Punching machine for air conditioner shell

By designing an arc-shaped top plate and vertical plate structure, and using a pneumatic push rod to drive gear meshing, the automatic removal and collection of air conditioner housings is achieved, solving the problem of manual material handling required in existing stamping machines and improving stamping efficiency and safety.

CN224195786UActive Publication Date: 2026-05-05WUHU FUREN AIR-CONDITION EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WUHU FUREN AIR-CONDITION EQUIP CO LTD
Filing Date
2025-05-15
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

After the existing stamping machine stamps the metal sheet into the air conditioner housing, workers need to manually remove the formed air conditioner housing, which is time-consuming and labor-intensive, and affects the stamping efficiency.

Method used

The design incorporates an arc-shaped top plate and a vertical plate structure. A pneumatic push rod drives a rack and pinion to mesh with a gear, causing the arc-shaped top plate to rotate 90 degrees. This automatically removes the air conditioner casing, which then slides into a collection box via an arc-shaped guide plate.

Benefits of technology

It enables automatic material handling and collection of air conditioner housings, shortens material handling time, improves stamping efficiency, simplifies operation, and ensures worker safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an air conditioner shell punching machine, and belongs to the technical field of punching machines, the air conditioner shell punching machine comprises a workbench and two arc-shaped ejector plates, the upper surface of the workbench is provided with a lower die holder, the lower die holder is provided with two arc-shaped grooves, the number of the arc-shaped ejector plates is two, and one end of each arc-shaped ejector plate is provided with a shaft rod in a penetrating manner; two circular grooves are formed in the arc-shaped groove, the shaft rod is rotationally matched between the two circular grooves, one end of the shaft rod penetrates through the circular grooves to the outer side of the lower die base, a gear is matched with the outer surface of one end of the shaft rod, vertical plates are arranged on the two sides of the lower die base, racks are matched with the vertical plates, the gear is meshed with the racks, and pneumatic push rods are arranged on the vertical plates. By means of the structural design of the arc-shaped ejector plate and the vertical plate, the air conditioner shell punching device can automatically take out punched air conditioner shells, and the problem that workers take out the formed air conditioner shells from the lower die base manually is solved.
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Description

Technical Field

[0001] This utility model relates to the field of stamping machine technology, specifically to an air conditioner housing stamping machine. Background Technology

[0002] Air conditioning refers to the process of artificially adjusting and controlling parameters such as temperature, humidity, cleanliness, and speed of air in a building's indoor environment. It generally includes cold / heat source equipment, cold / heat medium distribution system, and terminal devices. The air conditioner casing is usually made of metal sheets such as galvanized steel or aluminum, and is formed by stamping using a stamping machine during the production process.

[0003] However, after the existing stamping press has stamped the metal sheet into an air conditioner housing, workers usually need to manually remove the formed air conditioner housing from the lower die base. This is time-consuming, labor-intensive, and relatively troublesome to operate. The material removal speed is also slow, which can easily affect the stamping efficiency of the stamping press. Utility Model Content

[0004] The purpose of this utility model is to provide an air conditioner housing stamping machine. Through the structural design of the arc-shaped top plate and the vertical plate, the machine can automatically remove the stamped air conditioner housing, thus solving the problem of workers manually removing the formed air conditioner housing from the lower mold base.

[0005] This utility model is achieved through the following technical solution:

[0006] This utility model relates to an air conditioner casing stamping machine, comprising a worktable and an arc-shaped top plate. A lower die base is provided on the upper surface of the worktable, and two arc-shaped grooves are opened on the lower die base. Two arc-shaped top plates are provided, and a shaft is provided through one end of the arc-shaped top plate. Two circular grooves are opened in the arc-shaped grooves, and the shaft is rotatably engaged between the two circular grooves. One end of the shaft passes through the circular groove to the outside of the lower die base, and a gear is fitted on the outer surface of one end of the shaft. Vertical plates are provided on both sides of the lower die base, and racks are fitted on the vertical plates. The gears mesh with the racks. A pneumatic push rod is provided on the vertical plate, and the output end of the pneumatic push rod is connected to the bottom end of the rack.

[0007] Furthermore, bearings are fitted inside the circular groove, and the two ends of the gear are respectively fitted with the inner rings of the two bearings.

[0008] Furthermore, a limiting groove is provided on the upright plate, one side of the rack slides in the limiting groove, and a push plate is provided at the bottom end of the rack, with the output end of the pneumatic push rod connected to the bottom of the push plate.

[0009] Furthermore, an arc-shaped guide plate is provided on the upper surface of the worktable. One side of the arc-shaped guide plate contacts the lower mold base. A rectangular through slot is provided on the worktable, and a collection box is fitted inside the rectangular through slot. The side of the arc-shaped guide plate away from the lower mold base contacts the top of the collection box.

