Automatic clamping, shaping and butting device special for self-baking electrode cylinder

Abstract

The utility model relates to an automatic clamping, shaping and butting device special for a self-baking electrode cylinder, which comprises a mounting base assembly (1), an outer clamping, shaping and butting assembly (2), an inner clamping, shaping and butting assembly (3), a first driving assembly (4) and a second driving assembly (5), and the mounting base assembly (1) comprises an outer mounting base body (11) and an inner mounting base body (12). The outer clamping and shaping butt-joint assembly (2) comprises a circular ring mounting seat body (21), a side clamping block (22), a middle clamping block (23), a clamping block driving mechanism (24), an aligning and pressing block (25), an aligning and pressing power cylinder (26) and a supporting mechanism (27), and the inner clamping and shaping assembly (3) comprises an inner clamping mounting seat (31), an inner clamping block (32), an inner clamping block driving mechanism (33) and an inner connecting column (34). The electrode cylinder can be automatically clamped, shaped and butted, and the working efficiency is high.

Description

Technical Field

[0001] This utility model relates to the field of self-baking electrode welding and manufacturing technology, specifically to an automatic clamping, shaping and docking device for self-baking electrode cylinders. Background Technology

[0002] Self-baking electrodes consist of an electrode cylinder and electrode paste added to the electrode cylinder. During the calcium carbide furnace production process, the electrode paste below the conductive clip is baked into a mature carbon electrode by resistance heating, conduction heating and radiation heating, and is continuously consumed under the action of the end arc. It is necessary to continuously weld electrode cylinders to the upper part of the electrode cylinder and continuously add electrode paste to the electrode cylinder to form a self-baking electrode for continuous production.

[0003] Electrode cylinders require clamping and hoisting during welding. Currently, the common method is to use overhead cranes for clamping and hoisting, which involves using straps and hooks. During hoisting, the electrode cylinder is prone to swaying and instability, and manual operations such as binding, hooking, unbinding, and releasing are required, which is inconvenient and inefficient. The electrode cylinder is a hollow cylindrical shape with multiple evenly distributed ribs on its outer cylindrical surface. It is made of thin steel plate. Due to the instability during current clamping and hoisting methods and the inherent structural limitations of the electrode cylinder, it is prone to deformation, which can lead to problems during welding. The deformed parts need to be reshaped to align with the original electrode cylinder, which presents some inconvenience during welding. When welding the electrode cylinder to the top, it is necessary to ensure that the outer cylindrical surfaces and ribs of the two electrode cylinders are aligned before welding. Currently, workers manually align the outer cylindrical surfaces of the electrode cylinders using hand tools and manually clamp the ribs using hand clamping tools. This manual operation is time-consuming, labor-intensive, and cannot achieve fast and effective alignment and clamping. Therefore, the current operation of clamping, hoisting, shaping, and docking of electrode cylinders mainly relies on manual intervention, lacking corresponding automated mechanical devices.

[0004] Therefore, designing and manufacturing an automatic clamping, shaping and docking device specifically for self-baking electrode cylinders to improve clamping and hoisting efficiency, prevent deformation, and automatically perform rounding, alignment and clamping operations is a very meaningful endeavor. Summary of the Invention

[0005] The purpose of this invention is to address the shortcomings of existing technologies and provide an automatic clamping, shaping, and docking device specifically for self-baking electrode cylinders. This device features a novel structure, practical functions, and can automate the clamping, shaping, and docking of electrode cylinders with high work efficiency.

[0006] The technical solution adopted in this utility model is: an automatic clamping, shaping, and docking device specifically for self-baking electrode cylinders, comprising a mounting base assembly 1, an outer clamping, shaping, and docking assembly 2, an inner clamping and shaping assembly 3, a first driving assembly 4, and a second driving assembly 5.

[0007] Mounting base assembly 1 includes an outer mounting base body 11 and an inner mounting base body 12. The outer mounting base body 11 is a ring-shaped component. The inner mounting base body 12 is located in the middle of the outer mounting base body 11 and is fixedly connected to the outer mounting base body 11 through multiple seat connecting crossbars 13. Multiple seat mounting columns 14 are fixedly installed below the inner mounting base body 12.

