Gear hanging device
By designing a gear suspension device and using a separation and limiting mechanism to suspend the gears on the support rod, the problem of poor cleaning effect caused by gear accumulation is solved, and thorough and efficient cleaning of the gear surface is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- BOLU TRANSMISSION (JIANGSU) CO LTD
- Filing Date
- 2025-04-21
- Publication Date
- 2026-05-05
AI Technical Summary
In existing gear cleaning devices, gears accumulate in the cleaning basket, preventing the gear surface from fully contacting the cleaning fluid, resulting in poor cleaning performance.
Design a gear hanging device that suspends gears on a support rod by setting a separating mechanism and a limiting mechanism, ensuring that there is enough space between adjacent gears to contact the cleaning fluid, and can suspend multiple layers of gears for cleaning at the same time.
It improves the effectiveness and efficiency of gear cleaning, ensures that the gear surface is fully in contact with the cleaning fluid, and enhances the cleaning quality.
Smart Images

Figure CN224195555U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of gear cleaning devices, specifically to a gear hanging device. Background Technology
[0002] When gears are in operation, friction between metal surfaces can generate tiny debris, or dust and grit from the external environment can enter the gearbox, causing gear contamination. Alternatively, deteriorated lubricating oil or sludge and carbon deposits formed at high temperatures can adhere to the gears, also leading to contamination. In any of these cases, gear performance will decline; therefore, gear cleaning is a crucial part of mechanical maintenance.
[0003] Currently, most existing gear cleaning equipment is modified from cleaning baskets. The baskets are equipped with partitions, and the gears to be cleaned are placed in the baskets. This method is inefficient and the accumulation of gears prevents the gear surfaces from fully contacting the cleaning fluid, resulting in poor cleaning effect. The dirt on the gear surfaces cannot be fully removed, affecting the use of the gears. Utility Model Content
[0004] To address the aforementioned problems, this utility model provides a gear hanging device to solve the problem in the prior art where gears accumulate in the cleaning basket, resulting in insufficient contact between the gear surface and the cleaning fluid, thus leading to poor cleaning effect.
[0005] This utility model is achieved using the following technical solution: a gear hanging device, including a mounting rod, a suspension arm for hanging is installed on the top of the mounting rod, a plurality of horizontally arranged support rods are fixedly installed on the mounting rod, a plurality of separation mechanisms for separating two adjacent gears are provided on the support rods, and a limiting mechanism for preventing the gears from falling off is installed at the end of the support rod away from the mounting rod.
[0006] The above structure allows the gears to be directly hung on the support rod in the device, and sufficient space can be left between two adjacent gears to ensure that the gears can fully contact the cleaning fluid during the rinsing process, thereby improving the cleaning effect of the gears.
[0007] Preferably, the mounting rod is a rectangular rod, with one end of a support rod fixedly mounted on each of the four sides of the mounting rod. A limiting mechanism is fixedly mounted on the other end of the support rod. The support rod has several layers on the mounting rod, with four support rods in each layer, forming a cross shape. By setting up several layers of support rods, this device can ensure the gear suspension interval while also cleaning multiple gears at once, thus improving both the gear cleaning effect and cleaning efficiency.
[0008] Preferably, the separating mechanism includes a plurality of separating nuts fixedly installed on the top of the support rod, with the number of separating nuts in each layer decreasing from top to bottom. The separating nuts effectively prevent gear movement, and the decreasing number of separating nuts from top to bottom allows the device to adapt to gears of different sizes, thus enhancing its applicability.
[0009] Preferably, the limiting mechanism includes a limiting nut fixedly installed on the top of the support rod, and a limiting bolt is screwed onto the limiting nut. The limiting bolt effectively prevents the gear from detaching from the support rod during the flushing process.
