A device for fault inspection of photovoltaic panels of a solar photovoltaic power plant
By designing a photovoltaic panel fault inspection device that adapts to different tilt angles, adjusting the angle and height of the infrared scanner, cleaning dust, and marking fault points, the problem of poor adaptability of existing devices is solved, the detection accuracy and inspection efficiency are improved, and power generation efficiency and fault handling convenience are ensured.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- ANHUI YONGXUAN ENERGY TECHNOLOGY CO LTD
- Filing Date
- 2025-10-11
- Publication Date
- 2026-05-12
AI Technical Summary
Existing photovoltaic panel inspection devices cannot be adapted to photovoltaic panels with different tilt angles, resulting in limited detection accuracy and application range.
A photovoltaic panel fault inspection device was designed, comprising a frame, an infrared scanner, a toothed plate, a drive component, an adjustment component, and a cleaning component. The adjustment component adjusts the scanning angle and height of the infrared scanner, the cleaning component cleans the dust on the surface of the photovoltaic panel, and the marking component marks the faulty photovoltaic panel.
It improves the accuracy of photovoltaic panel testing and the application range of inspection devices, enhances inspection efficiency and functionality, and ensures the power generation efficiency of photovoltaic panels and convenient repair of faulty photovoltaic panels.
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Figure CN121333228B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of photovoltaic power generation equipment, in particular to a photovoltaic panel fault inspection device for a solar photovoltaic power station. BACKGROUND
[0002] A solar photovoltaic power station is a power generation facility that directly converts light energy into electrical energy using solar cells. Photovoltaic panel inspection in a solar photovoltaic power station is an important step to ensure efficient and safe operation of the power station, which aims to promptly identify potential faults and hidden dangers (such as hot spot effect, hidden cracks, loose wiring, etc.), and to ensure power generation efficiency and equipment life.
[0003] For example, the Chinese patent application with publication number CN222996520U discloses a photovoltaic panel fault inspection device for a photovoltaic power station. The device uses an infrared thermal imaging instrument and a high-definition camera to quickly detect abnormalities in the photovoltaic panel and its surroundings, improving the effectiveness of the inspection. The device also uses a body and a loudspeaker to quickly locate abnormalities after detection. A miniature motor and a cleaning rod are used to clean the lens of the high-definition camera at regular intervals, improving the effectiveness of subsequent inspections.
[0004] The existing photovoltaic panel inspection device typically uses infrared imaging technology to scan and detect temperature differences on the surface of the photovoltaic panel. To improve detection accuracy, the height of the infrared detector is adjusted to detect photovoltaic panels of different heights. However, in actual work, the installation of photovoltaic panels usually maintains a certain horizontal inclination, and the installation inclination at different latitudes also has certain differences. To adjust the scanning angle of the infrared detector, the existing inspection device cannot adapt to photovoltaic panels of different inclinations, which limits its range of application. SUMMARY
[0005] The present application aims to provide a photovoltaic panel fault inspection device for a solar photovoltaic power station that can solve the problems mentioned in the background.
[0006] In order to achieve the above object, the present application provides the following technical scheme: a photovoltaic panel fault inspection device for a solar photovoltaic power station, comprising a rack and an infrared scanner, a toothed plate for supporting the infrared scanner is arranged on the upper side of the rack, a drive assembly is arranged on the lower side of the rack, the drive assembly is used to drive the rack to move linearly along the surface of the photovoltaic panel, an adjusting assembly is arranged between the toothed plate and the rack, the adjusting assembly comprises an ear plate fixedly connected to the outer surface of the upper end of the rack, a driven shaft is rotatably connected between the two groups of ear plates, a magnetic ring is fixedly connected to the outer surface of the driven shaft, a gear one is magnetically connected to the outer surface of the magnetic ring, the gear one is in meshing transmission connection with the toothed plate, a support tube is fixedly connected to the outer surface of the driven shaft, and the toothed plate is located inside the support tube and is in sliding connection with the support tube.