[0008] The external clamping and shaping docking assembly 2 includes a circular ring mounting base 21, side clamping blocks 22, a middle clamping block 23, a clamping block drive mechanism 24, an alignment and pressing block 25, an alignment and pressing power cylinder 26, and a support mechanism 27. Two circular ring mounting bases 21 are correspondingly arranged, with multiple connecting vertical pipes 28 evenly distributed between them. The two circular ring mounting bases 21 are fixedly connected together through the connecting vertical pipes 28. Multiple side clamping blocks 22 are evenly arranged in a circular array on the upper side of the upper circular ring mounting base 21 and the lower side of the lower circular ring mounting base 21. Each side clamping block 22 has an arc-shaped clamping concave surface that contacts the outer cylindrical surface of the electrode cylinder. Multiple clamping blocks 23 are evenly arranged in a circular array between two annular mounting bodies 21. Each clamping block 23 has an arc-shaped clamping concave surface and a side clamping plane. The arc-shaped clamping concave surface of the clamping block 23 contacts the outer cylindrical surface of the electrode cylinder. A process through hole is provided on the arc-shaped clamping concave surface of the clamping block 23. The side clamping blocks 22 and the clamping blocks 23 are slidably connected to the annular mounting bodies 21 via a first linear guide rail. The sliders of the first linear guide rail are fixedly connected to the side clamping blocks 22 and the clamping blocks 23, respectively. The slide block of the first linear guide rail is fixedly connected to the annular mounting body 21. The clamping block driving mechanism 24 includes clamping... The system comprises a clamping block power cylinder 241, a rotating ring 242, and a guide slider 243. Multiple clamping block power cylinders 241 are evenly mounted on the circular mounting base 21. The piston rod of each clamping block power cylinder 241 is hinged to the rotating ring 242. Multiple guide inclined grooves 244 are evenly arranged on the rotating ring 242. One end of the guide slider 243 is inserted into the guide inclined groove 244, and the other end is fixedly connected to the side clamping block 22 and the middle clamping block 23, respectively. The alignment pressing block 25 is correspondingly positioned to the side clamping plane of the middle clamping block 23. The side clamping plane of the middle clamping block 23 and the alignment pressing block 25 respectively contact the protruding ribs of the electrode cylinder. One end of the aligning clamping block 25 is hinged to the middle clamping block 23. The middle end of the aligning clamping block 25 is hinged to the piston rod of the aligning clamping power cylinder 26. The cylinder body of the aligning clamping power cylinder 26 is hinged to the middle clamping block 23. The support mechanism 27 includes a support connecting column 271 and a support rotating wheel 272. Multiple support connecting columns 271 are evenly fixed on the circular mounting base 21. The support rotating wheel 272 is rotatably mounted on the support connecting column 271 through a bearing. The outer circle of the support rotating wheel 272 is provided with a support groove. The outer circle of the rotating ring 242 is inserted into the support groove. The support rotating wheel 272 provides positioning support for the rotating ring 242.

[0009] The internal clamping and shaping assembly 3 includes an internal clamping mounting base 31, internal clamping blocks 32, an internal clamping block driving mechanism 33, and an internal connecting column 34. Multiple internal clamping blocks 32 are evenly arranged in a circular array on the internal clamping mounting base 31. They are slidably connected to the internal clamping mounting base 31 via a second linear guide rail. The slider of the second linear guide rail is fixedly connected to the internal clamping blocks 32, and the slide block of the second linear guide rail is fixedly connected to the internal clamping mounting base 31. The internal clamping blocks 32 have arc-shaped clamping convex surfaces that contact the inner cylindrical surface of the electrode cylinder. The internal clamping block driving mechanism 33 includes an internal clamping block driving motor 331 and a gear transmission mechanism 33. 2. A swing disk 333 and inner clamping block connecting rods 334 are included. An inner clamping block drive motor 331 is fixedly mounted on an inner clamping mounting base 31. The driving gear of a gear transmission mechanism 332 is connected to the output shaft of the inner clamping block drive motor 331, and the driven gear of the gear transmission mechanism 332 is fixedly connected to the swing disk 333. The swing disk 333 is rotatably connected to the inner clamping mounting base 31 via bearings. Multiple inner clamping block connecting rods 334 are arranged in a circular array, with one end hinged to the swing disk 333 and the other end hinged to the inner clamping block 32. Multiple inner connecting posts 34 are evenly fixedly mounted on the inner clamping mounting base 31.

