High-strength abrasive disc

Abstract

The utility model relates to a high-strength abrasive disc which comprises a base body and an abrasive disc body, the abrasive disc body is installed on the surface of one side of the base body, a reinforcing assembly for improving the strength of the abrasive disc body is installed between the base body and the abrasive disc body, the reinforcing assembly comprises reinforcing ribs and an installation groove, and the reinforcing ribs comprise linear reinforcing ribs and annular reinforcing ribs. The tops of the reinforcing ribs are fixedly connected with the abrasive sheet, the bottoms of the reinforcing ribs are fixedly connected with the base body, the linear reinforcing ribs are distributed in a circumferential array mode with the center of the base body as the original point, the included angles between the multiple linear reinforcing ribs are equal, the multiple annular reinforcing ribs are distributed in a concentric circular ring mode in a surrounding mode, and the annular reinforcing ribs are connected with the linear reinforcing ribs in a staggered mode. According to the utility model, through the circular array formed by mutually staggering the linear reinforcing ribs and the annular reinforcing ribs and the concentric circular ring distribution structure, the abrasive disc can uniformly disperse external forces such as grinding force, friction force and the like born by the abrasive disc from multiple directions, so that local concentration of stress is effectively avoided, the overall strength of the abrasive disc is obviously enhanced, and the service life of the abrasive disc is prolonged.

Description

Technical Field

[0001] This utility model relates to the field of grinding disc technology, and in particular to a high-strength grinding disc. Background Technology

[0002] Grinding discs are commonly used grinding tools in industries such as machining and stone processing. During use, grinding discs need to withstand significant grinding and frictional forces, which requires them to possess high strength and wear resistance.

[0003] Traditional grinding discs are prone to cracking and peeling of the abrasive layer during high-speed rotation and high-load grinding. This not only affects the grinding effect but also results in a short service life of the grinding disc, requiring frequent replacement, which increases production costs and downtime. Utility Model Content

[0004] In view of the technical problems in the prior art, the abrasive layer of traditional grinding discs is prone to cracking and falling off during high-speed rotation and high-load grinding, which not only affects the grinding effect, but also leads to a short service life of the grinding disc, requiring frequent replacement, and increasing production costs and downtime, this utility model provides a high-strength grinding disc.

[0005] The technical solution adopted by this utility model is: a high-strength grinding disc, comprising a substrate and an abrasive disc, wherein the abrasive disc is mounted on one side surface of the substrate, and a reinforcing component for improving the strength of the abrasive disc is installed between the substrate and the abrasive disc. The reinforcing component includes reinforcing ribs and mounting grooves. The reinforcing ribs include linear reinforcing ribs and annular reinforcing ribs. The top of the reinforcing ribs is fixedly connected to the abrasive disc, and the bottom of the reinforcing ribs is fixedly connected to the substrate. The linear reinforcing ribs are arranged in a circular array with the center of the substrate as the origin, and the included angles between multiple linear reinforcing ribs are equal. Multiple annular reinforcing ribs are arranged in a concentric ring pattern and are interlaced with the linear reinforcing ribs. Through the interlaced circular array and concentric ring distribution structure of the linear and annular reinforcing ribs, the grinding force, friction force and other external forces borne by the grinding disc can be evenly distributed from multiple directions during use. This comprehensive stress dispersion mechanism effectively avoids stress concentration in local areas, significantly enhances the overall strength of the grinding disc, reduces the probability of cracks and damage, and extends the service life of the grinding disc.

[0006] Furthermore, the mounting groove is formed on one side surface of the abrasive sheet and the substrate, and fits into the reinforcing rib. The design of the mounting groove fitting into the reinforcing rib provides precise installation positioning for the reinforcing rib, ensuring that the reinforcing rib can be accurately installed in the predetermined position, and ensuring the integrity and stability of the reinforced component structure.

[0007] Furthermore, the substrate is made of aluminum alloy with a thickness of 1-3mm. Aluminum alloy has advantages such as low density, high strength, and corrosion resistance, which effectively reduces the overall weight of the grinding disc, requires less driving force, reduces equipment energy consumption, and helps improve the rotation speed and flexibility of the grinding disc.

[0008] Furthermore, the abrasive sheet has a thickness of 0.5-2mm, which can improve grinding efficiency and achieve efficient processing of various hard materials.

[0009] Furthermore, the height of the reinforcing rib is 0.3-1mm, and the width of the reinforcing rib is 0.1-0.5mm. The height of 0.3-1mm ensures that the reinforcing rib can effectively connect the substrate and the abrasive sheet, and transmit and disperse stress; the width of 0.1-0.5mm ensures that the reinforcing rib itself has sufficient strength and is not easily deformed or broken during the stress process.