[0007] Preferably, a motor is fixedly connected to the outer surface of the left end of the ear plate, a driving shaft is fixedly connected to the rear end of the output shaft of the motor, the driving shaft penetrates between the two groups of ear plates and is rotatably connected with the ear plates, a gear two is fixedly connected to the outer surface of the driving shaft, the gear two is in meshing transmission connection with the gear one, a supporting plate is fixedly connected to the outer surface of the upper end of the toothed plate, and the outer surface of the right end of the supporting plate is fixedly connected with the infrared scanner.
[0008] Preferably, a telescopic assembly is arranged on the outer side of the support tube, the telescopic assembly comprises a magnetic sleeve fixedly connected to the inner surface of the ear plate, the magnetic sleeve is sleeved on the outer side of the driven shaft, the end of the magnetic sleeve away from the ear plate is in contact with the outer surface of the support tube, the upper and lower ends of the support tube are both in an open shape, and the support tube is made of a hollow rectangular tube.
[0009] Preferably, the drive assembly comprises an installation plate fixedly connected to the outer surface of the lower end of the rack, a driving rod is rotatably connected to the outer surface of the installation plate through a bearing, the number of the driving rods is two and they are distributed in parallel, driving wheels are fixedly connected to the front and rear ends of the driving rods, and the outer surface of the driving wheels is in meshing transmission connection with a caterpillar belt.
[0010] Preferably, a fixed plate is fixedly connected to the outer surface of the right end of the rack, a motor is fixedly connected to the outer surface of the fixed plate, the output shaft of the motor is fixedly connected with the right driving rod, the motor is a double-shaft motor, and the caterpillar belt is made of elastic rubber material.
[0011] Preferably, a cleaning assembly is arranged on the left side of the fixed plate, the cleaning assembly comprises a protective cover fixedly connected to the outer surface of the left end of the fixed plate, a guide groove is formed in the outer surface of the protective cover and penetrates through the protective cover, a supporting rod is in sliding connection with the inner side of the guide groove, a brush roller is fixedly connected to the outer surface of the supporting rod, and the outer surface of the brush roller is in rotational contact with the outer surface of the upper end of the photovoltaic panel.
[0012] Preferably, the drive rod on the right side is symmetrically fixedly connected to movable rods at both ends, and the front ends of the movable rod and the support rod are fixedly connected to synchronous pulleys. The outer surfaces of the synchronous pulleys are meshed with synchronous belts. The brush roller is made of soft brush, and the guide groove is arc-shaped, with the center of the guide groove coinciding with the axis of the movable rod.
[0013] Preferably, a marking assembly is provided inside the protective cover. The marking assembly includes a movable sleeve fixedly connected to the outer surface of the movable rod. A swing rod is rotatably connected to the outer surface of the movable sleeve. The swing rod passes through the interior of the protective cover and is rotatably connected to the support rod. A limiting groove is formed through the outer surface of the fixed plate. An electric push rod is fixedly connected to the lower side of the inner surface of the limiting groove. The output end of the electric push rod slides in contact with the lower outer surface of the swing rod.
[0014] Preferably, a squeezing sleeve is fixedly connected to the inner surface of the guide groove, a liquid storage cavity is embedded in the inner side of the protective cover, the inside of the squeezing sleeve is connected to the liquid storage cavity, the squeezing sleeve is made of elastic wear-resistant material, and a liquid inlet groove is formed through the outer surface of the upper end of the protective cover, the lower end of the liquid inlet groove is connected to the inside of the liquid storage cavity.
[0015] Preferably, a one-way valve is fixedly connected to the inner side of the liquid inlet tank, a liquid outlet tank is opened through the outer surface of the lower end of the protective cover, a pressure nozzle is fixedly connected to the inner side of the liquid outlet tank, the liquid storage chamber is filled with water-soluble pigment, the support rod slides in contact with the outer surface of the extrusion sleeve, and the swing rod slides in contact with the inner surface of the limiting groove.
