Layer rolling device for condenser production

Abstract

The utility model discloses a layer rolling device for condenser production, which comprises a working table, a translation assembly is arranged on the working table, a moving frame is arranged on the translation assembly, and a clamping assembly for clamping a condenser pipe is arranged on the moving frame. Fixing plates are arranged on the two sides of the tail end of the workbench. A layer rolling assembly used for bending a condenser pipe is arranged between the two sets of fixing plates. The device has the advantages that the problems that a traditional layer rolling device mostly depends on manual operation, time and labor are consumed, production efficiency is low, the device cannot adapt to condensation pipes of different models and sizes, and adaptability is poor are effectively solved.

Description

Technical Field

[0001] This utility model relates to the field of condenser production equipment technology, and in particular to a roll-up device for condenser production. Background Technology

[0002] In the production process of condensers, the coiling process is a crucial step, and its quality directly affects the performance and service life of the condenser.

[0003] Traditional condenser tube coiling processing equipment has many problems. First, it relies heavily on manual operation, requiring workers to bend and arrange the condenser tubes section by section into a coiled structure, which is time-consuming and labor-intensive, severely hindering the improvement of professional productivity and making it difficult to meet the current demand for large-scale and high-efficiency production. Second, it has poor adaptability. Faced with diverse condenser design requirements, traditional processing equipment cannot quickly adjust itself to adapt to the requirements of coiling condenser tubes of different specifications and shapes. Utility Model Content

[0004] The purpose of this invention is to solve the problems of traditional roll-up devices relying on manual operation, which is time-consuming, labor-intensive, and has low production efficiency, and cannot adapt to different models and sizes of condenser tubes, thus having poor adaptability, and to provide a roll-up device for condenser production.

[0005] This utility model achieves the above objectives through the following technical solutions:

[0006] A coiling device for condenser production includes a worktable, a translation component on the worktable, a moving frame on the translation component, a clamping component on the moving frame for clamping condenser tubes, and two fixing plates on both sides of the end of the worktable. A coiling component for bending condenser tubes is arranged between the two sets of fixing plates.

[0007] Furthermore, the translation component includes a first lead screw rotatably connected between the worktables, a first motor is provided on the outer side of the first end of the worktable, the output end of the first motor is connected to the first lead screw, the first lead screw and the movable frame are connected by a ball nut for transmission, slide rails are provided on both sides of the upper surface of the worktable, a slide table is slidably connected on the slide rails, and the movable frame is connected to the slide table.

[0008] Furthermore, the clamping assembly includes a second lead screw rotatably connected between the upper and lower ends of the movable frame and a guide rod fixedly connected thereto. The second lead screw is a bidirectional lead screw. Two sets of mounting plates are provided on the second lead screw and the guide rod, and are respectively connected to the two ends of the second lead screw by ball nuts. Clamping blocks are provided on the mounting plates. A second motor is provided on the lower surface of the upper end of the movable frame. A first transmission wheel is provided through the output end of the second motor through the movable frame. A second transmission wheel is provided through the upper end of the second lead screw through the movable frame. The first transmission wheel and the second transmission wheel are connected by a transmission belt.

[0009] Furthermore, the mounting plate has a sliding groove and a countersunk hole, and the clamping block is provided with a slider. The sliding groove is slidably connected to the slider to form a first threaded hole corresponding to the countersunk hole. The countersunk hole and the first threaded hole are connected by screws.

[0010] Furthermore, the roll assembly includes rotating components rotatably connected to two sets of fixed plates respectively, and a bending component is provided between the two sets of rotating components. A third motor is provided on the outer side of one of the fixed plates, and the output end of the third motor is connected to the rotating component.

[0011] Furthermore, the rotating rod of the rotating component has a first retaining plate at one end, and a second retaining plate is rotatably connected to the first retaining plate. Both the first and second retaining plates have a second threaded hole. Both ends of the bent component have retaining blocks, and the retaining blocks have a third threaded hole corresponding to the second threaded hole. The first and second retaining plates close together to retain the retaining blocks, and the second threaded hole and the third threaded hole are connected by screws.

[0012] Beneficial effects: This utility model has the following beneficial effects:

[0013] 1. The translation component has a first motor driving the first lead screw, which drives the moving frame to move precisely. The clamping component is driven by a second component driving a bidirectional lead screw, which controls the clamping block to automatically clamp the condenser tube. The third motor of the winding component drives the rotating part to realize the bending and winding of the tube. The whole process is automated, which greatly improves production efficiency and meets the needs of large-scale production.