[0010] The first drive assembly 4 includes a first drive motor 41, a sprocket transmission mechanism 42, and a screw lifting mechanism 43. The sprocket transmission mechanism 42 mainly includes a driving sprocket 421, a driven sprocket 422, and a transmission chain 423. The screw lifting mechanism 43 mainly includes a screw 431 and a nut 432. The first drive motor 41 is fixedly mounted on the outer mounting base 11. The driving sprocket 421 is mounted on the output shaft of the first drive motor 41. The driven sprocket 422 is mounted on the upper end of the screw 431. The upper section of the screw 431 is rotatably connected to the outer mounting base 11 via a bearing. The nut 432 is fixedly connected to the annular mounting base 21. The lower section of the screw 431 is inserted into the connecting vertical pipe 28.

[0011] The second drive assembly 5 mainly includes a winch motor 51, a drum 52, a wire rope 53, and a pulley 54. The winch motor 51 is fixedly installed on the inner mounting base 12. The drum 52 is connected to the output shaft of the winch motor 51. The pulley 54 is installed on the mounting column 14 of the base. The wire rope 53 is wrapped around the pulley 54. One end of the wire rope 53 is fixedly wound on the drum 52, and the other end is fixedly connected to the inner connecting column 34.

[0012] A further improvement is that, in order to facilitate the assembly and use of the automatic clamping, shaping and docking device, a lifting rod 15 is provided in the middle of the upper part of the inner mounting base 12.

[0013] A further improvement is that the lower end of the mounting column 14 of the base is provided with a conical hole, and the upper end of the inner connecting column 34 is provided with a cone that matches the conical hole.

[0014] A further improvement is that rotating steel balls are evenly installed on the arc-shaped clamping concave surface of the side clamping block 22.

[0015] A further improvement is that the support groove on the support wheel 272 is V-shaped, and the outer circumference of the rotating ring 242 is chamfered on both sides.

[0016] A further improvement is that a locking and anti-drop mechanism 35 is installed on the inner clamping mounting base 31, which includes a locking power cylinder 351, a locking connecting block 352, a locking block connecting rod 353, a locking sliding block 354, a locking sliding seat 355, and a locking fixing block 356. The locking power cylinder 351 is installed in the middle of the inner clamping mounting base 31. The locking connecting block 352 is fixedly installed on the piston rod of the locking power cylinder 351. One end of the locking block connecting rod 353 is hinged to the locking connecting block 352, and the other end is hinged to the locking sliding block 354. The locking sliding seat 355 is fixedly installed on the inner clamping mounting base 31. The locking sliding block 354 is slidably installed in the locking sliding seat 355. The locking fixing block 356 is fixedly installed on the mounting column 14 of the base body. The locking fixing block 356 is provided with a locking groove, and the front end of the locking sliding block 354 is inserted into the locking groove.

[0017] A further improvement is that, in order to increase the transmission wrap angle of the drive sprocket 421 and to tension the transmission chain 423, tension sprockets 424 are provided on both sides of the drive sprocket 421.

[0018] A further improvement is that the clamping block power cylinder 241, the alignment and pressing power cylinder 26, and the positioning power cylinder 351 are one of electric cylinders, hydraulic cylinders, or pneumatic cylinders.

[0019] Compared with the prior art, this utility model has the following advantages: it has a novel structure and practical functions, and can automate the clamping, shaping and docking of electrode cylinders, resulting in high work efficiency. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of this utility model.

[0021] Figure 2 This is a three-dimensional structural diagram of the present invention.

[0022] Figure 3 This is a schematic diagram of the mounting base assembly in this utility model.

[0023] Figure 4 for Figure 3 AA section view,

[0024] Figure 5 This is a three-dimensional structural diagram of the mounting base assembly in this utility model.

[0025] Figure 6 This is a schematic diagram of the structure of the external clamping and shaping docking assembly in this utility model.

[0026] Figure 7 for Figure 6 BB section view in

[0027] Figure 8 for Figure 6 CC section view in

[0028] Figure 9 for Figure 8 A magnified view of a portion of the image.

[0029] Figure 10 This is a three-dimensional structural diagram of the external clamping and shaping docking assembly of this utility model.

[0030] Figure 11 This is a schematic diagram of the structure of the side clamping block of this utility model.

[0031] Figure 12 This is a three-dimensional structural diagram of the side clamping block of this utility model.

[0032] Figure 13 This is a three-dimensional structural diagram of the clamping block in this utility model.

[0033] Figure 14 This is a schematic diagram of the internally mounted shaping component in this utility model.

[0034] Figure 15 for Figure 14 The bottom view,

[0035] Figure 16 This is a three-dimensional structural diagram of the internally mounted shaping component in this utility model. Detailed Implementation

[0036] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention.