[0016] Compared with the prior art, the beneficial effects of the present invention are:
[0017] 1. This solution uses an adjustment component to rotate the toothed plate and infrared scanner around the passive axis via a support tube, thereby adjusting the scanning angle of the infrared scanner. This helps to maintain the angle between the infrared scanner and the photovoltaic panel within an appropriate range, thus effectively improving the detection accuracy of the photovoltaic panel and expanding the application range of the inspection device.
[0018] 2. This solution incorporates a cleaning component. As the brush roller rotates, it comes into contact with the upper surface of the photovoltaic panel. The soft brush roller can clean the dust on the photovoltaic panel surface, effectively reducing the impact of dust on the photovoltaic panel's light reception efficiency. This, in turn, can ensure the power generation efficiency of the photovoltaic module to a certain extent. By cleaning the photovoltaic panel surface simultaneously during the inspection process, the efficiency of photovoltaic panel inspection and cleaning can be effectively improved, and the functionality of the inspection device can also be enhanced.
[0019] 3. This solution uses a marking component. The pigment inside the liquid outlet tank is sprayed downward through a pressure nozzle under pressure. The sprayed pigment can mark the faulty photovoltaic panel, making it easier for maintenance personnel to accurately repair and replace the faulty photovoltaic panel. The pigment is made of water-soluble material and can be quickly cleaned with water, thus effectively reducing the impact of the pigment on the photosensitive accuracy of the photovoltaic panel. Attached Figure Description
[0020] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0021] Figure 1 This is a schematic diagram of the overall structure of the present invention. Figure 1 ;
[0022] Figure 2 This is a front view of the overall structure of the present invention;
[0023] Figure 3 This is a schematic diagram of the overall structure of the present invention. Figure 2 ;
[0024] Figure 4 This is a partial structural cross-sectional view of the present invention;
[0025] Figure 5 For the present invention Figure 2 Sectional view along line A;
[0026] Figure 6 For the present invention Figure 4 Enlarged view of point B in the middle;
[0027] Figure 7 This is a schematic diagram of the electric push rod and limiting groove structure of the present invention.
[0028] Explanation of reference numerals in the attached figures:
[0029] 11. Frame; 12. Fixing plate; 13. Protective cover; 14. Ear plate; 15. Drive rod; 16. Mounting plate; 17. Drive wheel; 18. Track; 19. Motor; 20. Movable rod; 21. Passive shaft; 22. Swing rod; 23. Brush roller; 24. Synchronous belt; 25. Synchronous pulley; 26. Guide groove; 27. Motor; 28. Support tube; 29. Gear plate; 30. Infrared scanner; 31. Drive shaft; 32. Gear 1; 33. Magnetic sleeve; 34. Gear 2; 35. Magnetic ring; 36. Liquid inlet tank; 37. Check valve; 38. Liquid storage chamber; 39. Squeezing sleeve; 40. Liquid outlet tank; 41. Pressure nozzle; 42. Support rod; 43. Movable sleeve; 44. Limiting groove; 45. Electric push rod; 46. Support plate. Detailed Implementation
[0030] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0031] Please see Figures 1 to 7 This invention provides a technical solution:
[0032] A fault inspection device for photovoltaic panels in a solar photovoltaic power station includes a frame 11 and an infrared scanner 30. A toothed plate 29 for supporting the infrared scanner 30 is provided on the upper side of the frame 11. A drive assembly is provided on the lower side of the frame 11 to drive the frame 11 to move linearly along the surface of the photovoltaic panel. An adjustment assembly is provided between the toothed plate 29 and the frame 11. The adjustment assembly includes ear plates 14 fixedly connected to the outer surface of the upper end of the frame 11. A passive shaft 21 is rotatably connected between two sets of ear plates 14. A magnetic ring 35 is fixedly connected to the outer surface of the passive shaft 21. A gear 32 is magnetically connected to the outer surface of the magnetic ring 35. The gear 32 meshes with the toothed plate 29 for transmission. A support tube 28 is fixedly connected to the outer surface of the passive shaft 21. The toothed plate 29 is located inside the support tube 28 and slidably connected to the support tube 28.