[0010] Preferably, the support rod has a plurality of limiting grooves arranged in an array along its length. The separating mechanism includes a separating sleeve fitted onto the support rod and capable of sliding laterally along its length. A slider capable of sliding up and down is installed inside the separating sleeve, and a plurality of limiting blocks capable of engaging with the limiting grooves are fixedly installed on the slider. By configuring the separating sleeve and the slider, the lateral position of the separating mechanism can be adjusted, thereby adapting to different gear sizes and increasing the applicability of the device.
[0011] Preferably, the limiting block has a second through hole, and a fixing block passing through the second through hole is fixedly installed inside the partition sleeve, with the fixing block overlapping the support rod. The partition sleeve is installed by the overlap between the fixing block and the support rod. In addition, the fixing block can also prevent the slider from sliding excessively upward.
[0012] Preferably, the limiting groove is located at the bottom of the support rod, the bottom of the second through hole is a first arc surface, the bottom of the fixing block is a second arc surface, and the support rod is a cylindrical rod. When the slider is at its highest position, both the first and second arc surfaces are in contact with the support rod; the limiting block is fixedly installed on the first arc surface. The arrangement of the first and second arc surfaces in contact with the support rod ensures that the separating mechanism is more stably fixed when the limiting block is inserted into the limiting groove.
[0013] Preferably, a spring is provided between the bottom end of the slider and the separator sleeve, and the top of the slider extends upward to the top of the separator sleeve. The spring allows the limiting block in this device to automatically engage with the limiting groove, locking the separator mechanism. Furthermore, the upward extension of the top of the slider allows the separator mechanism to be unlocked by pressing down on the slider, thus facilitating the horizontal sliding of the separator mechanism.
[0014] Preferably, the bottom of the separator sleeve is provided with several drainage holes. The drainage holes can prevent water from accumulating inside the separator sleeve.
[0015] Preferably, the limiting mechanism includes a limiting plate fixedly installed at the end of the support rod away from the mounting rod. The limiting plate prevents the gear from disengaging from the support rod during the washing process.
[0016] In summary, the beneficial effects of this utility model are as follows:
[0017] By incorporating several separating mechanisms on the support rod, gears can be hung on the support rod during the cleaning process. Adjacent gears are separated by these mechanisms, ensuring sufficient distance between them and allowing for optimal contact between the gears and the cleaning fluid, thus improving the cleaning effect. Furthermore, the mounting rod is equipped with several support rods, allowing for the simultaneous suspension of multiple layers of gears. This not only maintains cleaning quality but also increases the number of gears that can be cleaned, thereby improving the efficiency of gear cleaning. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of the first embodiment of the present utility model;
[0019] Figure 2 This is a schematic diagram of the structure of the second embodiment of the present utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the partition mechanism and the support rod in the second embodiment;
[0021] Figure 4 This is a schematic diagram of the separation mechanism in the second embodiment;
[0022] Figure 5 This is a cross-sectional view of the partition mechanism in the second embodiment;
[0023] Figure 6 for Figure 3 A magnified view of a portion of area "A" in the image.
[0024] In the diagram: 1-Mounting rod; 2-Suspension arm; 3-Support rod; 4-Separating nut; 5-Limiting nut; 6-Limiting bolt; 7-Limiting plate; 8-Separating sleeve; 9-Slider; 10-First through hole; 11-Limiting block; 12-Second through hole; 13-Fixing block; 14-Spring; 15-First arc surface; 16-Second arc surface; 17-Limiting groove; 18-Drainage hole. Detailed Implementation
[0025] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit its scope.
[0026] In the description of this application, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0027] The following is a description of preferred embodiments of the present invention in conjunction with the accompanying drawings. Example 1:
[0028] like Figure 1 As shown, this utility model provides a gear hanging device, including a mounting rod 1. A suspension arm 2 for hanging is installed on the top of the mounting rod 1. Specifically, the suspension arm 2 is inverted "U" shape. A hook is installed in the cleaning chamber so that the suspension arm 2 can be hung on the hook to realize the installation of this device. Several horizontally arranged support rods 3 are fixedly installed on the side wall of the mounting rod 1. Each support rod 3 is provided with several separating mechanisms for separating two adjacent gears. A limiting mechanism for preventing gears from falling off is installed at the end of the support rod 3 away from the mounting rod 1.