[0037] like Figures 1 to 16 As shown, an automatic clamping, shaping, and docking device specifically for self-baking electrode cylinders includes a mounting base assembly 1, an outer clamping, shaping, and docking assembly 2, an inner clamping and shaping assembly 3, a first drive assembly 4, and a second drive assembly 5.

[0038] The mounting base assembly 1 includes an outer mounting base body 11 and an inner mounting base body 12. The outer mounting base body 11 is a ring-shaped component. The inner mounting base body 12 is located in the middle of the outer mounting base body 11 and is fixedly connected to the outer mounting base body 11 by multiple seat connecting crossbars 13. Preferably, there are four seat connecting crossbars 13. Multiple seat mounting columns 14 are fixedly installed below the inner mounting base body 12. Preferably, there are four seat mounting columns 14. The lower end of the seat mounting columns 14 is provided with a conical hole. In order to facilitate the assembly and use of the automatic clamping, shaping and docking device, the technical solution has been optimized. A lifting rod 15 is provided in the middle of the upper part of the inner mounting base body 12. The lifting rod 15 is connected to the hook of the lifting equipment.

[0039] The external clamping and shaping assembly 2 includes a circular mounting base 21, side clamping blocks 22, a middle clamping block 23, a clamping block drive mechanism 24, an alignment and pressing block 25, an alignment and pressing power cylinder 26, and a support mechanism 27. Two circular mounting bases 21 are correspondingly arranged, with multiple connecting vertical pipes 28 evenly distributed between them. Preferably, there are four connecting vertical pipes 28. The two circular mounting bases 21 are fixedly connected together by the four connecting vertical pipes 28. Multiple side clamping blocks 22 are evenly arranged in a circular array on the upper side of the upper circular mounting base 21 and the lower side of the lower circular mounting base 21. Preferably, there are eight side clamping blocks 22, with four side clamping blocks 22 installed on the upper side of the upper circular mounting base 21. The lower side clamping block 22, mounted on the lower ring mounting base 21, has an arc-shaped clamping concave surface that contacts the outer cylindrical surface of the electrode cylinder. Rotating steel balls are evenly mounted on the arc-shaped clamping concave surface of the side clamping block 22. Multiple middle clamping blocks 23 are evenly arranged in a circular array between the two ring mounting bases 21. Preferably, there are four middle clamping blocks 23. Each middle clamping block 23 has an arc-shaped clamping concave surface and a side clamping plane. The arc-shaped clamping concave surface of the middle clamping block 23 contacts the outer cylindrical surface of the electrode cylinder. Process through holes are provided on the arc-shaped clamping concave surface of the middle clamping block 23. The side clamping blocks 22 and the middle clamping blocks 23 are slidably connected to the ring mounting base 21 via a first linear guide rail. The linear guide rail is well-known to those skilled in the art and is used to support… The supporting and guiding motion components reciprocate linearly in a given direction. The first linear guide mainly includes a slider and a slide block. The slider of the first linear guide is fixedly connected to the side clamping block 22 and the middle clamping block 23, respectively. The slide block of the first linear guide is fixedly connected to the annular mounting base 21. The clamping block driving mechanism 24 includes a clamping block power cylinder 241, a rotating ring 242, and a guide slider 243. Multiple clamping block power cylinders 241 are evenly installed on the annular mounting base 21. Preferably, there are eight clamping block power cylinders 241. The piston rod of the clamping block power cylinder 241 is hinged to the rotating ring 242. Multiple guide inclined grooves 244 are evenly arranged on the rotating ring 242. Preferably, there are eight guide inclined grooves 244. The guide slider 243... One end is inserted into the guide inclined slide groove 244, and the other end is fixedly connected to the side clamping block 22 and the middle clamping block 23 respectively. The clamping block power cylinder 241 is one of an electric cylinder, a hydraulic cylinder or a pneumatic cylinder. The aligning clamping block 25 is correspondingly arranged with the side clamping plane of the middle clamping block 23. The side clamping plane of the middle clamping block 23 and the aligning clamping block 25 are respectively in contact with the convex rib of the electrode cylinder. One side end of the aligning clamping block 25 is hinged to the middle clamping block 23. The middle end of the aligning clamping block 25 is hinged to the piston rod of the aligning clamping power cylinder 26. The cylinder body of the aligning clamping power cylinder 26 is hinged to the middle clamping block 23. The aligning clamping power cylinder 26 is one of an electric cylinder, a hydraulic cylinder or a pneumatic cylinder. The support mechanism 27 includes a support connecting column 271 and a support rotating wheel 272.Multiple supporting connecting columns 271 are evenly fixedly installed on the circular mounting base 21. Preferably, there are twelve supporting connecting columns 271. Supporting rotating wheels 272 are rotatably mounted on the supporting connecting columns 271 via bearings. The outer circumference of the supporting rotating wheel 272 is provided with a supporting groove. The outer circumference of the rotating ring 242 is inserted into the supporting groove. The supporting rotating wheel 272 provides positioning and support for the rotating ring 242. The supporting groove on the supporting rotating wheel 272 is V-shaped. The outer circumference of the rotating ring 242 has chamfered edges on both sides.

