Synchronous polishing and deburring processing device for handle part of hydraulic valve core

By designing a synchronous polishing and deburring device for the hydraulic valve core shank, the synchronous polishing and deburring of the core shank is achieved by using a motor-driven rolling shaft and grinding shaft. This solves the problem of cumbersome processes in the existing technology, improves production efficiency, and reduces costs.

CN224196558UActive Publication Date: 2026-05-05CARLSON PRECISION MASCH (KUNSHAN) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CARLSON PRECISION MASCH (KUNSHAN) CO LTD
Filing Date
2025-07-14
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

The burrs, micro-scratches, and surface roughness of the existing hydraulic valve core stalks do not meet the standards, resulting in complicated production processes and increased costs and time.

Method used

A device for simultaneous polishing and deburring of hydraulic valve core shank was designed. The device uses a motor to drive a rolling shaft and a grinding shaft in conjunction with a grinding block and a grinding shaft to achieve simultaneous polishing and deburring of the core shank.

Benefits of technology

It improved production efficiency, simplified processes, and reduced production costs and time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a synchronous polishing and deburring processing device for a handle part of a hydraulic valve core, and relates to the technical field of processing of the handle part of the hydraulic valve core, a support frame is fixed on the ground, a plurality of positioning rings are fixed on a cross rod of the support frame, and a plurality of open holes are formed in the ring wall of each positioning ring at equal angles in a penetrating manner; the positioning blocks are arranged in the open holes in a sliding mode, the tightening assemblies are arranged on the positioning rings, and the tightening assemblies abut against the corresponding positioning blocks in a matched mode; the rolling shafts are rotationally connected to the positioning blocks in the middle through rotating rods correspondingly, and the multiple polishing blocks are arranged on the positioning blocks on the left side and the right side correspondingly; the motors are respectively fixed in the two corresponding positioning blocks in the middle, the output ends of the motors are connected with the end parts of the rolling shafts, and the motors are connected with an external power supply; rotation of the rolling shaft is controlled through the motor, so that rotation and the moving direction of the core handle part are controlled, and the core handle part is synchronously polished and deburred in cooperation with the grinding block and the grinding shaft.
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Description

Technical Field

[0001] This utility model relates to the field of hydraulic valve core shank processing technology, specifically to a device for simultaneous polishing and deburring of hydraulic valve core shank. Background Technology

[0002] Hydraulic valve spools are key components in hydraulic systems, and the dimensional accuracy and surface quality of their spools directly affect their motion performance and sealing effect. Currently, valve spool spools often suffer from burrs, micro-scratches, and substandard surface roughness after machining. Traditional deburring and polishing processes are mostly performed in steps, resulting in cumbersome procedures and increased production costs and time. Therefore, there is an urgent need for a device that simultaneously polishes and deburrs the hydraulic valve spool spool to solve these problems. Utility Model Content

[0003] The purpose of this invention is to address the shortcomings and deficiencies of the existing technology by providing a simple, reasonably designed, and easy-to-use device for synchronous polishing and deburring of the hydraulic valve core shank, which can solve the above-mentioned problems.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: It comprises:

[0005] The support frame is fixed to the ground, and several positioning rings are fixed to the crossbar of the support frame. Several openings are equally spaced through the ring wall of the positioning rings.

[0006] The positioning blocks are multiple in number and are slidably disposed in the openings. The tightening components are disposed on the positioning rings and are engaged in abutment with the corresponding positioning blocks.

[0007] The rolling shafts are of several types, and each of them is screwed onto the central positioning block by a rotating rod. Several grinding blocks are respectively set on the positioning blocks on the left and right sides.

[0008] Two motors are respectively fixed in two corresponding positioning blocks in the middle, and the output end of the motor is connected to the end of the rolling shaft. The motor is connected to an external power source.

[0009] The grinding shaft is movably inserted into the guide rod on the left side of the support frame, and the two ends of the spring are respectively connected to the support frame and the end of the grinding shaft.

[0010] Furthermore, the tightening component includes:

[0011] The guide rod consists of several guide rods, which are fixed at equal angles to the ring wall of the positioning ring. Several adjusting blocks are movably inserted into the guide rods. One of the adjusting blocks has an adjusting ring screwed onto it using a bearing. The adjusting ring is threaded onto the guide rod.

[0012] The connecting blocks are multiple, and each is fixed on a corresponding positioning block. The two ends of the multiple connecting plates are respectively screwed onto the connecting blocks and the adjusting blocks using hinge seats.

[0013] Spring 2, there are several springs, and their two ends are respectively connected to the wing plate in the positioning block and the ring wall of the positioning ring.

[0014] Furthermore, limit rings are fixed to the ends of several guide rods, and the limit rings are set to abut against the adjusting blocks.

[0015] Furthermore, the wing plates of several positioning blocks are provided with abutting shafts, which are engaged with the connecting plates to abut against each other.

[0016] Furthermore, the inner ends of the positioning blocks on the left and right sides are provided with slots, and the grinding blocks are set in the slots using bolts.