[0010] Furthermore, two sliding grooves are provided inside the rectangular through groove, and two sliding strips are provided on the collection box. The sliding strips cooperate with the sliding grooves, and a pull ring is provided on the collection box.

[0011] Furthermore, a U-shaped bracket is provided on the workbench, and an electric hydraulic cylinder is embedded in the U-shaped bracket. The output end of the electric hydraulic cylinder is connected to the upper mold base, which is located directly above the lower mold base.

[0012] This utility model has the following beneficial effects:

[0013] 1. This utility model, through the structural design of the arc-shaped top plate and the vertical plate, allows the output ends of two pneumatic push rods to push the corresponding racks to slide upwards in the limiting grooves. Through the meshing of the racks and gears, the two arc-shaped top plates are rotated 90 degrees in the lower die base, thereby realizing the removal of the air conditioner housing formed in the lower die base. This enables automatic material removal of the stamped air conditioner housing, effectively shortening the material removal time, simplifying operation, improving material removal speed, greatly improving the stamping efficiency of the stamping machine, and avoiding manual material removal by workers, thus ensuring the safety of workers.

[0014] 2. Through the structural design of the arc-shaped guide plate and the collection box, after the formed air conditioner housing in the lower mold base is flipped and ejected by the arc-shaped top plate, the air conditioner housing slides into the collection box through the arc-shaped surface of the arc-shaped guide plate. The collection box collects the air conditioner housing, thereby facilitating the collection of the stamped air conditioner housing, improving the removal speed of the air conditioner housing and increasing work efficiency.

[0015] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the stamping machine.

[0017] Figure 2 This is a schematic diagram of the assembly structure of a stamping machine.

[0018] Figure 3 This is a schematic diagram of the installation structure of the lower mold base.

[0019] Figure 4 for Figure 3 Enlarged view of point A in the middle.

[0020] Figure 5 This is a schematic diagram of the installation structure of the upright plate.

[0021] In the diagram: 1. Workbench; 101. Rectangular through groove; 102. Slide groove; 2. U-shaped bracket; 3. Lower mold base; 301. Arc-shaped groove; 4. Upper mold base; 5. Arc-shaped top plate; 501. Shaft; 502. Gear; 6. Vertical plate; 601. Rack; 602. Pneumatic push rod; 603. Limiting groove; 7. Arc-shaped guide plate; 8. Collection box; 801. Slide bar; 9. Electric hydraulic cylinder. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-5 This utility model provides a technical solution: an air conditioner housing stamping machine, including a workbench 1 and an arc-shaped top plate 5. The upper surface of the workbench 1 is provided with a lower die base 3, and two arc-shaped grooves 301 are opened on the lower die base 3. A U-shaped bracket 2 is provided on the workbench 1, and an electric hydraulic cylinder 9 is embedded in the U-shaped bracket 2. The output end of the electric hydraulic cylinder 9 is connected to an upper die base 4. The upper die base 4 is located directly above the lower die base 3, which can realize the stamping process of the air conditioner housing.

[0024] Two arc-shaped top plates 5 are provided. A shaft 501 is provided through one end of the arc-shaped top plate 5. Two circular grooves are opened in the arc-shaped groove 301. The shaft 501 is rotatably fitted between the two circular grooves. Bearings are fitted in the circular grooves. The two ends of the gear 502 are respectively fitted with the inner rings of the two bearings, which can facilitate the rotation of the shaft 501 in the arc-shaped groove 301.

[0025] One end of the shaft 501 passes through the circular groove to the outside of the lower mold base 3. A gear 502 is fitted on the outer surface of one end of the shaft 501. Vertical plates 6 are provided on both sides of the lower mold base 3. A rack 601 is fitted on the vertical plate 6. The gear 502 meshes with the rack 601. A pneumatic push rod 602 is provided on the vertical plate 6. The output end of the pneumatic push rod 602 is connected to the bottom end of the rack 601. A limiting groove 603 is provided on the vertical plate 6. One side of the rack 601 is slidably fitted in the limiting groove 603, which can ensure that the rack 601 can slide up and down on the vertical plate 6. A push plate is provided at the bottom end of the rack 601. The output end of the pneumatic push rod 602 is connected to the bottom of the push plate, which can easily push the rack 601 to slide on the vertical plate 6.