[0040] The piston rod of the clamping block power cylinder 241 extends or retracts, driving the rotating ring 242 to rotate in the forward or reverse direction. When the rotating ring 242 rotates, the guide inclined slide groove 244 drives the guide slider 243 to make the side clamping block 22 and the middle clamping block 23 reciprocate linearly on the circular ring mounting base 21 via the first linear guide rail. When the side clamping block 22 and the middle clamping block 23 move inward, the arc clamping concave surface of the side clamping block 22 and the middle clamping block 23 contacts the outer cylindrical surface of the electrode cylinder, clamping and shaping the electrode cylinder. When the side clamping block 22 and the middle clamping block 23 move outward, the arc clamping surface of the side clamping block 22 and the middle clamping block 23 clamps the electrode cylinder. The concave surface separates from the outer cylindrical surface of the electrode cylinder, releasing the electrode cylinder and causing the piston rod of the alignment and clamping power cylinder 26 to extend or retract, driving the alignment and clamping block 25 to swing. When the alignment and clamping block 25 swings inward toward the side clamping plane of the middle clamping block 23, the side clamping plane of the middle clamping block 23 and the alignment and clamping block 25 respectively contact the convex ribs of the electrode cylinder, clamping and aligning the convex ribs of the electrode cylinder. When the alignment and clamping block 25 swings outward away from the side clamping plane of the middle clamping block 23, the side clamping plane of the middle clamping block 23 and the alignment and clamping block 25 separate from the convex ribs of the electrode cylinder, releasing the electrode cylinder's convex ribs.

[0041] The internal clamping and shaping assembly 3 includes an internal clamping mounting base 31, internal clamping blocks 32, an internal clamping block driving mechanism 33, and an internal connecting column 34. Multiple internal clamping blocks 32 are evenly arranged in a circular array on the internal clamping mounting base 31. Preferably, there are sixteen internal clamping blocks 32. The internal clamping blocks 32 are slidably connected to the internal clamping mounting base 31 via a second linear guide rail. The linear guide rail, as is well known to those skilled in the art, is used to support and guide the moving component to perform reciprocating linear motion in a given direction. The second linear guide rail mainly includes a slider and a slide block. The slider of the second linear guide rail is fixedly connected to the internal clamping blocks 32, and the slide block of the second linear guide rail is fixedly connected to the internal clamping mounting base 31. Block 32 has an arc-shaped clamping convex surface that contacts the inner cylindrical surface of the electrode cylinder. The inner clamping block drive mechanism 33 includes an inner clamping block drive motor 331, a gear transmission mechanism 332, a swing disk 333, and an inner clamping block connecting rod 334. The gear transmission mechanism is well known to those skilled in the art and mainly includes a driving gear and a driven gear that mesh with each other. The inner clamping block drive motor 331 is fixedly mounted on the inner clamping mounting base 31. The driving gear of the gear transmission mechanism 332 is connected to the output shaft of the inner clamping block drive motor 331, and the driven gear of the gear transmission mechanism 332 is fixedly connected to the swing disk 333. The swing disk 333 is connected to the inner clamping block drive motor 331 via bearings. Rotatably connected to the inner clamping mounting base 31, multiple inner clamping block connecting rods 334 are arranged in a circular array, preferably sixteen in number. One end of each inner clamping block connecting rod 334 is hinged to the swing disk 333, and the other end is hinged to the inner clamping block 32. Multiple inner connecting columns 34 are evenly fixedly installed on the inner clamping mounting base 31, preferably four in number. The upper end of each inner connecting column 34 is provided with a cone that matches the conical hole at the lower end of the mounting column 14. The inner clamping mounting base 31 is equipped with a locking anti-drop mechanism 35, which includes a locking power cylinder 351, a locking connecting block 352, a locking block connecting rod 353, a locking sliding block 354, and a locking sliding seat. The positioning cylinder 351 is installed in the middle of the inner clamping mounting base 31, and the positioning connecting block 352 is fixedly installed on the piston rod of the positioning cylinder 351. One end of the positioning block connecting rod 353 is hinged to the positioning connecting block 352, and the other end is hinged to the positioning sliding block 354. The positioning sliding seat 355 is fixedly installed on the inner clamping mounting base 31, and the positioning sliding block 354 is slidably installed in the positioning sliding seat 355. The positioning fixing block 356 is fixedly installed on the mounting column 14 of the base body. The positioning fixing block 356 is provided with a positioning groove, and the front end of the positioning sliding block 354 is inserted into the positioning groove. The positioning cylinder 351 is one of an electric cylinder, a hydraulic cylinder, or a pneumatic cylinder.