[0029] The installation method between the suspension arm 2 and the mounting rod 1 can be either rotational or fixed. In this embodiment, a fixed installation is used.
[0030] In this embodiment, the mounting rod 1 is a rectangular rod, and one end of the support rod 3 is fixedly installed on each of the four sides of the mounting rod 1. The other end of the support rod 3 is fixedly installed with a limiting mechanism. The support rod 3 has several layers on the mounting rod 1, with four in each layer. The support rods 3 located on the same layer are in a cross shape.
[0031] The separating mechanism includes several separating nuts 4 fixedly installed on the top of the support rod 3, with the number of separating nuts 4 decreasing from top to bottom in each layer. The limiting mechanism includes limiting nuts 5 fixedly installed on the top of the support rod 3, with limiting bolts 6 screwed onto the limiting nuts 5.
[0032] The support rod 3, the partition mechanism, and the limiting mechanism located at the front and rear positions are symmetrically arranged, as are the support rod 3, the partition mechanism, and the limiting mechanism located at the left and right positions.
[0033] In this embodiment, the structure of the hanging rod is simple, and all the materials used can be welded from scrap materials. The distance between the upper and lower support rods 3 and the distance between adjacent separator bolts can be welded according to actual needs.
[0034] When using it, first hang the gear on the corresponding support rod 3 according to its size, and then hang the suspension arm 2 on the hook in the cleaning chamber for rinsing. Example 2:
[0035] like Figure 2 , Figure 3 , Figure 4 , Figure 6 As shown, the structure of the mounting rod 1 and the suspension arm 2 in this embodiment is exactly the same as that in Embodiment 1, and the arrangement of the support rod 3 is also the same, so it will not be described in detail here. The difference between this embodiment and Embodiment 1 is that: a plurality of limiting grooves 17 are arranged in an array along the length direction of the support rod 3, and the separating mechanism includes a separating sleeve 8 that is sleeved on the support rod 3 and can slide laterally along the length direction of the support rod 3. A slider 9 that can slide up and down is installed in the separating sleeve 8, and a plurality of limiting blocks 11 that can be inserted into the limiting grooves 17 are fixedly installed on the slider 9.
[0036] The separator sleeve 8 has a first through hole 10 through which the support rod 3 passes. The size of the first through hole 10 is slightly larger than that of the support rod. It is only necessary to ensure that the normal sliding of the separator sleeve 8 is not affected and that the separator sleeve 8 does not shake during rinsing.
[0037] like Figure 4 , Figure 5 , Figure 6 As shown, a second through hole 12 is provided on the limiting block 11, and a fixing block 13 passing through the second through hole 12 is fixedly installed inside the partition sleeve 8. The fixing block 13 overlaps the support rod 3.
[0038] The bottom of the second through hole 12 is the first arc surface 15, the bottom of the fixing block 13 is the second arc surface 16, and the support rod 3 is a cylindrical rod. When the slider 9 is at the top, both the first arc surface 15 and the second arc surface 16 are in contact with the support rod 3.
[0039] In this embodiment, the limiting groove 17 is located at the bottom of the support rod 3, and the limiting block 11 is fixedly installed on the first arc surface 15. When the slider 9 is at the top, the limiting block 11 is inserted into the limiting groove 17.
[0040] A spring 14 is provided between the bottom end of the slider 9 and the separator sleeve 8, and the top of the slider 9 extends upward to the top of the separator sleeve 8.
[0041] To prevent the cleaning fluid from flowing into the separator sleeve 8 through the gaps and accumulating therein during cleaning, several drainage holes 18 are provided at the bottom of the separator sleeve 8.
[0042] In this embodiment, the limiting mechanism includes a limiting plate 7 fixedly installed on the end of the support rod 3 away from the mounting rod 1.