[0033] A motor 27 is fixedly connected to the outer surface of the left end of the ear plate 14. A drive shaft 31 is fixedly connected to the rear end of the output shaft of the motor 27. The drive shaft 31 passes through the two sets of ear plates 14 and is rotatably connected to the ear plates 14. A gear 2 34 is fixedly connected to the outer surface of the drive shaft 31. The gear 2 34 meshes with the gear 1 32 for transmission. A support plate 46 is fixedly connected to the outer surface of the upper end of the gear plate 29. The outer surface of the right end of the support plate 46 is fixedly connected to the infrared scanner 30.
[0034] By adopting the above technical solution, when the photovoltaic panel fault inspection device is working, it is first placed on the upper side of the photovoltaic panel. The frame 11 is rotated and supported by the passive shaft 21 through the ear plate 14, and the passive shaft 21 supports the support tube 28. The toothed plate 29 is located inside the support tube 28 and can slide linearly. The upper end of the toothed plate 29 is supported by the support plate 46. During the movement of the frame 11 on the upper side of the photovoltaic panel, the infrared scanner 30 scans the photovoltaic panel below it. The infrared scanner 30 identifies faults by capturing the temperature distribution differences on the surface of the photovoltaic panel. In order to obtain better light intensity for the photovoltaic panel, some photovoltaic panels will maintain a certain tilt angle during installation. In order to keep the angle and distance between the infrared scanner 30 and the photovoltaic panel within an appropriate range, an adjustment component is set. When adjusting the angle of the infrared scanner 30, the operator starts... The motor 27 drives the drive shaft 31 and gear 32 to rotate synchronously, while simultaneously conducting electricity through the magnetic ring 35. Gear 34 is attracted to the surface of the magnetic ring 35 under the magnetic force. Gear 32 and gear 34 mesh and are connected. During rotation, gear 32 drives gear 34 to rotate synchronously. Gear 34 drives the passive shaft 21 to rotate synchronously through the magnetic ring 35. The support tube 28 is fixedly connected to the passive shaft 21 and rotates synchronously with the passive shaft 21 at a certain angle. The support tube 28 drives the toothed plate 29 and infrared scanner 30 to rotate around the passive shaft 21, thereby adjusting the scanning angle of the infrared scanner 30. This helps to maintain the angle between the infrared scanner 30 and the photovoltaic panel within an appropriate range, thus effectively improving the detection accuracy of the photovoltaic panel and increasing the application range of the inspection device.
[0035] Specifically, such as Figure 1 , Figure 2 and Figure 5 As shown, a telescopic assembly is provided on the outside of the support tube 28. The telescopic assembly includes a magnetic sleeve 33 that is fixedly connected to the inner surface of the ear plate 14. The magnetic sleeve 33 is sleeved on the outside of the passive shaft 21. The end of the magnetic sleeve 33 away from the ear plate 14 is in contact with the outer surface of the support tube 28. Both the upper and lower ends of the support tube 28 are open. The support tube 28 is made of a hollow rectangular tube.
[0036] By adopting the above technical solution, a telescopic component is set up to flexibly adjust the height of the infrared scanner 30. During operation, the magnetic sleeve 33 is electrically conductive, and the support tube 28 remains relatively stationary with the ear plate 14 under the magnetic attraction of the magnetic sleeve 33. Then, the magnetic ring 35 is de-energized. At this time, as the gear 1 32 drives the gear 2 34 to rotate, the toothed plate 29 meshes and is connected to the gear 2 34. As the gear 2 34 rotates, it drives the toothed plate 29 to slide linearly inside the support tube 28. During the movement, the toothed plate 29 drives the infrared scanner 30 to move synchronously through the support plate 46. By adjusting the height of the infrared scanner 30, the distance between the infrared scanner 30 and the photovoltaic panel can be maintained within an appropriate range, thereby effectively providing the movement stability and practicality of the fault inspection device.