[0017] Furthermore, a protective ring is fitted on the left end of the grinding shaft, and the protective ring is provided with an anti-wear layer.

[0018] Compared with the prior art, the beneficial effects of this utility model are: the hydraulic valve core shank synchronous polishing and deburring processing device of this utility model uses a tightening component to adjust the position of the positioning block, and then cooperates with the grinding block and grinding shaft for synchronous processing, so that polishing and deburring are carried out simultaneously, thereby improving production efficiency. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model.

[0020] Figure 2 This is a schematic diagram of the structure of the blush positioning ring and tightening component of this utility model.

[0021] Figure 3 This is a schematic diagram of the positioning block and the grinding block in this utility model.

[0022] Figure 4 This is a schematic diagram of the positioning block and the motor in this utility model.

[0023] Explanation of reference numerals in the attached figures:

[0024] 1. Support frame; 2. Positioning ring; 3. Opening; 4. Positioning block; 5. Tightening assembly; 6. Rolling shaft; 7. Grinding block; 8. Motor; 9. Grinding shaft; 10. Spring 1; 11. Guide rod; 12. Adjusting block; 13. Adjusting ring; 14. Connecting block; 15. Connecting plate; 16. Spring 2; 17. Limiting ring; 18. Abutting shaft; 19. Groove; 20. Protective ring; 21. Anti-wear layer. Detailed Implementation

[0025] The technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. The preferred embodiments described are only examples. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0026] like Figures 1-4 As shown, this specific embodiment adopts the following technical solution: It includes:

[0027] The support frame 1 is fixed on the ground, and several positioning rings 2 are fixed on the crossbar of the support frame 1. Several openings 3 are opened at equal angles on the ring wall of the positioning ring 2. The position of the positioning ring 2 is fixed by the support frame 1, so that the core shank can be inserted into the positioning ring 2.

[0028] Positioning block 4, there are several positioning blocks 4, and they are slidably disposed in the opening 3. Tightening component 5 is disposed on positioning ring 2, and tightening component 5 is engaged with the corresponding positioning block 4. Adjusting the position of positioning block 4 makes it easier to restrict the core shank of different diameters within positioning ring 2.

[0029] Rolling shaft 6, there are several rolling shafts 6, and they are respectively screwed to the central positioning block 4 by rotating rods. Several grinding blocks 7 are respectively set on the positioning blocks 4 on the left and right sides. The rolling shaft 6 contacts the annular wall of the core handle and controls the rotation and left and right movement direction of the core handle. The grinding blocks 7 contact the core handle and polish the surface of the core handle to remove burrs. The inner end of the positioning blocks 4 on the left and right sides is provided with a slot 19. The grinding blocks 7 are set in the slot 19 by bolts, which facilitates timely replacement of the grinding blocks 7 and ensures the grinding and polishing effect.

[0030] Two motors 8 are respectively fixed in the two corresponding positioning blocks 4 in the middle, and the output end of the motor 8 is connected to the end of the rolling shaft 6. The motor 8 is connected to an external power supply and controls the rotation direction of the corresponding rolling shaft 6 through the motor 8.

[0031] The grinding shaft 9 is movably inserted into the guide rod on the left side of the support frame 1. The two ends of the spring 10 are respectively connected to the support frame 1 and the end of the grinding shaft 9. The grinding shaft 9 contacts the inner wall of the core shank and deburrs the inside of the core shank. A protective ring 20 is sleeved on the left end of the grinding shaft 9, and an anti-wear layer 21 is provided on the protective ring 20. The position of the end of the core shank is restricted by the protective ring 20.

[0032] Tightening component 5 includes:

[0033] Guide rod 11, there are several guide rods 11, and they are fixed at equal angles on the ring wall of positioning ring 2. Several adjusting blocks 12 are movably inserted on the guide rod 11. One of the adjusting blocks 12 is screwed with an adjusting ring 13 by bearing. The adjusting ring 13 is screwed onto the guide rod 11. The adjusting ring 13 controls the movement of the corresponding adjusting block 12 on the guide rod 11. Limiting rings 17 are fixed at the ends of the several guide rods 11. The limiting rings 17 are set to cooperate with the adjusting blocks 12 to restrict the position of the adjusting blocks 12 and prevent the adjusting blocks 12 from detaching from the guide rod 11.

[0034] Connecting blocks 14, there are several connecting blocks 14, and they are respectively fixed on the corresponding positioning blocks 4. The two ends of several connecting plates 15 are respectively screwed to the connecting blocks 14 and the adjusting blocks 12 by hinge seats. The rotation of the connecting plates 15 is controlled by the adjusting blocks 12, thereby controlling the position of the positioning blocks 4 in the opening 3. The wing plates of the several positioning blocks 4 are provided with abutting shafts 18. The abutting shafts 18 are set to abut against the connecting plates 15. The abutting shafts 18 are made of galvanic material, which protects the connecting plates 15 to a certain extent.