[0043] Although the limiting mechanism in this embodiment has a different structure from the limiting mechanism in the first embodiment, its function is the same. Both are to prevent the gear from jumping up and down due to water pressure during the rinsing process, which would cause the gear to disengage from the support rod 3 and affect the normal cleaning process.
[0044] In this embodiment, since the position of the partition mechanism can be adjusted at any time, the number of partition mechanisms on each layer can be the same. When the gears need to be cleaned, the slider 9 is pressed according to the size of the gears, and the partition sleeve 8 is moved horizontally to adjust the interval distance. Then, the gears to be cleaned are hung on the support rod 3, and adjacent gears are separated by the partition sleeve 8. After all the gears are hung, the suspension arm is hung on the hook in the cleaning chamber for rinsing.
[0045] Although this embodiment has a more complex structure than the first embodiment, its applicability is stronger because its partitioning mechanism can be adjusted arbitrarily.
[0046] Furthermore, this invention is described from the perspective of cleaning gears, but the device is not limited to cleaning gears. Any tooling that needs to be cleaned and can be suspended on this device can be cleaned using this device.
[0047] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and substitutions can be made without departing from the technical principles of the present utility model, and these improvements and substitutions should also be considered within the protection scope of the present utility model.
Claims
1. A gear suspension device, characterized in that, The device includes a mounting rod (1), on the top of which is a suspension arm (2) for hanging. Several horizontally arranged support rods (3) are fixedly mounted on the mounting rod (1). Several separation mechanisms for separating two adjacent gears are provided on the support rods (3). A limiting mechanism for preventing gears from falling off is installed at the end of the support rod (3) away from the mounting rod (1). The mounting rod (1) is a rectangular rod. One end of the support rod (3) is fixedly mounted on each of the four sides of the mounting rod (1). A limiting mechanism is fixedly mounted on the other end of the support rod (3). The mechanism includes a support rod (3) with several layers on the mounting rod (1), with four layers in each layer. The support rods (3) on the same layer are arranged in a "+" shape. Several limiting grooves (17) are arranged in an array along the length direction of the support rod (3). The separating mechanism includes a separating sleeve (8) that is sleeved on the support rod (3) and can slide laterally along the length direction of the support rod (3). A slider (9) that can slide up and down is installed in the separating sleeve (8). Several limiting blocks (11) that can be inserted into the limiting grooves (17) are fixedly installed on the slider (9).
2. The gear suspension device according to claim 1, characterized in that, The separation mechanism includes a number of separation nuts (4) fixedly installed on the top of the support rod (3), with the number of separation nuts (4) in each layer decreasing sequentially from top to bottom.
3. The gear suspension device according to claim 2, characterized in that, The limiting mechanism includes a limiting nut (5) fixedly installed on the top of the support rod (3), and a limiting bolt (6) is screwed onto the limiting nut (5).
4. The gear suspension device according to claim 1, characterized in that, The limiting block (11) is provided with a second through hole (12), and a fixing block (13) passing through the second through hole (12) is fixedly installed on the inner side of the partition sleeve (8). The fixing block (13) overlaps on the support rod (3).
5. The gear suspension device according to claim 4, characterized in that, The limiting groove (17) is located at the bottom of the support rod (3), the bottom of the second through hole (12) is the first arc surface (15), the bottom of the fixing block (13) is the second arc surface (16), the support rod (3) is a cylindrical rod, when the slider (9) is at the top, the first arc surface (15) and the second arc surface (16) are both in contact with the support rod (3); the limiting block (11) is fixedly installed on the first arc surface (15).
6. The gear suspension device according to claim 5, characterized in that, A spring (14) is provided between the bottom end of the slider (9) and the separator sleeve (8), and the top of the slider (9) extends upward to the top of the separator sleeve (8).
7. The gear suspension device according to claim 1, characterized in that, The bottom of the separator sleeve (8) is provided with several drainage holes (18).
8. The gear suspension device according to claim 1, characterized in that, The limiting mechanism includes a limiting plate (7) fixedly installed on the end of the support rod (3) away from the mounting rod (1).