[0037] Specifically, such as Figure 3 As shown, the drive assembly includes a mounting plate 16 fixedly connected to the outer surface of the lower end of the frame 11. The outer surface of the mounting plate 16 is rotatably connected to a drive rod 15 via a bearing. There are two sets of drive rods 15, which are distributed in parallel. Both ends of the drive rod 15 are fixedly connected to drive wheels 17. The outer surface of the drive wheels 17 is meshed with a track 18.
[0038] A fixing plate 12 is fixedly connected to the outer surface of the right end of the frame 11. A motor 19 is fixedly connected to the outer surface of the fixing plate 12. The output shaft of the motor 19 is fixedly connected to the right drive rod 15. The motor 19 is a dual-axis motor. The track 18 is made of elastic rubber material.
[0039] By adopting the above technical solution, a drive assembly is set up to enable the inspection device to move linearly on the surface of the photovoltaic panel. During operation, the motor 19 is started and the output shaft of the motor 19 drives the right drive rod 15 to rotate synchronously. The drive rod 15 drives the drive wheel 17 to rotate synchronously. The track 18 is connected to the drive wheel 17 through meshing transmission. As the drive wheel 17 rotates, it drives the track 18 to rotate. The lower surface of the track 18 contacts the upper surface of the photovoltaic panel, which can drive the inspection device to move linearly along the upper surface of the photovoltaic panel. The track 18 can effectively increase the contact area with the surface of the photovoltaic panel, thereby reducing the risk of excessive pressure on the surface of the photovoltaic panel. The elastic rubber material not only increases the friction with the surface of the photovoltaic panel, but also reduces the wear of the track 18 on the photovoltaic panel, thereby improving the safety and stability of the inspection device during movement.
[0040] Specifically, such as Figure 4 and Figure 7As shown, a cleaning component is provided on the left side of the fixing plate 12. The cleaning component includes a protective cover 13 fixedly connected to the outer surface of the left end of the fixing plate 12. A guide groove 26 is provided through the outer surface of the protective cover 13. A support rod 42 is slidably connected to the inner side of the guide groove 26. A brush roller 23 is fixedly connected to the outer surface of the support rod 42. The lower side of the outer surface of the brush roller 23 is in rotatable contact with the upper outer surface of the photovoltaic plate.
[0041] The drive rod 15 on the right side is symmetrically fixedly connected to two ends of a movable rod 20. The movable rod 20 and the front end of the support rod 42 are both fixedly connected to a synchronous wheel 25. The outer surface of the synchronous wheel 25 is meshed with a synchronous belt 24. The brush roller 23 is made of soft brush. The guide groove 26 is arc-shaped, and the center of the guide groove 26 coincides with the axis of the movable rod 20.
[0042] By adopting the above technical solution, in order to improve the functionality and working efficiency of the photovoltaic panel inspection device, a cleaning component is set up. During the rotation of the drive rod 15, the movable rod 20 will rotate synchronously. The movable rod 20 will drive the synchronous wheel 25 to rotate synchronously. The fixed plate 12 is fixedly installed on the protective cover 13. The guide groove 26 on the surface of the protective cover 13 is used to slide support the support rod 42. The support rod 42 will fix and support the brush roller 23. The synchronous belt 24 is meshed and connected to the two sets of synchronous wheels 25, which will drive the two sets of synchronous wheels 25 to rotate at the same linear speed. The synchronous wheel 25 on the front side of the support rod 42 will drive the brush roller 23 to rotate synchronously through the support rod 42. During the rotation, the brush roller 23 will rotate and contact the upper surface of the photovoltaic panel. The soft brush roller 23 can rotate and clean the dust on the surface of the photovoltaic panel, thereby effectively reducing the impact of dust on the photovoltaic panel surface on the light reception efficiency, and thus ensuring the power generation efficiency of the photovoltaic module to a certain extent. By cleaning the surface of the photovoltaic panel simultaneously during the inspection, not only can the inspection and cleaning efficiency of the photovoltaic panel be effectively improved, but the functionality of the inspection device can also be effectively improved.
