Straightening device for steel wire rope machining

Abstract

The utility model provides a straightening device for steel wire rope machining, which comprises a mounting vertical plate, two groups of fixing frames are arranged on the mounting vertical plate, an included angle of 90 degrees is formed between the two groups of fixing frames, and a plurality of first correcting parts and second correcting parts which are distributed at equal intervals are arranged on the fixing frames. The adjacent first correcting parts and second correcting parts are distributed in a staggered mode, and a grinding part is arranged on the right side of the mounting vertical plate. According to the straightening device for steel wire rope machining, the first correcting parts and the second correcting parts which are distributed in a staggered mode form a progressive steel wire rope correcting process, the positions of the second correcting parts are adjusted, the straightening device adapts to correcting requirements of steel wire ropes with different diameters and adjustment of tensile force borne by the steel wire ropes, partial deformation is corrected step by step through staggered pressure application, and the straightening effect is good. Bending deformation is effectively eliminated; the grinding part and the cleaning part are coaxially connected in series, defects such as dirt, rust and burrs on the surface of the steel wire rope are ground and cleaned, and the machining quality of the steel wire rope is improved.

Description

Technical Field

[0001] This utility model relates to the field of wire rope processing technology, and in particular to a straightening device for wire rope processing. Background Technology

[0002] Steel wire rope is a type of rope structure that is high in strength and lightweight and can withstand large loads. Traditional steel wire rope is usually made by twisting multiple steel wires around a core. Some high-strength steel wire ropes are made by twisting multiple strands of steel wire around a core again, such as double-twist rope and triple-twist rope.

[0003] However, during production, storage, or use, steel wire ropes are prone to multi-directional bending deformation, surface corrosion, and burrs due to binding, squeezing, and twisting. These problems directly affect their mechanical properties and service life. Furthermore, during the straightening process, the device does not integrate a surface cleaning function, and defects such as rust and burrs are not removed, which may exacerbate wear or corrosion during subsequent use, affecting safety and durability.

[0004] Therefore, it is necessary to provide a straightening device for steel wire rope processing to solve the above-mentioned technical problems. Utility Model Content

[0005] This utility model provides a straightening device for steel wire rope processing, which solves the problem that the device does not integrate a surface cleaning function during the steel wire rope straightening process, and defects such as rust and burrs are not removed, which may aggravate wear or corrosion in subsequent use.

[0006] To solve the above-mentioned technical problems, this utility model provides a straightening device for steel wire rope processing, comprising: a mounting plate, on which two sets of fixing frames are provided, with a 90° angle between the two sets of fixing frames; multiple equidistantly distributed first and second correction parts are provided on the fixing frames, with adjacent first and second correction parts being staggered; a grinding part is provided on the right side of the mounting plate, and a cleaning part is provided on the right side of the grinding part; a support plate is provided below the grinding part, and a waste box is slidably connected to the support plate and aligned with the grinding part and cleaning part above.

[0007] Preferably, the first correction part includes a first correction wheel and a first fixing member, the first fixing member is fixedly connected to the mounting vertical plate, and the first correction wheel is rotatably connected to the first fixing member.

[0008] Preferably, the second correction part includes an extension frame, a second correction wheel, and a second fixing member. The extension frame has a sliding groove in the middle. An adjusting screw is rotatably connected in the sliding groove and extends to the outside of the extension frame. A rotating wheel is fixedly connected to the adjusting screw. A movable seat is threadedly connected to the adjusting screw and its two sides are slidably connected to the sliding groove for adjusting the distance between the second correction wheel and the first correction wheel. The second fixing member is fixedly connected to the movable seat, and the second correction wheel is rotatably connected to the second fixing member.

[0009] Preferably, the grinding section includes a first base, with symmetrically distributed adjusting discs on both sides of the first base. The upper part of the adjusting disc is provided with an adjusting port, and uniformly distributed moving blocks are slidably connected to the adjusting disc. A connecting member is provided at the lower end of the moving block, and an arc-shaped plate is fixedly connected to the end of the connecting member. The arc-shaped plates on the two sets of adjusting discs are staggered, and grinding protrusions are provided on the arc-shaped plates for treating the surface of the wire rope.

[0010] Preferably, the cleaning unit includes a second base, on which a collar is provided, and a through pipe is rotatably connected to the collar. A flexible cleaning brush is fixedly connected to the inner side of the through pipe, and the through pipe has uniformly distributed waste discharge outlets to discharge the waste cleaned inside the through pipe.

[0011] Preferably, the centers of the grinding section and the cleaning section are located on the same straight line.