[0035] Spring 16, there are several springs 16, and their two ends are respectively connected to the wing plate in the positioning block 4 and the ring wall of the positioning ring 2. The positioning block 4 is reset by the elastic force of the spring 16.

[0036] When using this utility model, the operator first inserts the core shank into several positioning rings 2, so that the grinding shaft 9 is inserted into the core shank. Then, the operator rotates the adjusting ring 13 to control the adjusting block 12 to move on the guide rod 11. The adjusting block 12 controls the connecting block 14 to move using the connecting plate 15. The connecting block 14 controls the positioning block 4 to move within the opening 3, so that the rolling shaft 6 and the grinding block 7 move to the appropriate position. Then, the operator starts the motor 8 to control the rotation of the rolling shaft 6. The rolling shaft 6 drives the core shank to rotate and move left and right, so that the grinding block 7 polishes the ring wall of the core shank. At the same time, when the core shank rotates, the inner wall of the core shank contacts the grinding shaft 9, thereby deburring the inner wall of the core shank. When the core shank moves to the left, the end of the core shank abuts against the protective ring 20 to protect the end of the core shank.

[0037] Compared with the prior art, the beneficial effects of this utility model are:

[0038] The rotation of the rolling shaft 6 is controlled by the motor 8, thereby controlling the rotation and movement direction of the core shank. In conjunction with the grinding block 7 and the grinding shaft 9, the core shank is simultaneously polished and deburred.

[0039] The tightening component 5 is set up, and the position of the adjusting block 12 is controlled by the adjusting ring 13. In conjunction with the connecting plate 15, the position of the positioning block 4 is controlled, which makes it easier to grind the core shank of different sizes.

[0040] A limit ring 17 is set to restrict the adjusting block 12 to the guide rod 11, so as to prevent the adjusting block 12 from detaching from the guide rod 11.

[0041] The slot 19 is designed to facilitate timely replacement of the polishing block 7, ensuring the polishing effect of the polishing block 7 on the ring wall of the core shank.

[0042] For those skilled in the art, modifications can be made to the technical solutions described in the foregoing embodiments, and equivalent substitutions can be made to some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A device for simultaneous polishing and deburring of the shank of a hydraulic valve core, characterized in that, It contains: Support frame (1), the support frame (1) is fixed on the ground, several positioning rings (2) are fixed on the crossbar of the support frame (1), and several openings (3) are opened at equal angles on the ring wall of the positioning ring (2). Positioning block (4), there are several positioning blocks (4), and they are slidably disposed in the opening (3). Tightening component (5) is disposed on positioning ring (2), and tightening component (5) is engaged with the corresponding positioning block (4) in abutment. Rolling shaft (6), there are several rolling shafts (6), and they are respectively screwed onto the middle positioning block (4) by rotating rods. Several grinding blocks (7) are respectively set on the positioning blocks (4) on the left and right sides. Motor (8), the two motors (8) are respectively fixed in the two corresponding positioning blocks (4) in the middle, and the output end of the motor (8) is connected to the end of the rolling shaft (6), and the motor (8) is connected to an external power source; The grinding shaft (9) is movably inserted into the guide rod on the left side of the support frame (1). The two ends of the spring (10) are respectively connected to the support frame (1) and the end of the grinding shaft (9).

2. The device for simultaneous polishing and deburring of the hydraulic valve core shank according to claim 1, characterized in that: The tightening component (5) includes: Guide rod (11), there are several guide rods (11), and they are fixed at equal angles on the ring wall of the positioning ring (2). Several adjusting blocks (12) are movably inserted on the guide rod (11). One of the adjusting blocks (12) is screwed with an adjusting ring (13) by bearing. The adjusting ring (13) is screwed onto the guide rod (11). Connecting block (14), there are several connecting blocks (14), and they are respectively fixed on the corresponding positioning block (4). The two ends of several connecting plates (15) are respectively screwed onto the connecting block (14) and the adjusting block (12) using hinge seats. Spring 2 (16), there are several springs 2 (16), and their two ends are respectively connected to the wing plate in the positioning block (4) and the ring wall of the positioning ring (2).

3. The device for simultaneous polishing and deburring of the hydraulic valve core shank according to claim 2, characterized in that: Limiting rings (17) are fixed to the ends of several guide rods (11), and the limiting rings (17) are set to abut against the adjusting block (12).

4. The device for simultaneous polishing and deburring of the hydraulic valve core shank according to claim 2, characterized in that: Several positioning blocks (4) have abutting shafts (18) on their wing plates, and the abutting shafts (18) are set to abut against the connecting plate (15).

5. The device for simultaneous polishing and deburring of the hydraulic valve core shank according to claim 1, characterized in that: The inner ends of the positioning blocks (4) on the left and right sides are provided with slots (19), and the grinding block (7) is set in the slots (19) by bolts.

6. The device for simultaneous polishing and deburring of the hydraulic valve core shank according to claim 1, characterized in that: The left end of the grinding shaft (9) is fitted with a protective ring (20), and the protective ring (20) is provided with an anti-wear layer (21).