[0026] In use, the sheet metal is placed flat on the lower mold base 3, and then the electric hydraulic cylinder 9 is started. The output end of the electric hydraulic cylinder 9 pushes the upper mold base 4 to move down to stamp the sheet metal on the lower mold base 3. After stamping, the output end of the electric hydraulic cylinder 9 controls the upper mold base 4 to move up and reset. Then, the output ends of the two pneumatic push rods 602 on the two vertical plates 6 push the corresponding racks 601 to slide upward in the limiting grooves 603, so that the racks 601 move upward. The racks 601 mesh with the gears 502. As the racks 601 move upward, the gears 502 drive the shaft 501 to rotate, so that the shaft 501 drives one end of the arc-shaped top plate 5 to rotate in the arc-shaped groove 301. This causes the two arc-shaped top plates 5 to separate from the corresponding arc-shaped grooves 301 and rotate 90 degrees on the lower mold base 3, so that the formed air conditioner shell is flipped out from the lower mold base 3 and ejected from the lower mold base 3, thus realizing the removal of the air conditioner shell formed in the lower mold base 3.

[0027] The upper surface of the workbench 1 is provided with an arc-shaped guide plate 7, which can guide the air conditioner housing after stamping to slide down and ensure that the air conditioner housing can enter the collection box 8. One side of the arc-shaped guide plate 7 contacts the lower die base 3. A rectangular through groove 101 is provided on the workbench 1, and the collection box 8 is fitted in the rectangular through groove 101. The side of the arc-shaped guide plate 7 away from the lower die base 3 contacts the top of the collection box 8.

[0028] After the air conditioner housing is flipped and ejected from the lower mold base 3 by the arc-shaped top plate 5, the air conditioner housing falls onto the arc-shaped guide plate 7 near the lower mold base 3. Then, it slides along the arc surface of the arc-shaped guide plate 7 into the collection box 8 on one side of the arc-shaped guide plate 7. The collection box 8 collects the formed air conditioner housing. After collecting a sufficient number of air conditioner housings in the collection box 8, the pull ring on the collection box 8 is pulled. Through the cooperation of the slide bar 801 and the slide groove 102, the collection box 8 slides out of the rectangular through groove 101, and the air conditioner housing stored in the collection box 8 is removed. Then, the collection box 8 is reset, thereby realizing the collection and removal of the air conditioner housing.

[0029] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An air conditioner casing stamping machine, comprising a workbench (1), characterized in that: The upper surface of the workbench (1) is provided with a lower mold base (3), and the lower mold base (3) has two arc-shaped grooves (301); It also includes an arc-shaped top plate (5), two of which are provided. A shaft (501) is provided through one end of the arc-shaped top plate (5). Two circular grooves are opened in the arc-shaped groove (301), and the shaft (501) is rotatably engaged between the two circular grooves. One end of the shaft (501) passes through the circular groove to the outside of the lower mold base (3). A gear (502) is fitted on the outer surface of one end of the shaft (501). A vertical plate (6) is provided on both sides of the lower mold base (3). A rack (601) is fitted on the vertical plate (6). The gear (502) meshes with the rack (601). A pneumatic push rod (602) is provided on the vertical plate (6). The output end of the pneumatic push rod (602) is connected to the bottom end of the rack (601).

2. The air conditioner housing stamping machine according to claim 1, characterized in that, The circular groove is fitted with a bearing, and the two ends of the gear (502) are respectively fitted with the inner rings of the two bearings.

3. The air conditioner housing stamping machine according to claim 2, characterized in that, A limiting groove (603) is provided on the upright plate (6), and one side of the rack (601) is slidably fitted in the limiting groove (603). A push plate is provided at the bottom end of the rack (601), and the output end of the pneumatic push rod (602) is connected to the bottom of the push plate.

4. An air conditioner housing stamping machine according to any one of claims 1-3, characterized in that, The upper surface of the workbench (1) is provided with an arc-shaped guide plate (7). One side of the arc-shaped guide plate (7) is in contact with the lower mold base (3). A rectangular through groove (101) is provided on the workbench (1). A collection box (8) is fitted in the rectangular through groove (101). The side of the arc-shaped guide plate (7) away from the lower mold base (3) is in contact with the top of the collection box (8).

5. An air conditioner housing stamping machine according to claim 4, characterized in that, Two sliding grooves (102) are provided in the rectangular through groove (101), and two sliding strips (801) are provided on the collection box (8). The sliding strips (801) cooperate with the sliding grooves (102), and a pull ring is provided on the collection box (8).

6. The air conditioner housing stamping machine according to claim 1, characterized in that, A U-shaped bracket (2) is provided on the workbench (1), and an electric hydraulic cylinder (9) is embedded in the U-shaped bracket (2). The output end of the electric hydraulic cylinder (9) is connected to the upper mold base (4), and the upper mold base (4) is located directly above the lower mold base (3).