[0010] Furthermore, the surface of the abrasive disc away from the substrate is provided with a wear-resistant coating, which is a tungsten carbide coating with a thickness of 0.05-0.2 mm. The tungsten carbide coating has extremely high hardness and excellent wear resistance. Applying this coating to the surface of the abrasive disc can form a strong protective barrier during the contact between the abrasive disc and the processed material, effectively reducing the wear on the surface of the abrasive disc.

[0011] Furthermore, the base has a mounting hole at its center, and the inner wall of the mounting hole has an internal thread. The internal thread design of the mounting hole allows for quick and secure installation and disassembly of the base and the equipment through a threaded connection, making it convenient for users to change grinding discs according to different processing needs and improving the efficiency and flexibility of the equipment.

[0012] Furthermore, a rubber washer is fixedly installed on the inner wall of the top of the mounting hole. The rubber washer can effectively buffer the impact force between the installation tool and the grinding disc, and can absorb the vibration generated by the rotation of the grinding disc, reduce the vibration transmitted to the equipment, reduce the vibration and noise of the equipment, and improve the operating stability and service life of the equipment.

[0013] The beneficial effects of this utility model are:

[0014] This invention utilizes a unique circumferential array and concentric ring distribution structure of interlaced linear and annular reinforcing ribs to evenly distribute grinding forces, frictional forces, and other external forces borne by the grinding disc from multiple directions during use. This comprehensive stress dispersion mechanism effectively avoids localized stress concentration, significantly enhances the overall strength of the grinding disc, reduces the probability of cracks and breakage, and extends its service life. It solves the problem of traditional grinding discs where the abrasive layer is prone to cracking and peeling during high-speed rotation and high-load grinding, which not only affects grinding performance but also leads to a short service life, frequent replacements, increased production costs, and downtime. Attached Figure Description

[0015] Figure 1 This is an overall drawing of the present invention;

[0016] Figure 2 This is an exploded view of the entire utility model;

[0017] Figure 3 This is a front sectional view of the present invention.

[0018] The markings in the diagram are as follows: 1. Matrix; 2. Abrasive disc; 3. Reinforcing component; 301. Reinforcing rib; 3011. Linear reinforcing rib; 3012. Annular reinforcing rib; 302. Mounting groove; 4. Wear-resistant coating; 5. Mounting hole; 6. Internal thread; 7. Rubber gasket. Detailed Implementation

[0019] In the description of this utility model, it should be noted that the terms "front", "up", "down", "left", "right", "vertical", "horizontal", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0021] The following is in conjunction with the appendix Figures 1-3 The present invention will be further described below.

[0022] To address the problems existing in the background art, this application proposes the following technical solution: a high-strength grinding disc.

[0023] The specific technical solution includes a substrate 1 and an abrasive disc 2. The abrasive disc 2 is installed on one side surface of the substrate 1. A reinforcing component 3 to improve the strength of the abrasive disc 2 is installed between the substrate 1 and the abrasive disc 2. The reinforcing component 3 includes reinforcing ribs 301 and mounting grooves 302. The reinforcing ribs 301 include linear reinforcing ribs 3011 and annular reinforcing ribs 3012. The top of the reinforcing ribs 301 is fixedly connected to the abrasive disc 2, and the bottom of the reinforcing ribs 301 is fixedly connected to the substrate 1. The linear reinforcing ribs 3011 are arranged in a circular array with the center of the substrate 1 as the origin. The included angles between multiple linear reinforcing ribs 3011 are equal. Multiple annular reinforcing ribs 3012 are arranged in a concentric ring. The annular reinforcing ribs 3012 and the linear reinforcing ribs 3011 are interlaced and connected. Through the interlaced circular array and concentric ring distribution structure of the linear reinforcing ribs 3011 and the annular reinforcing ribs 3012, the grinding force, friction force and other external forces borne by the abrasive disc can be evenly distributed from multiple directions during the use of the abrasive disc. This comprehensive stress dispersion mechanism effectively avoids stress concentration in local areas, significantly enhances the overall strength of the grinding disc, reduces the probability of cracks and damage, and extends the service life of the grinding disc.