[0043] Specifically, such as Figure 4 and Figure 6 As shown, a marking assembly is provided on the inner side of the protective cover 13. The marking assembly includes a movable sleeve 43 fixedly connected to the outer surface of the movable rod 20. A swing rod 22 is rotatably connected to the outer surface of the movable sleeve 43. The swing rod 22 passes through the interior of the protective cover 13 and is rotatably connected to the support rod 42. A limiting groove 44 is provided through the outer surface of the fixed plate 12. An electric push rod 45 is fixedly connected to the lower side of the inner surface of the limiting groove 44. The output end of the electric push rod 45 slides in contact with the lower outer surface of the swing rod 22.
[0044] A compression sleeve 39 is fixedly connected to the inner surface of the guide groove 26. A liquid storage cavity 38 is embedded in the inner side of the protective cover 13. The inside of the compression sleeve 39 is connected to the liquid storage cavity 38. The compression sleeve 39 is made of elastic wear-resistant material. A liquid inlet groove 36 is opened through the outer surface of the upper end of the protective cover 13. The lower end of the liquid inlet groove 36 is connected to the inside of the liquid storage cavity 38.
[0045] A one-way valve 37 is fixedly connected to the inner side of the liquid inlet 36. A liquid outlet 40 is opened through the outer surface of the lower end of the protective cover 13. A pressure nozzle 41 is fixedly connected to the inner side of the liquid outlet 40. The liquid storage chamber 38 is filled with water-soluble pigment. The support rod 42 slides in contact with the outer surface of the extrusion sleeve 39. The swing rod 22 slides in contact with the inner surface of the limiting groove 44.
[0046] By adopting the above technical solution, a marking component is set up to facilitate the marking and replacement of faulty photovoltaic panels. During operation, the movable rod 20 supports the swing rod 22 through the movable sleeve 43. The swing rod 22 extends into the protective cover 13 through the limiting groove 44 and is rotatably connected to the support rod 42. When the infrared scanner 30 detects a fault in the photovoltaic panel, the inspection device control system controls the electric push rod 45 to start running. The limiting groove 44 is used to fix the electric push rod 45. The upper end of the electric push rod 45 slides in contact with the lower surface of the swing rod 22. As the upper end of the electric push rod 45 gradually extends, the electric push rod 45 pushes the swing rod 22. At this time, the swing rod 22 will rotate around the movable rod 20. When the fulcrum rotates, the swing rod 22 will drive the support rod 42 to slide upward along the inside of the guide groove 26. During the movement of the support rod 42, the brush roller 23 will move upward synchronously. At this time, the brush roller 23 will disengage from the upper surface of the photovoltaic panel, thereby stopping the brush roller 23 from cleaning the photovoltaic panel. This not only improves the cleaning accuracy of the inspection device, but also reduces the extra wear of the brush roller 23 to a certain extent. The center of the arc of the guide groove 26 coincides with the axis of the movable rod 20, so that when the support rod 42 slides inside the guide groove 26, the tension between the synchronous belt 24 and the synchronous pulley 25 is maintained within an appropriate range, thereby reducing the risk of the synchronous belt 24 slipping or breaking.
[0047] Before the inspection device operates, an appropriate amount of water-soluble pigment is injected into the storage chamber 38 through the inlet tank 36. When the support rod 42 moves inside the guide groove 26, the one-way valve 37 inside the inlet tank 36 can achieve one-way sealing to prevent the pigment from flowing back upward. When the support rod 42 moves upward inside the guide groove 26, the support rod 42 will slide into contact with the outer surface of the extrusion sleeve 39, and the extrusion sleeve 39 will be extruded by the support rod 42. At this time, the extrusion sleeve 39 will undergo elastic deformation and indent. During the deformation process, the extrusion sleeve 39 will extrude the pigment inside the storage chamber 38. At this time, the pigment inside the outlet tank 40 is sprayed downward through the pressure nozzle 41 under pressure. The sprayed pigment can mark the faulty photovoltaic panel, which makes it easier for maintenance personnel to accurately repair and replace the faulty photovoltaic panel. The pigment is made of water-soluble material and can be quickly cleaned with water, which can effectively reduce the impact of pigment on the photosensitive accuracy of the photovoltaic panel.