[0014] 2. The screw drive combined with the ball nut ensures the high-precision movement of the moving frame and mounting plate. The guide rod assists in the stable movement of the mounting plate, enabling the clamping block to accurately clamp the condenser tube. The design of the rotating and bending parts in the roll assembly precisely controls the bending angle and roll shape, ensuring stable condenser tube roll quality and improving condenser performance.

[0015] 3. The mounting plate and clamping block of the clamping assembly are connected by a slide groove, a slider and screws, and the clamping block can be flexibly replaced to adapt to condenser tubes of different diameters. The rotating part of the roll assembly adopts the first and second snap-fit ​​plates, which are connected to the snap-fit ​​block by screws, and different models of bending parts can be quickly replaced to meet the roll-fit requirements of diverse condenser designs.

[0016] 4. The slide rails on both sides of the workbench surface cooperate with the slide table to enhance the stability of the moving frame. The mounting plate has countersunk holes that cooperate with the first threaded hole of the clamping block to make the connection secure and the screws do not protrude and affect the operation. The rotating parts are rotatably connected to the fixed plate and cooperate with the bending parts to maintain structural stability during the roll layering process, reduce the risk of equipment failure, and reduce maintenance costs. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the translation component structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the clamping component structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the mounting plate and clamping plate structure of this utility model;

[0021] Figure 5 This is a schematic diagram of the rotating component structure of this utility model;

[0022] Figure 6 This is a schematic diagram of the bending component structure of this utility model.

[0023] In the diagram: 1-Workbench, 2-Translation assembly, 3-Moving frame, 4-Clamping assembly, 5-Fixing plate, 6-Layer roll assembly;

[0024] 201-First lead screw, 202-First motor, 203-Slide rail, 204-Slide table, 401-Second lead screw, 402-Guide rod, 403-Mounting plate, 404-Clamping block, 405-Second motor, 406-First transmission wheel, 407-Second transmission wheel, 601-Rotating component, 602-Bent component, 603-Third motor, 4031-Slide groove, 4032-Counterhead hole, 4041-Slider, 4042-First threaded hole, 6011-Rotating rod, 6012-First retaining plate, 6013-Second retaining plate, 6014-Second threaded hole, 6021-Retaining block, 6022-Third threaded hole. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0026] Combination Figures 1 to 6 The shown coiling device for condenser production includes a workbench 1, a translation component 2 on the workbench 1, a moving frame 3 on the translation component 2, a clamping component 4 for clamping condenser tubes on the moving frame 3, and fixing plates 5 on both sides of the end of the workbench 1. A coiling component 6 for bending condenser tubes is arranged between the two sets of fixing plates 5.

[0027] The translation component 2 includes a first lead screw 201 rotatably connected between the worktables 1 and the worktable 1. A first motor 202 is provided on the outer side of the first end of the worktable 1. The output end of the first motor 202 is connected to the first lead screw 201. The first lead screw 201 is connected to the moving frame 3 through a ball nut. Slide rails 203 are provided on both sides of the upper surface of the worktable 1. A slide table 204 is slidably connected to the slide rails 203. The moving frame 3 is connected to the slide table 204. The slide rails 203 and the slide table 204 play the role of auxiliary guidance and stable support, so that the moving frame 3 is more stable during translation and will not shake or deviate. This structure ensures that the moving frame 3 can perform translational movement with high precision, providing an accurate position adjustment basis for subsequent condenser tube processing operations, thereby improving the processing accuracy and stability of the entire roll-up device.

[0028] The clamping assembly 4 includes a second lead screw 401 rotatably connected between the upper and lower ends of the movable frame 3 and a guide rod 402 fixedly connected thereto. The second lead screw 401 is a bidirectional lead screw. Two sets of mounting plates 403 are provided on the second lead screw 401 and the guide rod 402, and are respectively connected to the two ends of the second lead screw 401 by ball nuts. When the second lead screw 401 rotates, the two sets of mounting plates 403 will move in opposite directions along the second lead screw 401. The guide rod 402 plays a role in stabilizing the movement trajectory of the mounting plates 403 and preventing the mounting plates 403 from rotating or shifting during movement. A clamping block 404 is provided on the mounting plate 403. A second motor 405 is provided on the lower surface of the upper end of the moving frame 3. A first transmission wheel 406 is provided through the output end of the second motor 405 and through the moving frame 3. A second transmission wheel 407 is provided through the upper end of the second lead screw 401 and through the moving frame 3. The first transmission wheel 406 and the second transmission wheel 407 are connected by a transmission belt. This structure allows the clamping assembly 4 to clamp the condenser tube flexibly and accurately, ensuring the stability of the condenser tube during the processing, avoiding processing errors caused by loose clamping, and improving the processing quality of the product.