[0012] Compared with related technologies, the straightening device for steel wire rope processing provided by this utility model has the following beneficial effects:

[0013] This utility model provides a straightening device for steel wire rope processing. The staggered first and second correction sections form a progressive steel wire rope correction process. Adjusting the position of the second correction section adapts to the correction requirements of steel wire ropes of different diameters and the adjustment of the tension force on the steel wire rope. The staggered pressure gradually corrects local deformation and effectively eliminates bending deformation. The grinding section and the cleaning section adopt a coaxial series design to grind and clean defects such as dirt, rust and burrs on the surface of the steel wire rope, thereby improving the quality of steel wire rope processing. Attached Figure Description

[0014] Figure 1 A schematic diagram of a preferred embodiment of a straightening device for steel wire rope processing provided by this utility model;

[0015] Figure 2 This is a schematic diagram of the structure of the first correction part and the second correction part in this utility model;

[0016] Figure 3 This is a schematic diagram of the grinding part in this utility model;

[0017] Figure 4 This is a schematic diagram of the cleaning part in this utility model.

[0018] The diagram is labeled as follows: 1. Mounting plate, 2. Fixing frame, 3. First correction part, 31. First correction wheel, 32. First fixing piece, 4. Second correction part, 41. Extension frame, 42. Sliding groove, 43. Adjusting screw, 44. Rotary wheel, 45. Moving seat, 46. Second correction wheel, 47. Second fixing piece, 5. Grinding part, 51. First base, 52. Adjusting plate, 53. Adjusting port, 54. Moving block, 55. Connecting piece, 56. Arc plate, 57. Grinding protrusion, 6. Cleaning part, 61. Second base, 62. Collar, 63. Through pipe, 64. Cleaning brush, 65. Waste discharge port, 7. Support plate, 8. Waste box. Detailed Implementation

[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0020] Please refer to the following: Figure 1 , Figure 2 , Figure 3 and Figure 4 ,in, Figure 1 A schematic diagram of a preferred embodiment of a straightening device for steel wire rope processing provided by this utility model;

[0021] Figure 2 This is a schematic diagram of the structure of the first correction part and the second correction part in this utility model;

[0022] Figure 3 This is a schematic diagram of the grinding part in this utility model;

[0023] Figure 4 This is a schematic diagram of the cleaning part in this utility model.

[0024] A straightening device for steel wire rope processing includes: a mounting plate 1, on which two sets of fixing frames 2 are provided, with a 90° angle between the two sets of fixing frames 2; multiple equidistantly distributed first correction parts 3 and second correction parts 4 are provided on the fixing frames 2, with adjacent first correction parts 3 and second correction parts 4 being staggered; a grinding part 5 is provided on the right side of the mounting plate 1, and a cleaning part 6 is provided on the right side of the grinding part 5; a support plate 7 is provided below the grinding part 5, and a waste box 8 is slidably connected to the support plate 7 and aligned with the grinding part 5 and the cleaning part 6 above.

[0025] The steel wire rope is passed through two sets of fixed frames 2 arranged at a 90° angle on the mounting plate 1. The three-dimensional cross layout forms a multi-directional correction space, which can simultaneously straighten the steel wire rope in both vertical and horizontal directions. The first correction part 3 and the second correction part 4, which are staggered on the fixed frame 2, form a progressive correction process. Through multi-level staggered pressure, the local deformation of the steel wire rope is gradually corrected, avoiding stress concentration caused by over-correction at a single point, and effectively eliminating the bending deformation of the steel wire rope. The grinding part 5 and the cleaning part 6 adopt a coaxial series design, and together with the waste box 8, realize a continuous operation process of straightening, grinding, cleaning and waste collection.

[0026] The first correction part 3 includes a first correction wheel 31 and a first fixing member 32. The first fixing member 32 is fixedly connected to the mounting vertical plate 1, and the first correction wheel 31 is rotatably connected to the first fixing member 32.

[0027] The second correction part 4 includes an extension frame 41, a second correction wheel 46, and a second fixing member 47. The extension frame 41 has a sliding groove 42 in the middle. An adjusting screw 43 is rotatably connected in the sliding groove 42 and extends to the outside of the extension frame 41. A rotating wheel 44 is fixedly connected to the adjusting screw 43. A movable seat 45 is threadedly connected to the adjusting screw 43 and its two sides are slidably connected to the sliding groove 42 for adjusting the distance between the second correction wheel 46 and the first correction wheel 31. The second fixing member 47 is fixedly connected to the movable seat 45, and the second correction wheel 46 is rotatably connected to the second fixing member 47.