[0048] Working Principle: When the photovoltaic panel inspection device is working, it is first placed on the upper surface of the photovoltaic panel. The output shaft of motor 19 drives the right drive rod 15 to rotate synchronously. The drive rod 15 drives the drive wheel 17 to rotate synchronously. As the drive wheel 17 rotates, it drives the track 18 to rotate, thereby driving the inspection device to move linearly along the upper surface of the photovoltaic panel. When adjusting the height and angle of the infrared scanner 30, gear 2 34 is attracted to the surface of magnetic ring 35 under the magnetic force of magnetic ring 35. Gear 2 34 drives the passive shaft 21 to rotate synchronously through magnetic ring 35. The support tube 28 is fixedly connected to the passive shaft 21 and will rotate synchronously with the passive shaft 21 at a certain angle. The toothed plate 29 is meshed with gear 2 34 for transmission. As gear 2 34 rotates, it drives the toothed plate 29 to rotate synchronously with the support tube 28. The internal linear sliding mechanism allows the toothed plate 29 to move synchronously with the infrared scanner 30 via the support plate 46. By adjusting the height of the infrared scanner 30, the synchronous wheel 25 on the front side of the support rod 42 drives the brush roller 23 to rotate synchronously via the support rod 42. During rotation, the brush roller 23 rotates and contacts the upper surface of the photovoltaic panel. The soft brush roller 23 can clean the dust on the surface of the photovoltaic panel. When the support rod 42 moves upward inside the guide groove 26, it slides and contacts the outer surface of the extrusion sleeve 39. During the deformation of the extrusion sleeve 39, it extrudes the pigment inside the liquid storage chamber 38. At this time, the pigment is sprayed downward through the pressure nozzle 41 under pressure to mark the faulty photovoltaic panel, which makes it easier for maintenance personnel to accurately repair and replace the faulty photovoltaic panel.
[0049] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A fault inspection device for photovoltaic panels in a solar photovoltaic power station, comprising a frame (11) and an infrared scanner (30), characterized in that: The upper side of the frame (11) is provided with a toothed plate (29) for supporting the infrared scanner (30). The lower side of the frame (11) is provided with a drive assembly for driving the frame (11) to move linearly along the surface of the photovoltaic panel. An adjustment assembly is provided between the toothed plate (29) and the frame (11). The adjustment assembly includes an ear plate (14) fixedly connected to the outer surface of the upper end of the frame (11). A passive shaft (21) is rotatably connected between the two sets of ear plates (14). A magnetic ring (35) is fixedly connected to the outer surface of the passive shaft (21). A gear (32) is magnetically connected to the outer surface of the magnetic ring (35). The gear (32) meshes with the toothed plate (29) for transmission. A support tube (28) is fixedly connected to the outer surface of the passive shaft (21). The toothed plate (29) is located inside the support tube (28) and is slidably connected to the support tube (28). A motor (27) is fixedly connected to the outer surface of the left end of the ear plate (14). A drive shaft (31) is fixedly connected to the rear end of the output shaft of the motor (27). The drive shaft (31) passes through the two sets of ear plates (14) and is rotatably connected to the ear plates (14). A gear two (34) is fixedly connected to the outer surface of the drive shaft (31). The gear two (34) meshes with the gear one (32) for transmission. A support plate (46) is fixedly connected to the outer surface of the upper end of the tooth plate (29). The outer surface of the right end of the support plate (46) is fixedly connected to the infrared scanner (30).
2. The fault inspection device for photovoltaic panels in a solar photovoltaic power station according to claim 1, characterized in that: The support tube (28) is provided with a telescopic component on the outside. The telescopic component includes a magnetic sleeve (33) fixedly connected to the inner surface of the ear plate (14). The magnetic sleeve (33) is sleeved on the outside of the passive shaft (21). The end of the magnetic sleeve (33) away from the ear plate (14) is in contact with the outer surface of the support tube (28). Both the upper and lower ends of the support tube (28) are open. The support tube (28) is made of a hollow rectangular tube.