[0042] The inner clamping block drive motor 331 drives the swing disk 333 to rotate forward or backward through the gear transmission mechanism 332. When the swing disk 333 rotates, it drives the inner clamping block 32 to reciprocate linearly on the inner clamping mounting base 31 via the inner clamping block connecting rod 334. When the inner clamping block 32 moves outward, the arc-shaped clamping convex surface of the inner clamping block 32 contacts the inner cylindrical surface of the electrode cylinder, clamping and shaping the electrode cylinder. When the inner clamping block 32 moves inward, the arc-shaped clamping convex surface of the inner clamping block 32 separates from the inner cylindrical surface of the electrode cylinder, clamping and shaping the electrode cylinder. To release the clamping mechanism, the piston rod of the locking power cylinder 351 extends or retracts, causing the locking connecting block 352 to rise or fall. The locking connecting block 352, via the locking block connecting rod 353, causes the locking sliding block 354 to extend or retract within the locking sliding seat 355. When the locking sliding block 354 extends so that its front end inserts into the locking groove on the locking fixing block 356, it locks the internal clamping and shaping assembly 3 to prevent it from falling off. When the locking sliding block 354 retracts so that its front end separates from the locking groove on the locking fixing block 356, the internal clamping and shaping assembly 3 is released.

[0043] The first drive assembly 4 includes a first drive motor 41, a sprocket transmission mechanism 42, and a screw lifting mechanism 43. The sprocket transmission mechanism is well known to those skilled in the art and mainly includes a driving sprocket 421, a driven sprocket 422, and a transmission chain 423. The screw lifting mechanism is also well known to those skilled in the art and mainly includes a screw 431 and a nut 432. The first drive motor 41 is fixedly mounted on the outer mounting base 11. The driving sprocket 421 is mounted on the output shaft of the first drive motor 41. The driven sprocket 422 is mounted on the upper end of the screw 431. The upper section of the screw 431 is rotatably connected to the outer mounting base 11 via a bearing. The nut 432 is fixedly connected to the annular mounting base 21. The lower section of the screw 431 is inserted into the connecting vertical pipe 28. In order to increase the transmission wrap angle of the driving sprocket 421 and to tension the transmission chain 423, tensioning sprockets 424 are provided on both sides of the driving sprocket 421.

[0044] The first drive assembly 4 raises or lowers the external clamping and shaping docking assembly 2. The first drive motor 41 drives the lead screw lifting mechanism 43 to move through the sprocket transmission mechanism 42. The nut 432 drives the external clamping and shaping docking assembly 2 to rise or fall.

[0045] The second drive assembly 5 is a hoisting mechanism, well known to those skilled in the art. It mainly includes a hoisting motor 51, a drum 52, a wire rope 53, and a pulley 54. The hoisting mechanism is a lightweight lifting mechanism that uses a hoisting motor to drive a drum to wind a wire rope to lift or pull heavy objects. The hoisting mechanism can vertically lift, horizontally pull, or tilt heavy objects. The hoisting motor 51 is fixedly mounted on the inner mounting base 12. The drum 52 is connected to the output shaft of the hoisting motor 51. The pulley 54 is mounted on the mounting column 14 of the base. The wire rope 53 is wrapped around the pulley 54. One end of the wire rope 53 is fixedly wound around the drum 52, and the other end is fixedly connected to the inner connecting column 34.

[0046] The second drive assembly 5 causes the inner clamping and shaping assembly 3 to rise or fall, and the winch motor 51 drives the drum 52 to rotate in the forward or reverse direction, thereby pulling the inner clamping and shaping assembly 3 to rise or fall via the wire rope 53.