[0029] The mounting plate 403 has a sliding groove 4031 and a countersunk hole 4032. The clamping block 404 is provided with a slider 4041. The sliding groove 4031 and the slider 4041 are slidably connected, which makes it easy to replace the corresponding clamping block 404 according to the condenser pipe of different diameters. A first threaded hole 4042 corresponding to the countersunk hole 4032 is provided. The countersunk hole 4032 and the first threaded hole 4042 are connected by screws.

[0030] The roll assembly 6 includes a rotating component 601 rotatably connected to two sets of fixed plates 5 respectively, and a bending component 602 is provided between the two sets of rotating components 601. A third motor 603 is provided on the outside of one of the fixed plates 5, and the output end of the third motor 603 is connected to the rotating component 601.

[0031] The rotating component 601 has a rotating rod 6011. One end of the rotating rod 6011 is provided with a first retaining plate 6012. The first retaining plate 6012 is rotatably connected to a second retaining plate 6013. Both the first retaining plate 6012 and the second retaining plate 6013 are provided with a second threaded hole 6014. Both ends of the bent component 602 are provided with retaining blocks 6021. The retaining blocks 6021 are provided with a third threaded hole 6022 corresponding to the second threaded hole 6014. The first retaining plate 6012 and the second retaining plate 6013 close together to retain the retaining blocks 6021. The second threaded hole 6014 and the third threaded hole 6022 are connected by screws to fix the bent component 602. This connection structure is very convenient and quick. It can quickly replace the bent component 602 of different shapes and specifications according to different condenser tube winding requirements, which improves the versatility and flexibility of the winding device.

[0032] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0033] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A roll-up device for condenser production, characterized in that: The system includes a workbench (1), a translation component (2) on the workbench (1), a moving frame (3) on the translation component (2), a clamping component (4) for clamping the condenser tube on the moving frame (3), and fixing plates (5) on both sides of the end of the workbench (1). A coiling component (6) for bending the condenser tube is provided between the two sets of fixing plates (5).

2. The roll-up device for condenser production according to claim 1, characterized in that: The translation component (2) includes a first lead screw (201) rotatably connected between the worktable (1). A first motor (202) is provided on the outer side of the head end of the worktable (1). The output end of the first motor (202) is connected to the first lead screw (201). The first lead screw (201) is connected to the moving frame (3) through a ball nut. Slide rails (203) are provided on both sides of the upper surface of the worktable (1). A slide table (204) is slidably connected on the slide rails (203). The moving frame (3) is connected to the slide table (204).

3. The roll-up device for condenser production according to claim 2, characterized in that: The clamping assembly (4) includes a second lead screw (401) rotatably connected between the upper and lower ends of the movable frame (3) and a guide rod (402) fixedly connected to it. The second lead screw (401) is a bidirectional lead screw. Two sets of mounting plates (403) are provided on the second lead screw (401) and the guide rod (402), and are respectively connected to the two ends of the second lead screw (401) by ball nuts. A clamping block (404) is provided on the mounting plate (403). A second motor (405) is provided on the lower surface of the upper end of the movable frame (3). A first transmission wheel (406) is provided through the output end of the second motor (405) through the movable frame (3). A second transmission wheel (407) is provided through the upper end of the second lead screw (401) through the movable frame (3). The first transmission wheel (406) and the second transmission wheel (407) are connected by a transmission belt.

4. The roll-up device for condenser production according to claim 3, characterized in that: The mounting plate (403) has a sliding groove (4031) and a countersunk hole (4032). The clamping block (404) is provided with a slider (4041). The sliding groove (4031) and the slider (4041) are slidably connected to each other, so as to have a first threaded hole (4042) corresponding to the countersunk hole (4032). The countersunk hole (4032) and the first threaded hole (4042) are connected by screws.

5. The roll-up device for condenser production according to claim 4, characterized in that: The roll assembly (6) includes a rotating component (601) rotatably connected to two sets of fixed plates (5), and a bending component (602) is provided between the two sets of rotating components (601). A third motor (603) is provided on the outside of one of the fixed plates (5), and the output end of the third motor (603) is connected to the rotating component (601).

6. The roll-up apparatus for condenser production according to claim 5, characterized in that: The rotating component (601) has a rotating rod (6011). One end of the rotating rod (6011) is provided with a first retaining plate (6012). The first retaining plate (6012) is rotatably connected to a second retaining plate (6013). Both the first retaining plate (6012) and the second retaining plate (6013) are provided with a second threaded hole (6014). Both ends of the bending component (602) are provided with retaining blocks (6021). The retaining blocks (6021) are provided with a third threaded hole (6022) corresponding to the second threaded hole (6014). The first retaining plate (6012) and the second retaining plate (6013) close together to retain the retaining block (6021), and the second threaded hole (6014) and the third threaded hole (6022) are connected by screws.

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