotatably mounted on the top of the mounting frame; and each shaft is fitted with several rollers.

3. The high-efficiency cleaning device for release film anilox rollers according to claim 2, characterized in that, Several shafts extend and are arranged along the length of the mounting frame, and each pair of shafts are arranged parallel to each other on both sides of the mounting frame.

4. The high-efficiency cleaning device for release film anilox rollers according to claim 3, characterized in that, The cleaning assembly also includes a motor, which is disposed at one end of the inner tank, and the output shaft of the motor extends through the tank wall into the interior of the inner tank.

5. The high-efficiency cleaning device for release film anilox rollers according to claim 4, characterized in that, The mounting frame is provided with a plurality of receiving slots corresponding to the plurality of vibrating plates, and the plurality of receiving slots are arranged along the length direction of the mounting frame on the bottom side of the plurality of shafts.

6. The high-efficiency cleaning device for release film anilox rollers according to claim 5, characterized in that, The aforementioned vibrating plates are respectively installed into the aforementioned receiving slots.

7. The high-efficiency cleaning device for release film anilox rollers according to claim 6, characterized in that, The inner groove is provided with a plurality of mounting slots, which are disposed on the inner wall surfaces on both sides of the inner groove.

8. The high-efficiency cleaning device for release film anilox rollers according to claim 7, characterized in that, A plurality of the first heating units are respectively installed in a plurality of the mounting slots.

9. The high-efficiency cleaning device for release film anilox rollers according to claim 8, characterized in that, Several of the second heating units are mounted on the bracket.

10. The high-efficiency cleaning device for release film anilox rollers according to claim 9, characterized in that, The cleaning assembly also includes a drain pipe, one end of which is connected to the bottom wall of the inner tank, and the other end of which extends through to the outside of the outer casing.

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