[0028] The grinding section 5 includes a first base 51, on both sides of which are symmetrically distributed adjustment discs 52. The upper part of the adjustment disc 52 is provided with an adjustment port 53. The adjustment disc 52 is slidably connected with uniformly distributed moving blocks 54. The lower end of the moving block 54 is provided with a connector 55. The end of the connector 55 is fixedly connected with an arc plate 56. The arc plates 56 on the two sets of adjustment discs 52 are staggered. The arc plate 56 is provided with grinding protrusions 57 for treating the surface of the wire rope.

[0029] The cleaning unit 6 includes a second base 61, on which a collar 62 is provided. A through pipe 63 is rotatably connected to the collar 62. A flexible cleaning brush 64 is fixedly connected to the inner side of the through pipe 63. The through pipe 63 has uniformly distributed waste discharge outlets 65 to discharge the waste swept down inside the through pipe 63.

[0030] The centers of the grinding section 5 and the cleaning section 6 are located on the same straight line.

[0031] The working principle of the straightening device for steel wire rope processing provided by this utility model is as follows:

[0032] The steel wire rope is passed through two sets of fixed frames 2 arranged at a 90° angle on the mounting plate 1. The three-dimensional cross layout forms a multi-directional correction space, which can simultaneously straighten the steel wire rope in both vertical and horizontal directions. The first correction part 3 and the second correction part 4, which are staggered on the fixed frame 2, form a progressive correction process. Through multi-level staggered pressure, the local deformation of the steel wire rope is gradually corrected, avoiding stress concentration caused by over-correction at a single point, and effectively eliminating the bending deformation of the steel wire rope. The grinding part 5 and the cleaning part 6 adopt a coaxial series design, and together with the waste box 8, realize a continuous operation process of straightening, grinding, cleaning and waste collection.

[0033] Compared with related technologies, the straightening device for steel wire rope processing provided by this utility model has the following beneficial effects:

[0034] The staggered first correction section 3 and second correction section 4 form a progressive wire rope correction process. The position of the second correction section 4 is adjusted to adapt to the correction requirements of wire ropes of different diameters and the adjustment of the tension force on the wire rope. The staggered pressure gradually corrects local deformation and effectively eliminates bending deformation. The grinding section 5 and the cleaning section 6 adopt a coaxial series design to grind and clean the defects such as dirt, rust and burrs on the surface of the wire rope, thereby improving the quality of wire rope processing.

[0035] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A straightening device for steel wire rope processing, characterized in that, include: The mounting plate has two sets of fixing brackets with a 90° angle between them. Each fixing bracket has multiple equidistant first and second correction parts, which are staggered. A grinding part is located on the right side of the mounting plate, and a cleaning part is located on the right side of the grinding part. A support plate is located below the grinding part, and a waste box is slidably connected to the support plate and aligned with the grinding and cleaning parts above.

2. The straightening device for steel wire rope processing according to claim 1, characterized in that, The first correction part includes a first correction wheel and a first fixing member. The first fixing member is fixedly connected to the mounting vertical plate, and the first correction wheel is rotatably connected to the first fixing member.

3. A straightening device for steel wire rope processing according to claim 2, characterized in that, The second correction part includes an extension frame, a second correction wheel, and a second fixing member. The extension frame has a sliding groove in the middle. An adjusting screw is rotatably connected in the sliding groove and extends to the outside of the extension frame. A rotating wheel is fixedly connected to the adjusting screw. A movable seat is threadedly connected to the adjusting screw and its two sides are slidably connected to the sliding groove for adjusting the distance between the second correction wheel and the first correction wheel. The second fixing member is fixedly connected to the movable seat, and the second correction wheel is rotatably connected to the second fixing member.

4. A straightening device for steel wire rope processing according to claim 1, characterized in that, The grinding section includes a first base, on both sides of which are symmetrically distributed adjustment discs. The upper part of the adjustment disc is provided with an adjustment port. The adjustment disc is slidably connected with uniformly distributed moving blocks. The lower end of the moving blocks is provided with a connector. The end of the connector is fixedly connected with an arc-shaped plate. The arc-shaped plates on the two sets of adjustment discs are staggered. The arc-shaped plates are provided with grinding protrusions for treating the surface of the wire rope.

5. A straightening device for steel wire rope processing according to claim 4, characterized in that, The cleaning unit includes a second base, on which a collar is provided. A through pipe is rotatably connected to the collar. A flexible cleaning brush is fixedly connected to the inner side of the through pipe. The through pipe has evenly distributed waste discharge outlets to discharge the waste cleaned inside the through pipe.

6. A straightening device for steel wire rope processing according to claim 5, characterized in that, The centers of the grinding section and the cleaning section are located on the same straight line.

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