[0024] Reference Figures 1 to 3 As shown, the mounting groove 302 is formed on one side surface of the abrasive disc 2 and the substrate 1, and fits into the reinforcing rib 301. The substrate 1 is made of aluminum alloy and has a thickness of 1-3 mm. The abrasive disc 2 has a thickness of 0.5-2 mm. The height of the reinforcing rib 301 is 0.3-1 mm, and the width of the reinforcing rib 301 is 0.1-0.5 mm. The surface of the abrasive disc 2 away from the substrate 1 is provided with a wear-resistant coating 4, which is a tungsten carbide coating with a thickness of 0.05-0.2 mm. The design of the mounting groove 302 matching the reinforcing rib 301 provides precise installation positioning for the reinforcing rib 301, ensuring that the reinforcing rib 301 can be accurately installed in the predetermined position, ensuring the integrity and stability of the reinforcing component 3 structure. Using tungsten carbide coating as wear-resistant coating 4 can provide extremely high hardness and excellent wear resistance. Applying this coating to the surface of the abrasive plate 2 can form a strong protective barrier during the contact between the abrasive plate 2 and the processed material, effectively reducing the wear on the surface of the abrasive plate 2.

[0025] Refer to 1 and Figure 3As shown, a mounting hole 5 is provided in the center of the base 1, and an internal thread 6 is provided on the inner wall of the mounting hole 5. A rubber washer 7 is fixedly installed on the inner wall of the top of the mounting hole 5. The internal thread 6 on the inner wall of the mounting hole 5 is designed to enable quick and secure installation and disassembly of the base 1 and the equipment through a threaded connection, which facilitates users to change the grinding disc according to different processing needs, improves the efficiency and flexibility of the equipment. The rubber washer 7 can effectively buffer the impact force between the installation tool and the grinding disc, and the rubber washer 7 can absorb the vibration generated by the rotation of the grinding disc, reduce the vibration transmitted to the equipment, reduce the vibration and noise of the equipment, and improve the operating stability and service life of the equipment.

[0026] To ensure that those skilled in the art can fully understand the technical solution, this application provides the following overall overview:

[0027] In use, the grinding disc is installed on the corresponding grinding equipment through the internal thread 6 on the inner wall of the mounting hole 5. The rubber gasket 7 can effectively buffer the impact force during the installation process, reducing vibration and noise. During grinding, the reinforcing component 3 can effectively disperse stress, improve the strength and stability of the grinding disc, and the wear-resistant coating 4 can improve the wear resistance of the abrasive disc 2, ensuring the grinding effect and service life of the abrasive disc 2.

[0028] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0029] Although embodiments of the present invention have been shown and described, the scope of the present invention will be defined by the appended claims and their equivalents for those skilled in the art.

Claims

1. A high-strength grinding disc, characterized in that, The abrasive pad (2) is mounted on one side surface of the abrasive pad (1). A reinforcing component (3) for improving the strength of the abrasive pad (2) is installed between the abrasive pad (2) and the abrasive pad (1). The reinforcing component (3) includes a reinforcing rib (301) and a mounting groove (302). The reinforcing rib (301) includes a linear reinforcing rib (3011) and an annular reinforcing rib (3012). The top of the reinforcing rib (301) is fixedly connected to the abrasive pad (2), and the bottom of the reinforcing rib (301) is fixedly connected to the abrasive pad (2). The linear reinforcing ribs (3011) are arranged in a circular array with the center of the abrasive pad (1) as the origin. The included angles between the multiple linear reinforcing ribs (3011) are equal. The multiple annular reinforcing ribs (3012) are arranged in a concentric ring. The annular reinforcing ribs (3012) and the linear reinforcing ribs (3011) are interleaved and connected.

2. The high-strength grinding disc according to claim 1, characterized in that, The mounting groove (302) is formed on one side surface of the abrasive sheet (2) and the substrate (1) and fits with the reinforcing rib (301).

3. The high-strength grinding disc according to claim 1, characterized in that, The substrate (1) is made of aluminum alloy and the thickness of the substrate (1) is 1-3mm.

4. The high-strength grinding disc according to claim 1, characterized in that, The thickness of the abrasive sheet (2) is 0.5-2mm.

5. A high-strength grinding disc according to claim 1, characterized in that, The height of the reinforcing rib (301) is 0.3-1mm, and the width of the reinforcing rib (301) is 0.1-0.5mm.

6. A high-strength grinding disc according to claim 1, characterized in that, The surface of the abrasive sheet (2) away from the substrate (1) is provided with a wear-resistant coating (4), the wear-resistant coating (4) is a tungsten carbide coating, and the thickness of the wear-resistant coating (4) is 0.05-0.2 mm.

7. A high-strength grinding disc according to claim 1, characterized in that, The base (1) has a mounting hole (5) at its center, and the inner wall of the mounting hole (5) has an internal thread (6).

8. A high-strength grinding disc according to claim 7, characterized in that, A rubber gasket (7) is fixedly installed on the inner wall of the top of the mounting hole (5).

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