[0047] However, this is not the only possibility. Any variations or substitutions conceived without inventive effort should be included within the scope of protection of this utility model. Therefore, the scope of protection of this utility model should be determined by the scope defined in the claims.

Claims

1. An automatic clamping, shaping, and docking device specifically for self-baking electrode cylinders, characterized in that, It includes a mounting base assembly (1), an external clamping and shaping docking assembly (2), an internal clamping and shaping assembly (3), a first drive assembly (4), and a second drive assembly (5). The mounting base assembly (1) includes an outer mounting base body (11) and an inner mounting base body (12). The outer mounting base body (11) is a ring-shaped component. The inner mounting base body (12) is located in the middle of the outer mounting base body (11) and is fixedly connected to the outer mounting base body (11) through multiple seat connecting crossbars (13). Multiple seat mounting columns (14) are fixedly installed below the inner mounting base body (12). The external clamping and shaping docking assembly (2) includes a circular ring mounting base (21), a side clamping block (22), a middle clamping block (23), a clamping block drive mechanism (24), an alignment and pressing block (25), an alignment and pressing power cylinder (26), and a support mechanism (27). Two circular ring mounting bases (21) are arranged correspondingly, and multiple connecting vertical pipes (28) are evenly arranged between them. The two circular ring mounting bases (21) are fixedly connected together through the connecting vertical pipes (28). Multiple side clamping blocks (22) are evenly arranged in a circular array on the upper side of the upper circular ring mounting base (21) and the lower side of the lower circular ring mounting base (21). The side clamping blocks (22) are provided with arc-shaped clamping concave surfaces, which are aligned with the outer cylindrical surface of the electrode cylinder. Multiple clamping blocks (23) are evenly arranged in a circular array between two annular mounting bodies (21). The clamping blocks (23) have an arc-shaped clamping concave surface and a side clamping plane. The arc-shaped clamping concave surface of the clamping blocks (23) contacts the outer cylindrical surface of the electrode cylinder. The arc-shaped clamping concave surface of the clamping blocks (23) has a process through hole. The side clamping blocks (22) and the clamping blocks (23) are slidably connected to the annular mounting bodies (21) through the first linear guide rail. The slider of the first linear guide rail is fixedly connected to the side clamping blocks (22) and the clamping blocks (23) respectively. The slide of the first linear guide rail is fixedly connected to the annular mounting bodies (21). The clamping block driving mechanism (24) includes a clamping block power cylinder (2 41) Rotating ring (242) and guide slider (243), multiple clamping block power cylinders (241) are evenly installed on the circular ring mounting base (21), the piston rod of the clamping block power cylinder (241) is hinged to the rotating ring (242), multiple guide inclined grooves (244) are evenly provided on the rotating ring (242), one end of the guide slider (243) is inserted into the guide inclined groove (244), and the other end is fixedly connected to the side clamping block (22) and the middle clamping block (23) respectively. The alignment pressing block (25) is set corresponding to the side clamping plane of the middle clamping block (23). The side clamping plane of the middle clamping block (23) and the alignment pressing block (25) are in contact with the convex rib of the electrode cylinder respectively. One end of the alignment clamping block (25) is hinged to the middle clamping block (23), and the middle end of the alignment clamping block (25) is hinged to the piston rod of the alignment clamping power cylinder (26). The cylinder body of the alignment clamping power cylinder (26) is hinged to the middle clamping block (23). The support mechanism (27) includes a support connecting column (271) and a support rotating wheel (272). Multiple support connecting columns (271) are evenly fixed on the ring mounting base (21). The support rotating wheel (272) is rotatably mounted on the support connecting column (271) through a bearing. The outer circle of the support rotating wheel (272) is provided with a support groove. The outer circle of the rotating ring (242) is inserted into the support groove. The support rotating wheel (272) plays a positioning and support role for the rotating ring (242). The internal clamping and shaping assembly (3) includes an internal clamping mounting base (31), an internal clamping block (32), an internal clamping block drive mechanism (33), and an internal connecting column (34). Multiple internal clamping blocks (32) are evenly arranged in a circular array on the internal clamping mounting base (31). They are slidably connected to the internal clamping mounting base (31) through a second linear guide rail. The slider of the second linear guide rail is fixedly connected to the internal clamping block (32), and the slide of the second linear guide rail is fixedly connected to the internal clamping mounting base (31). The internal clamping block (32) is provided with an arc-shaped clamping convex surface, which contacts the inner cylindrical surface of the electrode cylinder. The internal clamping block drive mechanism (33) includes an internal clamping block drive motor (331) and a gear transmission mechanism (332). The device consists of a swing disk (333) and an inner clamping block connecting rod (334). The inner clamping block drive motor (331) is fixedly mounted on the inner clamping mounting base (31). The driving gear of the gear transmission mechanism (332) is connected to the output shaft of the inner clamping block drive motor (331). The driven gear of the gear transmission mechanism (332) is fixedly connected to the swing disk (333). The swing disk (333) is rotatably connected to the inner clamping mounting base (31) through bearings. Multiple inner clamping block connecting rods (334) are arranged in a circular array. One end of each rod is hinged to the swing disk (333), and the other end is hinged to the inner clamping block (32). Multiple inner connecting columns (34) are evenly fixedly mounted on the inner clamping mounting base (31). The first drive assembly (4) includes a first drive motor (41), a sprocket transmission mechanism (42), and a screw lifting mechanism (43). The sprocket transmission mechanism (42) mainly includes a drive sprocket (421), a driven sprocket (422), and a transmission chain (423). The screw lifting mechanism (43) mainly includes a screw (431) and a nut (432). The first drive motor (41) is fixedly mounted on the outer mounting base (11). The drive sprocket (421) is mounted on the output shaft of the first drive motor (41). The driven sprocket (422) is mounted on the upper end of the screw (431). The upper section of the screw (431) is rotatably connected to the outer mounting base (11) through a bearing. The nut (432) is fixedly connected to the ring mounting base (21). The lower section of the screw (431) is inserted into the connecting vertical pipe (28). The second drive assembly (5) mainly includes a winch motor (51), a drum (52), a wire rope (53), and a pulley (54). The winch motor (51) is fixedly installed on the inner mounting base (12). The drum (52) is connected to the output shaft of the winch motor (51). The pulley (54) is installed on the mounting column (14) of the base. The wire rope (53) is wrapped around the pulley (54). One end of the wire rope (53) is fixedly wound on the drum (52), and the other end is fixedly connected to the inner connecting column (34).