3. The fault inspection device for photovoltaic panels in a solar photovoltaic power station according to claim 2, characterized in that: The drive assembly includes a mounting plate (16) fixedly connected to the lower outer surface of the frame (11). The outer surface of the mounting plate (16) is rotatably connected to a drive rod (15) via a bearing. There are two sets of drive rods (15) that are distributed in parallel. Both ends of the drive rod (15) are fixedly connected to drive wheels (17). The outer surface of the drive wheels (17) is meshed with a track (18).
4. The fault inspection device for photovoltaic panels in a solar photovoltaic power station according to claim 3, characterized in that: A fixing plate (12) is fixedly connected to the outer surface of the right end of the frame (11), and a motor (19) is fixedly connected to the outer surface of the fixing plate (12). The output shaft of the motor (19) is fixedly connected to the right drive rod (15). The motor (19) is a dual-axis motor, and the track (18) is made of elastic rubber material.
5. A fault inspection device for photovoltaic panels in a solar photovoltaic power station according to claim 4, characterized in that: A cleaning component is provided on the left side of the fixed plate (12). The cleaning component includes a protective cover (13) fixedly connected to the outer surface of the left end of the fixed plate (12). A guide groove (26) is provided through the outer surface of the protective cover (13). A support rod (42) is slidably connected to the inner side of the guide groove (26). A brush roller (23) is fixedly connected to the outer surface of the support rod (42). The lower side of the outer surface of the brush roller (23) is in rotatable contact with the upper outer surface of the photovoltaic plate.
6. A fault inspection device for photovoltaic panels in a solar photovoltaic power station according to claim 5, characterized in that: The drive rod (15) on the right side is symmetrically fixedly connected to movable rods (20) at both ends. The movable rod (20) and the support rod (42) are both fixedly connected to synchronous pulleys (25). The outer surface of the synchronous pulley (25) is meshed with a synchronous belt (24). The brush roller (23) is made of soft brush. The guide groove (26) is arc-shaped. The center of the guide groove (26) coincides with the axis of the movable rod (20).
7. A fault inspection device for photovoltaic panels in a solar photovoltaic power station according to claim 6, characterized in that: The protective cover (13) is provided with a marking component inside. The marking component includes a movable sleeve (43) fixedly connected to the outer surface of the movable rod (20). A swing rod (22) is rotatably connected to the outer surface of the movable sleeve (43). The swing rod (22) penetrates into the interior of the protective cover (13) and is rotatably connected to the support rod (42). A limiting groove (44) is opened through the outer surface of the fixed plate (12). An electric push rod (45) is fixedly connected to the lower side of the inner surface of the limiting groove (44). The output end of the electric push rod (45) slides in contact with the lower outer surface of the swing rod (22).
8. A fault inspection device for photovoltaic panels in a solar photovoltaic power station according to claim 7, characterized in that: A compression sleeve (39) is fixedly connected to the inner surface of the guide groove (26). A liquid storage cavity (38) is embedded in the inner side of the protective cover (13). The inside of the compression sleeve (39) is connected to the liquid storage cavity (38). The compression sleeve (39) is made of elastic wear-resistant material. A liquid inlet groove (36) is opened through the outer surface of the upper end of the protective cover (13). The lower end of the liquid inlet groove (36) is connected to the inside of the liquid storage cavity (38).
9. A fault inspection device for photovoltaic panels in a solar photovoltaic power station according to claim 8, characterized in that: A one-way valve (37) is fixedly connected to the inside of the liquid inlet tank (36). A liquid outlet tank (40) is opened through the lower outer surface of the protective cover (13). A pressure nozzle (41) is fixedly connected to the inside of the liquid outlet tank (40). The liquid storage chamber (38) is filled with water-soluble pigment. The support rod (42) slides in contact with the outer surface of the extrusion sleeve (39). The swing rod (22) slides in contact with the inner surface of the limiting groove (44).