2. The automatic clamping, shaping, and docking device for self-baking electrode cylinders according to claim 1, characterized in that, A hoisting rod (15) is provided in the middle of the upper part of the internal mounting base (12).

3. The automatic clamping, shaping, and docking device for self-baking electrode cylinders according to claim 1, characterized in that, The lower end of the mounting column (14) of the base is provided with a conical hole, and the upper end of the inner connecting column (34) is provided with a cone that matches the conical hole.

4. The automatic clamping, shaping, and docking device for self-baking electrode cylinders according to claim 1, characterized in that, Rotating steel balls are evenly installed on the arc clamping concave surface of the side clamping block (22).

5. The automatic clamping, shaping, and docking device for self-baking electrode cylinders according to claim 1, characterized in that, The support groove on the support wheel (272) is V-shaped, and the outer circles of the rotating ring (242) are chamfered.

6. The automatic clamping, shaping, and docking device for self-baking electrode cylinders according to claim 1, characterized in that, An anti-drop mechanism (35) is installed on the inner clamping mounting base (31), which includes a clamping power cylinder (351), a clamping connecting block (352), a clamping block connecting rod (353), a clamping sliding block (354), a clamping sliding seat (355), and a clamping fixing block (356). The clamping power cylinder (351) is installed in the middle of the inner clamping mounting base (31), the clamping connecting block (352) is fixedly installed on the piston rod of the clamping power cylinder (351), and the clamping block connecting rod... One end of (353) is hinged to the locking connecting block (352), and the other end is hinged to the locking sliding block (354). The locking sliding seat (355) is fixedly installed on the inner clamping mounting seat (31). The locking sliding block (354) is slidably installed in the locking sliding seat (355). The locking fixing block (356) is fixedly installed on the seat mounting column (14). The locking fixing block (356) is provided with a locking groove. The front end of the locking sliding block (354) is inserted into the locking groove.

7. The automatic clamping, shaping, and docking device for self-baking electrode cylinders according to claim 1, characterized in that, Tensioning sprockets (424) are provided on both sides of the drive sprocket (421).

8. The automatic clamping, shaping, and docking device for self-baking electrode cylinders according to claim 1, characterized in that, The clamping block power cylinder (241), the alignment and pressing power cylinder (26), and the positioning power cylinder (351) are one of the electric cylinder, hydraulic cylinder, or pneumatic cylinder.

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